ISO 19880-7:2025
(Main)Gaseous hydrogen - Fuelling stations - Part 7: Rubber O-rings
Gaseous hydrogen - Fuelling stations - Part 7: Rubber O-rings
This document specifies the requirements for rubber O-rings and their housing dimensions, which seal gaseous hydrogen, in high-pressure hydrogen devices for gaseous hydrogen fuelling stations, such as valves, filters, joints, breakaways and other such devices. This document is applicable to O-rings suitable for sealing hydrogen gas of up to 70 MPa nominal working pressure, in the operating temperature range of −40 °C to 65 °C. This document contains safety requirements for the design of O-rings and their housing dimensions, compound design, and test methods for seal systems. This document applies to newly manufactured O-rings for hydrogen gas seal in high-pressure hydrogen devices used in hydrogen fuelling stations. NOTE 1 This document was developed using the ISO 3601 series. NOTE 2 This document was developed based on several temperature classes of rubber O-rings suitable for use with high-pressure hydrogen seals in devices for gaseous hydrogen stations. NOTE 3 The operating temperature is not a temperature of the hydrogen gas to be sealed by the O-ring gas seal system. Regardless of the operating temperature, the hydrogen gas temperature to be sealed can rise up to 180 °C. NOTE 4 The O-ring seal system for the high-pressure hydrogen devices are designed by the device manufacturers. The detailed specifications of the O-rings and design of static or non-static high-pressure hydrogen seal systems for the high-pressure hydrogen devices are determined as agreed upon between the interested parties by referring to this document.
Carburant d'hydrogène gazeux — Stations-service — Partie 7: Joints toriques en caoutchouc
General Information
- Status
- Published
- Publication Date
- 05-Aug-2025
- Technical Committee
- ISO/TC 197 - Hydrogen technologies
- Drafting Committee
- ISO/TC 197 - Hydrogen technologies
- Current Stage
- 6060 - International Standard published
- Start Date
- 06-Aug-2025
- Due Date
- 15-Jun-2025
- Completion Date
- 06-Aug-2025
Overview
ISO 19880-7:2025 - "Gaseous hydrogen - Fuelling stations - Part 7: Rubber O-rings" specifies requirements for rubber O-rings and their housings used to seal gaseous hydrogen in high‑pressure fuelling station devices (valves, filters, joints, breakaways, etc.). The standard applies to newly manufactured O-rings for gaseous hydrogen service up to 70 MPa nominal working pressure and an operating temperature range of −40 °C to 65 °C. It also highlights that the hydrogen gas temperature being sealed can rise up to 180 °C and that device manufacturers are responsible for final seal-system design.
Key topics and technical requirements
- O-ring geometry and tolerances: Toroidal shape with inside and cross‑section diameters referenced to ISO 3601‑1; measurement methods for receiving inspection are provided.
- Housing dimensions and fill: Groove and housing design follow ISO 3601‑2. Housing fill must not exceed 85% (adjusted for O‑ring volume inflation due to hydrogen exposure); the standard includes procedures to calculate corrected fill using a volume inflation ratio determined by Annex A exposure tests.
- Material and compound design: Lists suitable rubber materials and curing systems for high‑pressure hydrogen seals; allows addition of new materials through amendment. Detailed mechanical and exposure requirements are included (hardness, compression set, low‑temperature behaviour).
- Testing and inspection: Safety and quality acceptance criteria reference ISO 3601‑3; includes hydrogen exposure testing (Annex A), appearance criteria after exposure (Annex B), and stress/strain and compression set guidance (Annex C).
- Anti‑extrusion (back‑up) rings: Selection in line with ISO 3601‑4 where required.
- Design guidance: Ambient basis for calculations is 30 ± 3 °C unless otherwise agreed; the standard provides designation and identification codes plus instruction‑manual requirements.
Applications and who should use it
ISO 19880-7 is essential for:
- Hydrogen fuelling station equipment manufacturers designing valves, filters, breakaways and joints.
- Seal and elastomer designers selecting O‑ring compounds and groove geometries for high‑pressure hydrogen.
- Component suppliers and procurement teams specifying compliant O‑rings for hydrogen applications.
- Test laboratories and quality engineers performing acceptance and hydrogen exposure testing.
- Safety and certification professionals ensuring seal systems meet hydrogen service requirements.
Practical benefits include improved seal reliability under high‑pressure hydrogen, reduced risk of extrusion or swelling, standardized inspection, and clearer supplier requirements.
Related standards
- ISO 3601 series (O‑rings: dimensions, housings, quality, back‑up rings)
- ISO 19880‑1 (Gaseous hydrogen fuelling stations - General requirements)
- ISO 14687 (Hydrogen fuel quality)
- ASTM D1414 (Rubber O‑ring test methods)
Keywords: ISO 19880-7, rubber O-rings, gaseous hydrogen, hydrogen fuelling stations, high-pressure hydrogen, O-ring housing dimensions, seal systems, 70 MPa.
Frequently Asked Questions
ISO 19880-7:2025 is a standard published by the International Organization for Standardization (ISO). Its full title is "Gaseous hydrogen - Fuelling stations - Part 7: Rubber O-rings". This standard covers: This document specifies the requirements for rubber O-rings and their housing dimensions, which seal gaseous hydrogen, in high-pressure hydrogen devices for gaseous hydrogen fuelling stations, such as valves, filters, joints, breakaways and other such devices. This document is applicable to O-rings suitable for sealing hydrogen gas of up to 70 MPa nominal working pressure, in the operating temperature range of −40 °C to 65 °C. This document contains safety requirements for the design of O-rings and their housing dimensions, compound design, and test methods for seal systems. This document applies to newly manufactured O-rings for hydrogen gas seal in high-pressure hydrogen devices used in hydrogen fuelling stations. NOTE 1 This document was developed using the ISO 3601 series. NOTE 2 This document was developed based on several temperature classes of rubber O-rings suitable for use with high-pressure hydrogen seals in devices for gaseous hydrogen stations. NOTE 3 The operating temperature is not a temperature of the hydrogen gas to be sealed by the O-ring gas seal system. Regardless of the operating temperature, the hydrogen gas temperature to be sealed can rise up to 180 °C. NOTE 4 The O-ring seal system for the high-pressure hydrogen devices are designed by the device manufacturers. The detailed specifications of the O-rings and design of static or non-static high-pressure hydrogen seal systems for the high-pressure hydrogen devices are determined as agreed upon between the interested parties by referring to this document.
This document specifies the requirements for rubber O-rings and their housing dimensions, which seal gaseous hydrogen, in high-pressure hydrogen devices for gaseous hydrogen fuelling stations, such as valves, filters, joints, breakaways and other such devices. This document is applicable to O-rings suitable for sealing hydrogen gas of up to 70 MPa nominal working pressure, in the operating temperature range of −40 °C to 65 °C. This document contains safety requirements for the design of O-rings and their housing dimensions, compound design, and test methods for seal systems. This document applies to newly manufactured O-rings for hydrogen gas seal in high-pressure hydrogen devices used in hydrogen fuelling stations. NOTE 1 This document was developed using the ISO 3601 series. NOTE 2 This document was developed based on several temperature classes of rubber O-rings suitable for use with high-pressure hydrogen seals in devices for gaseous hydrogen stations. NOTE 3 The operating temperature is not a temperature of the hydrogen gas to be sealed by the O-ring gas seal system. Regardless of the operating temperature, the hydrogen gas temperature to be sealed can rise up to 180 °C. NOTE 4 The O-ring seal system for the high-pressure hydrogen devices are designed by the device manufacturers. The detailed specifications of the O-rings and design of static or non-static high-pressure hydrogen seal systems for the high-pressure hydrogen devices are determined as agreed upon between the interested parties by referring to this document.
ISO 19880-7:2025 is classified under the following ICS (International Classification for Standards) categories: 43.060.40 - Fuel systems; 71.100.20 - Gases for industrial application. The ICS classification helps identify the subject area and facilitates finding related standards.
You can purchase ISO 19880-7:2025 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ISO standards.
Standards Content (Sample)
International
Standard
ISO 19880-7
First edition
Gaseous hydrogen — Fuelling
2025-08
stations —
Part 7:
Rubber O-rings
Carburant d'hydrogène gazeux — Stations-service —
Partie 7: Joints toriques en caoutchouc
Reference number
© ISO 2025
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
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CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 Inside diameters, cross-section diameters and tolerances . 2
4.1 Configuration .2
4.2 Inside diameters, d , cross-section diameter, d , and tolerances .3
1 2
4.3 Methods of measuring for receiving inspection .3
5 Housing dimensions . 3
5.1 O-ring housings .3
5.2 Requirements .3
5.2.1 Housing dimensions .3
5.2.2 Determining O-ring size for custom housing dimensions .3
5.2.3 Determining housing fill in design of housing .4
5.2.4 Determining temperature in design of housings .4
6 Inspection and quality acceptance criteria . 4
7 Anti-extrusion rings (back-up rings) . 4
8 Specification of rubber materials . 4
8.1 Rubber materials .4
8.2 Curing systems .5
8.3 O-ring requirements .5
8.4 Detailed requirements of O-ring materials .7
9 Designation system . 17
9.1 General .17
9.2 Designation codes .17
9.3 Identification statement .18
10 Instruction manual .18
10.1 General .18
10.2 Verification prior to use .18
Annex A (normative) Exposure test in hydrogen gas . 19
Annex B (normative) Criteria for appearance of exposed test pieces .21
Annex C (informative) O-ring stress/strain and compression set testing .22
Bibliography .23
iii
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee
has been established has the right to be represented on that committee. International organizations,
governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely
with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types
of ISO document should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
ISO draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). ISO takes no position concerning the evidence, validity or applicability of any claimed patent rights
in respect thereof. As of the date of publication of this document, ISO had not received notice of (a) patent(s)
which may be required to implement this document. However, implementers are cautioned that this may not
represent the latest information, which may be obtained from the patent database available at www.iso.org/
patents. ISO shall not be held responsible for identifying any or all such patent rights.
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement. For an explanation of the voluntary nature of standards, the meaning of ISO
specific terms and expressions related to conformity assessment, as well as information about ISO's
adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 197, Hydrogen technologies.
A list of all parts in the ISO 19880 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
iv
International Standard ISO 19880-7:2025(en)
Gaseous hydrogen — Fuelling stations —
Part 7:
Rubber O-rings
1 Scope
This document specifies the requirements for rubber O-rings and their housing dimensions, which seal gaseous
hydrogen, in high-pressure hydrogen devices for gaseous hydrogen fuelling stations, such as valves, filters,
joints, breakaways and other such devices. This document is applicable to O-rings suitable for sealing hydrogen
gas of up to 70 MPa nominal working pressure, in the operating temperature range of −40 °C to 65 °C.
This document contains safety requirements for the design of O-rings and their housing dimensions,
compound design, and test methods for seal systems. This document applies to newly manufactured O-rings
for hydrogen gas seal in high-pressure hydrogen devices used in hydrogen fuelling stations.
NOTE 1 This document was developed using the ISO 3601 series.
NOTE 2 This document was developed based on several temperature classes of rubber O-rings suitable for use with
high-pressure hydrogen seals in devices for gaseous hydrogen stations.
NOTE 3 The operating temperature is not a temperature of the hydrogen gas to be sealed by the O-ring gas seal
system. Regardless of the operating temperature, the hydrogen gas temperature to be sealed can rise up to 180 °C.
NOTE 4 The O-ring seal system for the high-pressure hydrogen devices are designed by the device manufacturers.
The detailed specifications of the O-rings and design of static or non-static high-pressure hydrogen seal systems for
the high-pressure hydrogen devices are determined as agreed upon between the interested parties by referring to
this document.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes
requirements of this document. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
ISO 37, Rubber, vulcanized or thermoplastic — Determination of tensile stress-strain properties
ISO 48-2:2018, Rubber, vulcanized or thermoplastic — Determination of hardness — Part 2: Hardness between
10 IRHD and 100 IRHD
ISO 188, Rubber, vulcanized or thermoplastic — Accelerated ageing and heat resistance tests
ISO 815-1:2019, Rubber, vulcanized or thermoplastic — Determination of compression set — Part 1: At ambient
or elevated temperatures
ISO 1382, Rubber — Vocabulary
ISO 1629, Rubber and latices — Nomenclature
ISO 2921, Rubber, vulcanized — Determination of low-temperature characteristics — Temperature-retraction
procedure (TR test)
ISO 3601-1:2012, Fluid power systems — O-rings — Part 1: Inside diameters, cross-sections, tolerances and
designation codes
ISO 3601-1, Fluid power systems — O-rings — Part 1: Inside diameters, cross-sections, tolerances and
designation codes
ISO 3601-2:2016, Fluid power systems — O-rings — Part 2: Housing dimensions for general applications
ISO 3601-2, Fluid power systems — O-rings — Part 2: Housing dimensions for general applications
ISO 3601-3, Fluid power systems — O-rings — Part 3: Quality acceptance criteria
ISO 3601-4, Fluid power systems — O-rings — Part 4: Anti-extrusion rings (back-up rings)
ISO 5598, Fluid power systems and components — Vocabulary
ISO 14687:2019, Hydrogen fuel quality — Product specification
ISO 18899, Rubber — Guide to the calibration of test equipment
ISO 19880-1, Gaseous hydrogen — Fuelling stations — Part 1: General requirements
ASTM D1414, Standard Test Methods for Rubber O-Rings
ASTM D1414-15, Standard Test Methods for Rubber O-rings
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 1382, ISO 5598 and ISO 19880-1
and the following apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
3.1
operating temperature
environmental temperature in which a device equipped with an O-ring gas seal system operates
4 Inside diameters, cross-section diameters and tolerances
4.1 Configuration
The shape of the O-ring shall be toroidal, as shown in Figure 1.
d
Key
d inside diameter
d cross-section diameter
Figure 1 — Typical O-ring configuration
4.2 Inside diameters, d , cross-section diameter, d , and tolerances
1 2
The typical combinations of inside diameters, d , cross-section diameters, d are shown in ISO 3601-1:2012,
1 2
Tables 1 - 11. The inside diameter and cross-section diameter of O-rings for the high-pressure hydrogen
devices are determined by reference to ISO 3601-1:2012, Tables 1 - 11.
4.3 Methods of measuring for receiving inspection
When it is necessary to inspect O-rings that conform to this document at the time of customer receipt, it is
the responsibility of the interested parties to decide the inspection procedure. ISO 3601-1:2012, Annex B
provides possible methods for such a procedure for information.
5 Housing dimensions
5.1 O-ring housings
O-ring housing shall be designed in accordance with ISO 3601-2.
NOTE The applicable International Standard for each high-pressure hydrogen device provides the requirements
for the performance of seal systems of the device that incorporates the O-ring and its housing.
Rubber O-rings are sometimes used as a sealing material for the joint of two high-pressure hydrogen devices.
In this case, the two devices are joined via an O-ring, and it is necessary for the O-ring groove at the joint to
conform to this document when completed. If the devices to be joined cannot be specified, i.e. if the state in
which the O-ring groove is completed cannot be defined, it is outside the scope of this document.
5.2 Requirements
5.2.1 Housing dimensions
Housing dimensions shall be designed in accordance with ISO 3601-2:2016, 6.1.
5.2.2 Determining O-ring size for custom housing dimensions
For hardware dimensions not listed in ISO 3601-2:2016, Tables 1 - 7, ISO 3601-2:2016, Annex B provides a
procedure for identifying the proper O-ring for use in housings for specific hardware.
d
5.2.3 Determining housing fill in design of housing
It is important to determine the housing fill or occupancy of the installed O-ring to avoid detrimental effects
on radial sealing performance. Housing fill of the installed O-ring shall not be more than 85 % to allow for
possible O-ring thermal expansion, volume swell due to fluid exposure and effects of tolerances. To apply the
housing design listed in ISO 3601-2, the housing fill shall be corrected in terms of volume inflation ratio of
rubber material during hydrogen compression and decompression cycle.
Corrected housing fill is described by Formula (1)
(1)
where
F is the housing fill by volume inflation of rubber material, in (%);
F is the corrected housing fill by volume inflation of rubber material, in (%);
corrected
V is the volume of installed O-ring;
OR
V is the volume of the housing;
housing
b is the volume inflation ratio. Measurement method of rubber materials shall be in accordance
with Annex A.
NOTE The volume inflation ratio after hydrogen exposure is determined by the composition of the rubber
composites, regardless the mechanical properties. The volume inflation ratio after hydrogen exposure of rubber
composites which shows similar mechanical properties can show the difference each other. It is important for
designing the O-ring housing to determine the precise volume inflation ratio of the O-ring material and to adjust the
housing fill in terms of the volume inflation ratio.
5.2.4 Determining temperature in design of housings
It is important to note there are significant differences in the coefficients of thermal expansion and
contraction between the O-ring material and the housing materials. Rubbers can have coefficients of
expansion several times higher than that of metals, such as steel. The calculations used in this document
shall be based upon an ambient temperature of (30 ± 3) °C. The ambient temperature of 30 °C may be changed
by the agreement of the interested parties. However, the tolerance of ± 3 °C shall remain unchanged.
6 Inspection and quality acceptance criteria
Inspection shall be carried out with the quality acceptance criteria in accordance with ISO 3601-3.
7 Anti-extrusion rings (back-up rings)
If required, anti-extrusion rings (backup-rings) shall be selected in accordance with ISO 3601-4.
8 Specification of rubber materials
8.1 Rubber materials
The materials listed in Table 1 are rubber materials for high-pressure hydrogen gas seal O-rings.
The listed materials in Table 1 are not exhaustive.
The newly developed or selected materials can be added to the tables in Clause 8, as an amendment to or
revision of this document, if required.
[1]
Specification of elastomeric materials for industrial application of O-rings can be found in ISO 3601-5 .
Table 1 — Rubber materials for high-pressure hydrogen gas seal O-ring
Nominal hardness (IRHD)
b
a
Code Basic rubber Curing system
[° ]
NBR S Acrylonitrile-butadiene Sulfur 70, 80, 90
NBR P Acrylonitrile-butadiene Peroxide 70, 80, 90
c
FKM Fluorocarbon Sulfur free 70, 80, 90
EPDM P Ethylene-propylene-diene Peroxide 70, 80, 90
c
VMQ Vinyl methyl silicone rubber Sulfur free 70, 80
HNBR P Hydrogenated acrylonitrile Peroxide 80, 90
butadiene
d
PU Polyurethane N/A 95
a
Codes shall be determined based on the basic polymers and curing system in accordance with ISO 1629.
b
See ISO 48-2:2018, Method CM.
c
Special "Sulfur free" curing system corresponding to the basic polymers is selected.
d
Thermoplastic rubber.
[2]
NOTE ISO 11114-2 also describes the compatibility to hydrogen of non-metallic materials.
8.2 Curing systems
An important process in moulding operations to make O-rings is vulcanization. Vulcanization is a chemical
process for converting rubber or related polymers into more durable and, in case of rubber, more elastic
materials through the addition of sulfur or other equivalent “curatives”. These additives modify the polymer
by forming cross-links between individual polymer chains. The curing systems used depends on the polymer
type and the desired properties. Two of the most widely and often used systems are sulfur (S) and peroxide
(P) curing systems. Generally, sulfur contaminants in the gaseous hydrogen in fuelling stations shall be
strictly controlled and meet the requirements for Grade D fuel in ISO 14687:2019, Table 2. In particular,
sulfur compounds in the Grade D fuel at the dispenser nozzle is limited at 0,004 μmol/mol. A sulfur curing
system shall be carefully used for this purpose.
NOTE Not all curing systems are suitable for all rubber.
8.3 O-ring requirements
The O-ring made from the rubbers in Table 1 shall meet the requirements specified in Table 2. Table 2 can be
used for the inspection of production parts, incoming goods, or in case of complaints.
The frequency and condition of the lot testing shall be agreed between interested parties.
Annex C provides information on stress/strain and compression set testing of O-rings.
Table 2 — O-ring requirements
Test
Unit NBR S NBR P FKM EPDM P VMQ HNBR PU meth-
od
Hardness
° 70 80 90 70 80 90 70 80 90 70 80 90 70 80 80 90 95
(IRHD)
ISO
Toler- d
2 ≥
° +5/-5 +5/-5 +5/-5 +5/-5 +5/-5 +5/-5 +5/-5 +5/-5 +5/-5 +5/-5 +5/-5 +5/-5 +5/-5 +5/-5 +5/-5 +5/-5 +5/-5
48-
ance
1,60 mm
2:2018,
in
hard-
Meth-
d
ness
2 < od CM
° +5/-8 +5/-8 5/-8 +5/-8 +5/-8 +5/-8 +5/-8 +5/-8 +5/-8 +5/-8 +5/-8 +5/-8 +5/-8 +5/-8 +5/-8 +5/-8 +5/-8
1,60 mm
Com-
pres-
sion
Set,
max.
% 50 50 50 50 50 50 45 50 50 35 35 40 35 35 50 50 45
for d2
2,62
mm
h
At
tem-
°C 100 100 100 100 100 100 200 200 200 125 125 125 150 150 125 125 100
ISO
pera-
815-
ture
1:2019,
Com-
Meth-
pres-
od A
sion
Set,
max.
% 50 50 50 50 55 60 45 50 50 35 35 40 45 45 50 50 45
for d2
<2,62
mm
h
At
tem-
°C 100 100 100 100 100 100 200 200 200 125 125 125 150 150 125 125 80
pera-
ture
NOTE For all values d < 1 mm, no reliable measurement procedures have been developed.
8.4 Detailed requirements of O-ring materials
O-ring materials shall be selected taking operating conditions of the devices and the testing conditions in
Table 2 into consideration. Therefore, users should determine the compatibility of the O-ring material with
the operational parameters (e.g. temperature, pressure) of the application.
The detailed requirements of O-ring materials according to Table 1 are specified in Table 3 to Table 9. These
tables shall be used to qualify O-ring materials.
The detailed specifications of the O-rings and design of static or non-static high-pressure hydrogen seal
systems for the high-pressure hydrogen devices are determined as agreed upon between the interested
parties by referring to this document.
Table 3 — O-ring material NBR (sulfur cured)
NBR S
Test speci-
Properties Unit Test method
men
70 80 90
ISO 48-
Hardness
° 2 mm sheet 70 ± 5 80 ± 5 90 ± 5 2:2018,
(IRHD)
Method M
ISO 48-
Hardness
a
° O-ring 70 ± 5 80 ± 5 90 ± 5 2:2018,
(IRHD)
Metod CM
Tensile
MPa 2 mm sheet 12 12 10 ISO 37
strength, min.
Tensile
a b
MPa O-ring 10 10 8 ASTM D1414
strength, min.
Mechanical
Elongation at
% 2 mm sheet 250 200 125 ISO 37
properties
break, min.
Elongation at
a b
% O-ring 200 160 100 ASTM D1414
break, min.
Button type
Compression
ISO 815-
B
set, max.
1:2019,
% 40 40 40
φ 13 mm×6,3
Method A
h at 100°C
mm
Compression
ISO 815-
set, max. a
1:2019,
% O-ring 50 50 50
Method A
h at 100°C
a
An O-ring with cross-section diameter d = 3,53 mm or between 1,5 mm and 4 mm shall be selected from ISO 3601-1.
b
The latest version of the specification is applicable.
c
Test piece inflates uniformly without any obvious surface cracks and blisters. See Annex B.
TTabablele 3 3 ((ccoonnttiinnueuedd))
NBR S
Test speci-
Properties Unit Test method
men
70 80 90
ISO 48-
Hardness
° 2 mm sheet +10 +10 +10 2:2018,
change, max.
Method M
ISO 48-
Hardness
a
° O-ring +10 +10 +10 2:2018,
change, max.
Method CM
Heat aging,
Change of ten-
sile strength, % 2 mm sheet -15 -20 -25 ISO 37
h at
max.
100°C
ISO 188
Change of ten-
a b
sile strength, % O-ring -15 -20 -30 ASTM D1414
max.
Change of elon-
gation at break, % 2 mm sheet -45 -50 -55 ISO 37
max.
Change of elon-
a b
gation at break, % O-ring -55 -60 -65 ASTM D1414
max.
Cold flexibility TR10 (Colder
°C 2 mm sheet −20 -20 −18 ISO 2921
than)
disc
Appearance of
c c c
exposed test − pass pass pass Annex B
φ 13 mm×2
pieces
mm
disc
Volume change,
% 60 60 60 Annex A
Exposure φ 13 mm×2
max.
test in hydro- mm
gen gas
Volume change,
a
% O-ring 60 60 60 Annex A
h at 30 max.
°C
disc
ISO 48-
Hardness
Annex A
° ±5 ±5 ±5 2:2018,
φ 13 mm×2
change
Method M
mm
ISO 48-
Hardness
a
° O-ring ±5 ±5 ±5 2:2018,
change
Method CM
NOTE Variations of physical properties (particularly hardness, see ISO 48-2:2018), can occur between test sheets and
O-rings made from the same compound. For qualification either test specimen (sheet or O-ring) is acceptable.
a
An O-ring with cross-section diameter d = 3,53 mm or between 1,5 mm and 4 mm shall be selected from ISO 3601-1.
b
The latest version of the specification is applicable.
c
Test piece inflates uniformly without any obvious surface cracks and blisters. See Annex B.
Table 4 — O-ring material NBR (peroxide cured)
NBR P
Test speci-
Properties Unit Test method
men
70 80 90
ISO 48-
Hardness
° 2 mm sheet 70 ± 5 80 ± 5 90 ± 5 2:2018,
(IRHD)
Method M
ISO 48-
Hardness
a
° O-ring 70 ± 5 80 ± 5 90 ± 5 2:2018,
(IRHD)
Method CM
Tensile
MPa 2 mm sheet 12 12 10 ISO 37
strength, min.
Tensile
a b
MPa O-ring 10 10 8 ASTM D1414
strength, min.
Elongation at
Mechanical
% 2 mm sheet 200 150 90 ISO 37
break, min.
properties
Elongation at
a b
% O-ring 200 150 90 ASTM D1414
break, min.
Compression
Button type
ISO 815-
set, max.
B
1:2019,
% 40 40 40
φ 13 mm×6,3
h at
Method A
mm
100°C
Compression
ISO 815-
set, max.
a
1:2019,
% O-ring 50 50 50
h at
Method A
100°C
ISO 48-
Hardness
° 2 mm sheet +10 +10 +10 2:2018,
change, max.
Method M
ISO 48-
Hardness
a
° O-ring +10 +10 +10 2:2018,
change, max.
Method CM
Change of ten-
Heat aging,
sile strength, % 2 mm sheet -15 -15 -25 ISO 37
max.
h at
100°C
Change of ten-
a b
sile strength, % O-ring -15 -15 -30 ASTM D1414
ISO 188
max.
Change of
elongation at % 2 mm sheet -45 -45 -55 ISO 37
break, max.
Change of
a b
elongation at % O-ring -55 -55 -65 ASTM D1414
break, max.
Cold flexibility TR10 (Colder
°C 2 mm sheet -20 −20 −18 ISO 2921
than)
a
An O-ring with cross-section diameter d = 3,53 mm or between 1,5 mm and 4 mm shall be selected from ISO 3601-1. If the
O-ring with cross-section diameter d < 2,62 mm, the criteria for compression set max are changed according to the Table 2.
b
The latest version of the specification is applicable.
c
Test piece inflates uniformly without any obvious surface cracks and blisters. See Annex B.
TTabablele 4 4 ((ccoonnttiinnueuedd))
NBR P
Test speci-
Properties Unit Test method
men
70 80 90
disc
Appearance of
c c c
exposed test − pass pass pass Annex B
φ 13 mm×2
pieces
mm
disc
Volume
Exposure % 60 60 60 Annex A
φ 13 mm×2
change
test in Hy-
mm
drogen gas
Volume
a
% O-ring 60 60 60 Annex A
h
change, max.
at 30 °C
disc
ISO 48-
Hardness
Annex A
° ±5 ±5 ±5 2:2018,
φ 13 mm×2
change, max.
Method M
mm
ISO 48-
Hardness
a
° O-ring ±5 ±5 ±5 2:2018,
change
Method CM
NOTE Variation
...
La norme ISO 19880-7:2025 définit de manière exhaustive les exigences relatives aux joints toriques en caoutchouc et aux dimensions de leurs logements pour les dispositifs à hydrogène à haute pression dans les stations de remplissage d'hydrogène gazeux. Ce document est essentiel pour garantir l'étanchéité des équipements tels que les vannes, filtres, joints et dispositifs similaires qui utilisent de l'hydrogène sous pression, supportant jusqu'à 70 MPa dans une plage de températures opérationnelles de −40 °C à 65 °C. Parmi les points forts de cette norme, on note la clarté des exigences de sécurité concernant la conception des joints toriques. La norme ISO 19880-7:2025 fournit des informations détaillées sur les dimensions des logements pour assurer des performances optimales dans les applications à haute pression. En s'appuyant sur la série ISO 3601, elle assure une continuité et une standardisation nécessaires au sein de l'industrie. De plus, la norme prend en compte les caractéristiques des joints toriques adaptés à différents classes de température, renforçant ainsi leur pertinence dans les stades de développement des dispositifs utilisés dans les stations de remplissage d'hydrogène. La spécification de méthodes d'essai pour les systèmes d'étanchéité constitue également un avantage indéniable, car elle permet de vérifier la conformité des joints toriques avec les exigences énoncées. L'accent mis sur la collaboration entre les fabricants de dispositifs et d'autres parties intéressées pour définir les spécifications détaillées des joints toriques souligne l'approche collaborative de la norme, favorisant une meilleure efficacité dans les processus de fabrication. En somme, la norme ISO 19880-7:2025 s'avère être un élément fondamental pour l'industrie de l'hydrogène, tant pour la sécurité que pour l'efficacité des systèmes d'étanchéité dans les stations de ravitaillement en hydrogène gazeux. Sa pertinence est assurée par l'engagement envers des standards élevés de qualité et de sécurité, rendant cette norme indispensable pour tous les acteurs impliqués dans le domaine.
Die ISO 19880-7:2025 ist ein bedeutendes Dokument, das die Anforderungen an Gummi-O-Ringe für hochdruckbetriebene Wasserstoffanlagen definiert. Der Umfang dieser Norm ist klar umrissen und bezieht sich auf die spezifischen Maße und Designanforderungen von O-Ringen, die für die Abdichtung von gasförmigem Wasserstoff in verschiedenen Vorrichtungen wie Ventilen, Filtern und Verbindungsstellen in Wasserstofftankstellen verwendet werden. Besonders hervorzuheben ist, dass die Norm O-Ringe spezifiziert, die für einen Nennbetriebsdruck von bis zu 70 MPa geeignet sind und in einem Temperaturbereich von -40 °C bis 65 °C betrieben werden können. Ein starkes Merkmal dieser Norm ist die detaillierte Ausarbeitung der Sicherheitsanforderungen für das Design der O-Ringe und ihrer Gehäuse. Diese Anforderungen sind essenziell, um die Integrität und Sicherheit von Hochdruck-Wasserstoffsystemen zu gewährleisten. Darüber hinaus enthält die Norm Informationen zu den verwendeten Materialien und den Prüfmethoden, die sicherstellen, dass die Dichtsysteme den hohen Anforderungen im Betrieb standhalten können. Die Relevanz der ISO 19880-7:2025 ist in der wachsenden Nachfrage nach Wasserstoff als sauberem Energieträger zu sehen. Die Norm adressiert wesentliche Aspekte der Dichtungstechnology in Hochdruckwasserstoffgeräten, was für die Entwicklung und Verbesserung von Wasserstofftankstellen entscheidend ist. Da die O-Ringe für die Dichtungsanwendungen in diesen Geräten neu gefertigt werden müssen, bietet dieses Dokument eine wichtige Grundlage für Hersteller und Ingenieure, um die Zuverlässigkeit und Effizienz von Wasserstofftankstellen zu optimieren. Die ISO 19880-7:2025 ist somit eine essentielle Norm im Rahmen der Sicherheitsstandards für die Wasserstoffwirtschaft, die darauf abzielt, sowohl technische als auch sicherheitstechnische Herausforderungen im Zusammenhang mit Hochdruckwasserstoffanlagen zu adressieren. Die klare Struktur und die umfassenden Anforderungen stärken das Vertrauen in die Nutzung von Wasserstoff als umweltfreundliche Energiequelle und sind für die Branche von hoher Bedeutung.
The ISO 19880-7:2025 standard addresses the critical need for reliable sealing solutions in gaseous hydrogen fuelling stations through its comprehensive specifications for rubber O-rings. The scope of this standard encompasses the design, dimensions, and testing requirements for O-rings, which are essential for ensuring safety and functionality in high-pressure hydrogen devices, such as valves and filters. One notable strength of this standard is its focus on safety requirements and detailed guidelines for the design of O-rings and their housing dimensions. This attention to safety is paramount given the high-pressure nature of the applications involved, where O-rings must perform reliably under conditions of nominal working pressure up to 70 MPa and a temperature range of −40 °C to 65 °C. Furthermore, ISO 19880-7:2025 is particularly relevant in today’s context as it is developed using the ISO 3601 series, ensuring alignment with international standards for sealing devices. This standard also takes into account various temperature classes suitable for rubber O-rings in high-pressure hydrogen applications, highlighting its thorough approach to material selection and performance under diverse operating conditions. Importantly, the document clarifies that while the operational O-ring temperatures are constrained to specified limits, it acknowledges that hydrogen gas temperature can escalate up to 180 °C, thus emphasizing the necessity of robust material performance. Additionally, the standard outlines testing methods for seal systems, providing an essential framework for manufacturers and stakeholders to ascertain product viability and safety, reinforcing the reliability of O-rings in preventing leaks. The cooperative aspect highlighted in the notes of the document encourages collaboration between manufacturers and interested parties, ensuring that specifications can be adapted according to specific application requirements. Overall, ISO 19880-7:2025 serves as a cornerstone for enhancing the integrity and safety of gaseous hydrogen fuelling stations through its detailed focus on rubber O-rings. This standard not only bolsters the operational reliability of high-pressure hydrogen devices but also fosters confidence in the safer use of hydrogen as an energy source.
ISO 19880-7:2025 표준은 고압 수소 장치에서 사용되는 가스 수소 연료 주입소의 고무 O-링 및 그 하우징 치수에 대한 요구사항을 명시하고 있습니다. 이 문서는 70 MPa의 공칭 작동 압력에서 가스 수소를 밀봉할 수 있는 O-링과 그에 적합한 하우징 디자인을 다루고 있으며, 작동 온도 범위는 -40 °C에서 65 °C까지입니다. 이 표준의 주요 강점 중 하나는 O-링의 안전 설계 요건과 밀봉 시스템의 시험 방법을 포함하고 있다는 점입니다. 이는 고압 수소 장치에서 발생할 수 있는 잠재적인 리스크를 최소화하여 안전성을 보장합니다. 특히, 다양한 온도 등급의 고무 O-링을 고려하여 개발되었기 때문에, 다양한 응용 분야에서 적합성을 제공합니다. ISO 19880-7:2025는 수소 연료 주입소와 같은 중요한 시설에 사용되는 O-링의 품질과 안정성을 확보하는데 중대한 역할을 합니다. 이 문서는 O-링의 설계 및 기능을 명확히 정의하고 있으며, 제조업체와 이해당사자 간의 명확한 협의를 통해 고압 수소 장치의 밀봉 시스템을 효과적으로 설계할 수 있는 기초를 제공합니다. 결과적으로, ISO 19880-7:2025 표준은 고압 수소 장치에서의 O-링 사용에 대한 신뢰성을 높이는 필수적이고 관련성 높은 문서로, 안전성과 성능을 모두 고려한 종합적인 요구사항을 제공하고 있습니다.
ISO 19880-7:2025は、ガス状水素の充填ステーションにおけるゴム製Oリングの要求事項を定めた重要な標準です。この文書は、70 MPaの名目作動圧までの高圧水素デバイスにおいてガス状水素をシールするためのOリング及びそのハウジング寸法の要件を詳細に示しています。 この標準の強みは、安全性要件と設計要件の明確さにあります。Oリングとそのハウジングの設計、化合物設計、シールシステムの試験方法に関する要求が含まれており、設計者や製造業者が高圧水素デバイス用のシールシステムを適切に作成するための基準を提供します。また、この標準では、−40 °Cから65 °Cの作業温度範囲内で使用可能なゴムOリングの温度クラスに基づいて開発されており、高圧水素に対する耐性の強化が図られています。 さらに、ISO 19880-7:2025は新たに製造されるOリングの基準を設けており、これによって水素充填ステーションを利用する際の一貫した品質保証が実現されています。関係者間で合意に基づいて具体的な仕様が決定されるため、実際の適用に際しても柔軟性があり、様々な製品に対応した設計が可能です。 この文書は、ガス状水素ステーションにおけるOリングの重要性を考慮し、利用者や製造業者にとっての信頼性と安全性を高めるための必須のガイドラインを提供します。高圧水素デバイスにおけるOリングの設計と性能向上に寄与し、燃料供給の安全性を確保する上で極めて重要な役割を果たしています。










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