ISO/FDIS 21042
(Main)Gasoline engines with direct fuel injection (GDI engines) — Installation of the high-pressure fuel pump to the engine
Gasoline engines with direct fuel injection (GDI engines) — Installation of the high-pressure fuel pump to the engine
This document specifies dimensions required for the installation and integration of the high pressure fuel pump in gasoline (GDI) engines. The location of the fuel connections and the dimensions of the pump outside shape are not defined since they vary according to the manufacturer of the pump and to the particular application.
Moteur à essence à injection directe (moteurs GDI) — Installation de la pompe d'injection de carburant à haute pression sur le moteur
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Standards Content (Sample)
FINAL DRAFT
International
Standard
ISO/TC 22/SC 34
Gasoline engines with direct
Secretariat: JISC
fuel injection (GDI engines) —
Voting begins on:
Installation of the high-pressure
2025-11-19
fuel pump to the engine
Voting terminates on:
2026-01-14
Moteur à essence à injection directe (moteurs GDI) — Installation
de la pompe d'injection de carburant à haute pression sur le
moteur
RECIPIENTS OF THIS DRAFT ARE INVITED TO SUBMIT,
WITH THEIR COMMENTS, NOTIFICATION OF ANY
RELEVANT PATENT RIGHTS OF WHICH THEY ARE AWARE
AND TO PROVIDE SUPPOR TING DOCUMENTATION.
IN ADDITION TO THEIR EVALUATION AS
BEING ACCEPTABLE FOR INDUSTRIAL, TECHNO
LOGICAL, COMMERCIAL AND USER PURPOSES, DRAFT
INTERNATIONAL STANDARDS MAY ON OCCASION HAVE
TO BE CONSIDERED IN THE LIGHT OF THEIR POTENTIAL
TO BECOME STAN DARDS TO WHICH REFERENCE MAY BE
MADE IN NATIONAL REGULATIONS.
Reference number
FINAL DRAFT
International
Standard
ISO/TC 22/SC 34
Gasoline engines with direct
Secretariat: JISC
fuel injection (GDI engines) —
Voting begins on:
Installation of the high-pressure
fuel pump to the engine
Voting terminates on:
Moteur à essence à injection directe (moteurs GDI) — Installation
de la pompe d'injection de carburant à haute pression sur le moteur
RECIPIENTS OF THIS DRAFT ARE INVITED TO SUBMIT,
WITH THEIR COMMENTS, NOTIFICATION OF ANY
RELEVANT PATENT RIGHTS OF WHICH THEY ARE AWARE
AND TO PROVIDE SUPPOR TING DOCUMENTATION.
© ISO 2025
IN ADDITION TO THEIR EVALUATION AS
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
BEING ACCEPTABLE FOR INDUSTRIAL, TECHNO
LOGICAL, COMMERCIAL AND USER PURPOSES, DRAFT
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
INTERNATIONAL STANDARDS MAY ON OCCASION HAVE
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
TO BE CONSIDERED IN THE LIGHT OF THEIR POTENTIAL
or ISO’s member body in the country of the requester.
TO BECOME STAN DARDS TO WHICH REFERENCE MAY BE
MADE IN NATIONAL REGULATIONS.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland Reference number
ii
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Dimensions and tolerances . 1
4.1 General .1
4.2 High-pressure pump interface .1
4.3 Low-pressure connector .4
4.4 High-pressure connector . .4
4.5 Lubrication .4
Bibliography . 5
iii
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee
has been established has the right to be represented on that committee. International organizations,
governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely
with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types
of ISO document should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
ISO draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). ISO takes no position concerning the evidence, validity or applicability of any claimed patent
rights in respect thereof. As of the date of publication of this document, ISO had not received notice of (a)
patent(s) which may be required to implement this document. However, implementers are cautioned that
this may not represent the latest information, which may be obtained from the patent database available at
www.iso.org/patents. ISO shall not be held responsible for identifying any or all such patent rights.
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and expression
...
Date: 2025-06-30
ISO/DISFDIS 21042:2025(en)
ISO/TC 22/SC 34/WG 2
Secretariat: JISC
Date: 2025-11-04
Gasoline engines with direct fuel injection (GDI engines) —
Installation of the high-pressure fuel pump to the engine
MoteursMoteur à essence avecà injection directe de carburant(moteurs GDI) — Installation de la pompe
àd'injection de carburant à haute pression sur le moteur
FDIS stage
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication
may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying,
or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO
at the address below or ISO'sISO’s member body in the country of the requester.
ISO Copyright Officecopyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: + 41 22 749 01 11
Email: E-mail: copyright@iso.org
Website: www.iso.org
Published in Switzerland.
2 © ISO 2018 – All rights reserved
ii
ISO/DISFDIS 21042:2025(en)
Contents Page
Foreword . iv
Introduction . v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Dimensions and tolerances . 1
4.1 General . 1
4.2 High-pressure pump interface . 1
4.3 Low-pressure connector . 6
4.4 High-pressure connector . 6
4.5 Lubrication . 6
Bibliography . 7
iii
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types of
ISO document should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
ISO draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). ISO takes no position concerning the evidence, validity or applicability of any claimed patent rights
in respect thereof. As of the date of publication of this document, ISO had not received notice of (a) patent(s)
which may be required to implement this document. However, implementers are cautioned that this may not
represent the latest information, which may be obtained from the patent database available at
www.iso.org/patents. ISO shall not be held responsible for identifying any or all such patent rights.
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and expressions
related to conformity assessment, as well as information about ISO's adherence to the World Trade
Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 34,
Propulsion, powertrain and powertrain fluids.
This second edition cancels and replaces the first edition (ISO 21042:2018), which has been technically
revised.
The main changes are as follows:
— changed use of non-inclusive terminology.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
4 © ISO 2018 – All rights reserved
iv
ISO/DISFDIS 21042:2025(en)
Introduction
The motor vehicle industry is increasingly being pressured by the world's regulators to improve fuel
consumption whilst reducing exhaust emissions (particularly CO emissions). The challenge for automotive
engineers is to balance the trade-offs between the technology to improve fuel consumption and that to reduce
regulated emissions.
One such engine technology is the direct injection spark ignition engine also known as the gasoline direct
injection (GDI) engine. Listed amongst the advantages of GDI are a significantly improved fuel economy and
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