Rough-terrain trucks — Safety requirements and verification — Part 1: Variable-reach trucks

This document specifies general safety requirements for non-slewing, rough-terrain variable-reach trucks (referred to as trucks), with rigid chassis and equipped with a telescopic lifting means (pivoting boom) on which a load-handling device such as a carriage with fork arms is typically fitted. Fork arms and other integrated attachments are considered to be parts of the truck. NOTE These trucks are also known as telehandlers, or telescopic handlers. For the purpose of this document, trucks are designed to transport, lift and place loads and can be driven on unimproved terrain. They can also be equipped with a variety of attachments or interchangeable equipment (e.g. fork arms, bale spikes, mowers, sweepers) which can be both load-carrying and non-load-carrying. Other standards, in addition to the relevant provisions of this document, can apply to the attachments. This document is not applicable to the following: a) industrial variable-reach trucks covered by ISO 3691-2; b) machines designed primarily for earth moving, such as loaders, even if their buckets are replaced by fork arms (see ISO 20474-3); c) trucks with articulated chassis; d) machines designed primarily with variable-length load suspension elements (e.g. chain, ropes) from which the load can swing freely in all directions (mobile cranes); e) trucks fitted with personnel/work platforms, designed to move persons to elevated working positions; f) trucks designed primarily for container handling. The significant hazards covered by this document are listed in Annex A. This document does not address hazards that can occur: — during manufacture; — when handling suspended loads, which can swing freely (see ISO 10896-4); — when using trucks on public roads; — when operating in potentially explosive atmospheres; — with a battery, LPG or hybrid as the primary power source.

Chariots tout-terrain — Exigences de sécurité et vérification — Partie 1: Chariots à portée variable

General Information

Status
Published
Publication Date
07-Apr-2020
Current Stage
9020 - International Standard under periodical review
Start Date
15-Apr-2025
Completion Date
15-Apr-2025
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ISO 10896-1:2020 - Rough-terrain trucks — Safety requirements and verification — Part 1: Variable-reach trucks Released:4/8/2020
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Standards Content (Sample)


INTERNATIONAL ISO
STANDARD 10896-1
Second edition
2020-04
Rough-terrain trucks — Safety
requirements and verification —
Part 1:
Variable-reach trucks
Chariots tout-terrain — Exigences de sécurité et vérification —
Partie 1: Chariots à portée variable
Reference number
©
ISO 2020
© ISO 2020
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2020 – All rights reserved

Contents Page
Foreword .vi
Introduction .vii
1 Scope . 1
2 Normative references . 2
3 Terms and definitions . 3
4 Safety requirements and/or protective/risk reduction measures . 8
4.1 General . 8
4.1.1 General. 8
4.1.2 Sharp edges and acute angles . 8
4.1.3 Stored energy components . 8
4.2 Starting/moving and stopping . 8
4.2.1 Unauthorized starting . 8
4.2.2 Stopping system . 8
4.2.3 Unintended movement . 8
4.2.4 Uncontrolled motion . 9
4.2.5 Powered travel movement. 9
4.2.6 Non-activation of the parking brake . 9
4.2.7 Brakes . 9
4.3 Electrical and electronic systems . 9
4.3.1 General. 9
4.3.2 Degree of protection .10
4.3.3 Electrical connections .10
4.3.4 Batteries .11
4.4 Controls .11
4.4.1 General.11
4.4.2 Multiple operating positions .13
4.4.3 Controls of trucks accessible from ground level.13
4.4.4 Inadvertent activation .13
4.4.5 Travel controls .13
4.4.6 Differential locking . . .15
4.4.7 Steering controls .15
4.4.8 Load-handling controls .16
4.4.9 Multi-function controls .17
4.4.10 Stabilizing device control .17
4.4.11 Sway/levelling control .17
4.4.12 Axle oscillation locking-mechanism control .17
4.4.13 Hand throttle control .17
4.5 Power systems and accessories.17
4.5.1 Exhaust systems .17
4.5.2 Cooling systems .18
4.5.3 Tanks and pressure vessels .18
4.6 Stabilizing devices .18
4.7 Design requirements for maintenance purposes .19
4.7.1 General.19
4.7.2 Tiltable cab support device .19
4.8 Systems for lifting, tilting and reaching .19
4.8.1 Chains and wire ropes .19
4.8.2 Hydraulic system .20
4.8.3 Maximum load-lowering speed .21
4.8.4 Limitation of stroke .21
4.8.5 Fork arms, attachments and attachment brackets .21
4.9 Operator’s station .21
4.9.1 General requirements .21
4.9.2 Storage of operator’s manual .21
4.9.3 Hot parts .21
4.9.4 Pipes and hoses .22
4.9.5 Operator's station equipped with enclosed cab .22
4.9.6 Operator's seat.24
4.9.7 Control panels and symbols on displays .25
4.9.8 Other indicating devices .25
4.10 Operator access .25
4.10.1 General requirements .25
4.10.2 Enclosed cab openings . .25
4.11 Protective measures and devices .26
4.11.1 Hot parts .26
4.11.2 Protection against crushing, shearing and trapping .26
4.11.3 Guards .26
4.11.4 Engine compartment . .26
4.11.5 Fenders .27
4.11.6 Roll-over protective structures (ROPS) and falling object protective
structures (FOPS) .27
4.11.7 Elevating and/or tiltable operator's station .27
4.11.8 Audible warning devices .27
4.12 Stability .27
4.12.1 Stability tests on tilting platform .27
4.12.2 Longitudinal load moment control .27
4.13 Visibility .27
4.14 Externa
...


INTERNATIONAL ISO
STANDARD 10896-1
Second edition
2020-04
Rough-terrain trucks — Safety
requirements and verification —
Part 1:
Variable-reach trucks
Chariots tout-terrain — Exigences de sécurité et vérification —
Partie 1: Chariots à portée variable
Reference number
©
ISO 2020
© ISO 2020
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2020 – All rights reserved

Contents Page
Foreword .vi
Introduction .vii
1 Scope . 1
2 Normative references . 2
3 Terms and definitions . 3
4 Safety requirements and/or protective/risk reduction measures . 8
4.1 General . 8
4.1.1 General. 8
4.1.2 Sharp edges and acute angles . 8
4.1.3 Stored energy components . 8
4.2 Starting/moving and stopping . 8
4.2.1 Unauthorized starting . 8
4.2.2 Stopping system . 8
4.2.3 Unintended movement . 8
4.2.4 Uncontrolled motion . 9
4.2.5 Powered travel movement. 9
4.2.6 Non-activation of the parking brake . 9
4.2.7 Brakes . 9
4.3 Electrical and electronic systems . 9
4.3.1 General. 9
4.3.2 Degree of protection .10
4.3.3 Electrical connections .10
4.3.4 Batteries .11
4.4 Controls .11
4.4.1 General.11
4.4.2 Multiple operating positions .13
4.4.3 Controls of trucks accessible from ground level.13
4.4.4 Inadvertent activation .13
4.4.5 Travel controls .13
4.4.6 Differential locking . . .15
4.4.7 Steering controls .15
4.4.8 Load-handling controls .16
4.4.9 Multi-function controls .17
4.4.10 Stabilizing device control .17
4.4.11 Sway/levelling control .17
4.4.12 Axle oscillation locking-mechanism control .17
4.4.13 Hand throttle control .17
4.5 Power systems and accessories.17
4.5.1 Exhaust systems .17
4.5.2 Cooling systems .18
4.5.3 Tanks and pressure vessels .18
4.6 Stabilizing devices .18
4.7 Design requirements for maintenance purposes .19
4.7.1 General.19
4.7.2 Tiltable cab support device .19
4.8 Systems for lifting, tilting and reaching .19
4.8.1 Chains and wire ropes .19
4.8.2 Hydraulic system .20
4.8.3 Maximum load-lowering speed .21
4.8.4 Limitation of stroke .21
4.8.5 Fork arms, attachments and attachment brackets .21
4.9 Operator’s station .21
4.9.1 General requirements .21
4.9.2 Storage of operator’s manual .21
4.9.3 Hot parts .21
4.9.4 Pipes and hoses .22
4.9.5 Operator's station equipped with enclosed cab .22
4.9.6 Operator's seat.24
4.9.7 Control panels and symbols on displays .25
4.9.8 Other indicating devices .25
4.10 Operator access .25
4.10.1 General requirements .25
4.10.2 Enclosed cab openings . .25
4.11 Protective measures and devices .26
4.11.1 Hot parts .26
4.11.2 Protection against crushing, shearing and trapping .26
4.11.3 Guards .26
4.11.4 Engine compartment . .26
4.11.5 Fenders .27
4.11.6 Roll-over protective structures (ROPS) and falling object protective
structures (FOPS) .27
4.11.7 Elevating and/or tiltable operator's station .27
4.11.8 Audible warning devices .27
4.12 Stability .27
4.12.1 Stability tests on tilting platform .27
4.12.2 Longitudinal load moment control .27
4.13 Visibility .27
4.14 Externa
...

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