ISO 19224:2017

Continuous surface miners (CSM) — Safety requirements

ISO 19224:2017 deals with safety requirements for continuous surface miners (CSM). It specifies common requirements for the design and construction of CSM to protect workers from accidents and health hazards that can occur during operation, loading, transport and maintenance. ISO 19224:2017 deals with known significant hazards, hazardous situations or hazardous events relevant to CSM, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Annex A). ISO 19224:2017 also specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards as identified in Annex A. ISO 19224:2017 is not applicable to CSM manufactured before the date of its publication.

Mineurs continus de surface — Exigences de securité

General Information

• Status: Published
• Publication Date: 21-Sep-2017
• ICS: 73.100.30 - Equipment for drilling and mine excavation
• Technical Committee: ISO/TC 82 - Mining
• Drafting Committee: ISO/TC 82 - Mining
• Current Stage: 9093 - International Standard confirmed
• Completion Date: 06-Dec-2022

Relations

• Consolidated By: ISO 8251:2018 - Anodizing of aluminium and its alloys — Measurement of abrasion resistance of anodic oxidation coatings
• Effective Date: 06-Jun-2022

Standards Content (Sample)

INTERNATIONAL ISO
STANDARD 19224
First edition
2017-09
Continuous surface miners (CSM) —
Safety requirements
Mineurs continus de surface — Exigences de securité
Reference number
ISO 19224:2017(E)
©
ISO 2017

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ISO 19224:2017(E)

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© ISO 2017, Published in Switzerland
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ISO 19224:2017(E)

Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 Safety requirements and/or protective/risk reduction measures . 3
4.1 General . 3
4.2 Lighting, signalling and marking lights and reflex-reflector devices . 3
4.3 Operation and handling . 3
4.3.1 Uncontrolled movements . 3
4.3.2 Retrieval, transportation, lifting and towing . 3
4.3.3 Steering system . 4
4.3.4 Braking system . 4
4.3.5 Storage facilities . 4
4.4 Operator stations . 4
4.4.1 General. 4
4.4.2 Operator’s station with cabin . 4
4.5 Roll-over protective structures (ROPS) . 5
4.5.1 General. 5
4.5.2 Roll-over protective structures (ROPS) for moveable cabins / ROPM . 5
4.6 Falling-object protective structures (FOPS) . 5
4.7 Operator’s seat . 5
4.8 Controls and indicators . 6
4.8.1 General. 6
4.8.2 Controls . 6
4.9 Starting . 6
4.10 Stopping . 6
4.10.1 Emergency stop . 6
4.10.2 Cutting drum . 6
4.11 Access systems to the operator's station and to maintenance points . 7
4.12 Protection . 7
4.12.1 General. 7
4.12.2 Guards . 7
4.12.3 Cutting drum . 7
4.12.4 Lifting of components . . 7
4.13 Pressurized systems . 7
4.13.1 General. 7
4.13.2 Hydraulic lines . 8
4.13.3 Hydraulic hoses . 8
4.13.4 Fuel tanks . 8
4.13.5 Hydraulic tanks . 8
4.13.6 Air tanks . 8
4.14 Fire protection . 8
4.15 Hot components . 8
4.16 Signal devices and warning signs . 8
4.16.1 General. 8
4.16.2 Warning and instruction signs . 8
4.16.3 Signal devices . . . 9
4.17 Electrical and electronic systems . 9
4.17.1 General. 9
4.17.2 Degree of protection . 9
4.17.3 Over-current protective devices . 9
4.17.4 Batteries . 9
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ISO 19224:2017(E)

4.17.5 Battery disconnection . 9
4.17.6 Auxiliary starting aids . 9
4.18 Conveyors . 9
4.19 Electromagnetic compatibility (EMC).10
4.20 Noise .10
4.21 Vibration .10
4.22 Dust .10
4.23 Cutting tool replacement .10
5 Verification of safety requirements and/or protective/risk reduction measures .10
6 Information for use .11
6.1 Instructions .11
6.2 Marking .11
Annex A (normative) List of significant hazards .12
Bibliography .15
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ISO 19224:2017(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 82, Mining.
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ISO 19224:2017(E)

Introduction
This document is a type-C standard as stated in ISO 12100.
This document is of relevance, in particular, for the following stakeholder groups representing the
market players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organisations, market surveillance etc.)
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e.g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events
are covered are indicated in the Scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or -B
standards, the requirements of this type-C standard take precedence over the requirements of the
other standards for machines that have been designed and built according to the requirements of this
type-C standard.
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INTERNATIONAL STANDARD ISO 19224:2017(E)
Continuous surface miners (CSM) — Safety requirements
1 Scope
This document deals with safety requirements for continuous surface miners (CSM). It specifies
common requirements for the design and construction of CSM to protect workers from accidents and
health hazards that can occur during operation, loading, transport and maintenance.
This document deals with known significant hazards, hazardous situations or hazardous events
relevant to CSM, when they are used as intended and under conditions of misuse which are reasonably
foreseeable by the manufacturer (see Annex A).
This document also specifies the appropriate technical measures to eliminate or reduce risks arising
from the significant hazards as identified in Annex A.
This document is not applicable to CSM manufactured before the date of its publication.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 2860, Earth-moving machinery — Minimum access dimensions
ISO 2867, Earth-moving machinery — Access systems
ISO 3411, Earth-moving machinery — Physical dimensions of operators and minimum operator space
envelope
ISO 3449, Earth-moving machinery — Falling-object protective structures — Laboratory tests and
performance requirements
ISO 3457, Earth-moving machinery — Guards — Definitions and requirements
ISO 3471:2008, Earth-moving machinery — Roll-over protective structures — Laboratory tests and
performance requirements
ISO 3795, Road vehicles, and tractors and machinery for agriculture and forestry — Determination of
burning behaviour of interior materials
ISO 4413, Hydraulic fluid power — General rules and safety requirements for systems and their components
ISO 4414, Pneumatic fluid power — General rules and safety requirements for systems and their components
ISO 6682, Earth-moving machinery — Zones of comfort and reach for controls
ISO 6750, Earth-moving machinery — Operator's manual — Content and format
ISO 8643, Earth-moving machinery — Hydraulic excavator and backhoe loader lowering control device —
Requirements and tests
ISO 9244, Earth-moving machinery — Machine safety labels — General principles
ISO 10263-4, Earth-moving machinery — Operator enclosure environment — Part 4: Heating, ventilating
and air conditioning (HVAC) test method and performance
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ISO 19224:2017(E)

ISO 10265, Earth-moving machinery — Crawler machines — Performance requirements and test
procedures for braking systems
ISO 10532, Earth-moving machinery — Machine-mounted retrieval device — Performance requirements
ISO 10533, Earth-moving machinery — Lift-arm support devices
ISO 11112, Earth-moving machinery — Operator's seat — Dimensions and requirements
ISO/TR 11688-1, Acoustics — Recommended practice for the design of low-noise machinery and
equipment — Part 1: Planning
ISO/TR 11688-2, Acoustics — Recommended practice for the design of low-noise machinery and
equipment — Part 2: Introduction to the physics of low-noise design
ISO 11862, Earth-moving machinery — Auxiliary starting aid electrical connector
ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 12508, Earth-moving machinery — Operator station and maintenance areas — Bluntness of edges
ISO 12509, Earth-moving machinery — Lighting, signalling and marking lights, and reflex-reflector devices
ISO 13766, Earth-moving machinery — Electromagnetic compatibility
ISO 13850, Safety of machinery — Emergency stop function — Principles for design
ISO 14120, Safety of machinery — Guards — General requirements for the design and construction of fixed
and movable guards
ISO 16528-1, Boilers and pressure vessels — Part 1: Performance requirements
IEC 60529, Degrees of protection provided by enclosures (IP Code)
UNE/CR 1030-1, Hand-arm vibration. Guidelines for vibration hazards reduction. Part 1: Engineering
methods by design of machinery
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 12100 and the following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at http://www.iso.org/obp
— IEC Electropedia: available at http://www.electropedia.org/
3.1
continuous surface miner
CSM
self-propelled mining machine that, in surface mining operations, removes minerals in layers by the use
of a cutting drum
3.2
operating mass
mass of the base machine with all standard equipment, with an operator (75 kg), with full fuel tank
and all fluid systems at levels specified by the manufacturer and, when applicable, with sprinkler water
tank half full
Note 1 to entry: The operating mass can also include a cabin, a ROPS and other ancillary equipment.
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ISO 19224:2017(E)

3.3
cutting drum
power driven rotating body that is equipped with cutting tools
3.4
ROPS for moveable cabins
roll over protective module
ROPM
system of structural members, the primary purpose of which is to reduce the possibility that a seat-
belted operator in a moveable cabin be crushed in the event of a machine roll-over, and the strength of
which is self-contained and is not dependent upon attachment to the machine
4 Safety requirements and/or protective/risk reduction measures
4.1 General
CSM shall comply with the safety requirements and/or protective measures of this clause.
In addition, the machines shall be designed according to the principles of ISO 12100 for relevant but not
significant hazards which are not dealt with by this document (e.g. sharp edges).
4.2 Lighting, signalling and marking lights and reflex-reflector devices
Lighting, signalling and marking lights and reflex-reflector devices, if available, shall comply with the
applicable clauses of ISO 12509.
4.3 Operation and handling
4.3.1 Uncontrolled movements
Movements of the machine, its equipment, or its attachments from the holding position (except for
setting controls by the operator), e.g. due to drifting and/or creeping (e.g. caused by leakage of oil) shall
only be possible in such a way that these movements do not create a hazard to exposed persons.
4.3.2 Retrieval, transportation, lifting and towing
4.3.2.1 General
If applicable, devices shall be available so that they can be used for retrieval, tie-down, lifting and towing.
4.3.2.2 Lifting (slinging) points for lifting and loading
Lifting points (e.g. lugs, lifting-eyes or lifting-lugs) shall be fitted to ensure safe loading, retrieval and
transportation.
NOTE ISO 15818 deals with lifting and tie-down attachment points.
The equipment shall facilitate reliable fitting of load handling devices and shall be arranged to allow
safe lifting and recovery of the machine.
If necessary, the method of lifting heavy attachments, machine components and machines which are
transported shall be described in the information for use.
Lifting points shall be easily identified on the machine (e.g. coloured marking or symbol 9.47 of
ISO 6405-1:2017) and described in the information for use.
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ISO 19224:2017(E)

4.3.2.3 Tie-down points
Tie-down points shall be provided for the safe transportation of the machines.
NOTE ISO 15818 deals with lifting and tie-down attachment points.
Tie down points shall easily be identified on the machine (e.g. coloured marking or symbol 9.50 of
ISO 6405-1:2017) and described in the information for use.
4.3.2.4 Retrieval points
Machine-mounted retrieval devices shall meet the performance requirements of ISO 10532.
4.3.3 Steering system
CSM shall be provided with a steering system that ensures safe steering with consideration of the rated
speed of the machine and its stopping capability. The steering shall be such that the movement of the
steering control corresponds to the intended direction of steering.
4.3.4 Braking system
CSM shall be equipped with a braking system according to ISO 10265.
4.3.5 Storage facilities
Easily accessible storage facilities for the information for use and for any special tools required by the
operator shall be provided.
NOTE Storage is not required for special tools required for lifting and handling.
4.4 Operator stations
4.4.1 General
The operator’s station shall meet the following minimum requirements:
— the operator's space envelope shall conform to ISO 3411;
— the edges shall be shaped in accordance with ISO 12508;
— the engine exhaust system shall release the exhaust gas away from the operator and from the air
inlet into the cabin;
— the floor material shall be slip-resistant;
— the CSM shall be designed so that the operator has sufficient visibility from the operator’s station,
in relation to the travel and the work areas of the machine that are necessary for the intended use
of the machine;
— if the above requirements cannot be met by direct view and where hazards due to restricted
visibility exist, indirect visibility devices shall additionally be provided.
4.4.2 Operator’s station with cabin
If a cabin is fitted, it shall meet the following minimum requirements:
— the operator shall be protected against foreseeable environmental and extreme climatic conditions.
Provisions shall be made for installation of the following systems: adjustable heating and ventilation,
and defrosting, if required;
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ISO 19224:2017(E)

— it shall be possible to keep doors and articulated windows and hoods opened or closed;
— an emergency exit shall be provided and marked if the cabin is provided with only one access door.
Roof windows can also be used as an emergency exit. If the emergency exit shall be realized by a
hammer pane breaker, this shall be provided and stored in the cabin, accessible to the operator;
— front windows shall be provided with motor-driven wipers, washers and a demister. This
requirement shall apply for all directions of travel considered in the design of the machine;
— inner lighting shall be provided, capable to function with the engine stopped;
— if a heating and ventilation system is fitted, it shall comply with ISO 10263-4;
— windows, including roof windows, shall be made of safety glass or other material which provides
similar performance (see e.g. ECE R43).
4.5 Roll-over protective structures (ROPS)
4.5.1 General
It shall be possible to equip CSM with a roll-over protective structure (ROPS). The ROPS shall comply
with ISO 3471.
4.5.2 Roll-over protective structures (ROPS) for moveable cabins / ROPM
On machines with moveable cabins, ISO 3471:2008 applies with the following exceptions:
— the ROPS / ROPM for the operator's station shall be regarded as a separate independent protective
structure (not connected to the machine frame);
— only the vertical load test of ISO 3471:2008, 6.3, shall be applied in all planes;
— in the case of symmetrical design of the structure in one or more direction(s): front/rear, left/right,
top/bottom, only one test is required in this/these particular direction(s);
— ISO 3471:2008, 8 h), does not apply.
4.6 Falling-object protective structures (FOPS)
CSM shall be so designed that a falling-object protective structure (FOPS) can be fitted, when the
machines are intended for applications where there is a risk of falling objects.
If a FOPS is fitted, it shall comply with ISO 3449, Level II.
4.7 Operator’s seat
The seat shall be adjustable to support the operator in a position that allows the operator to control the
machine under all intended operating conditions.
Dimensions and adjustment of the seat shall comply with ISO 11112.
If a suspension system is fitted, it shall be adjustable to the operator’s weight of at least from 55 kg
to 110 kg.
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ISO 19224:2017(E)

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