Véhicules routiers -- Code d'essai des moteurs -- Puissance nette

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DRAFT INTERNATIONAL STANDARD ISO/DIS 1585.2
ISO/TC 22/SC 5 Secretariat: AFNOR
Voting begins on: Voting terminates on:
2008-08-22 2008-10-22

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION • МЕЖДУНАРОДНАЯ ОРГАНИЗАЦИЯ ПО СТАНДАРТИЗАЦИИ • ORGANISATION INTERNATIONALE DE NORMALISATION

Road vehicles — Engine test code — Net power
Véhicules routiers — Code d'essai des moteurs — Puissance nette
[Revision of third edition (ISO 1585:1992)]
ICS 43.060.01

In accordance with the provisions of Council Resolution 15/1993 this document is circulated in

the English language only.

Conformément aux dispositions de la Résolution du Conseil 15/1993, ce document est distribué

en version anglaise seulement.

To expedite distribution, this document is circulated as received from the committee secretariat.

ISO Central Secretariat work of editing and text composition will be undertaken at publication

stage.

Pour accélérer la distribution, le présent document est distribué tel qu'il est parvenu du

secrétariat du comité. Le travail de rédaction et de composition de texte sera effectué au

Secrétariat central de l'ISO au stade de publication.

THIS DOCUMENT IS A DRAFT CIRCULATED FOR COMMENT AND APPROVAL. IT IS THEREFORE SUBJECT TO CHANGE AND MAY NOT BE

REFERRED TO AS AN INTERNATIONAL STANDARD UNTIL PUBLISHED AS SUCH.

IN ADDITION TO THEIR EVALUATION AS BEING ACCEPTABLE FOR INDUSTRIAL, TECHNOLOGICAL, COMMERCIAL AND USER PURPOSES, DRAFT

INTERNATIONAL STANDARDS MAY ON OCCASION HAVE TO BE CONSIDERED IN THE LIGHT OF THEIR POTENTIAL TO BECOME STANDARDS TO

WHICH REFERENCE MAY BE MADE IN NATIONAL REGULATIONS.

RECIPIENTS OF THIS DRAFT ARE INVITED TO SUBMIT, WITH THEIR COMMENTS, NOTIFICATION OF ANY RELEVANT PATENT RIGHTS OF WHICH

THEY ARE AWARE AND TO PROVIDE SUPPORTING DOCUMENTATION.
International Organization for Standardization, 2008
---------------------- Page: 1 ----------------------
ISO/DIS 1585.2
PDF disclaimer

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not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In

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accepts no liability in this area.
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Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation

parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the

unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below.

Copyright notice

This ISO document is a Draft International Standard and is copyright-protected by ISO. Except as permitted

under the applicable laws of the user's country, neither this ISO draft nor any extract from it may be

reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, photocopying,

recording or otherwise, without prior written permission being secured.

Requests for permission to reproduce should be addressed to either ISO at the address below or ISO's

member body in the country of the requester.
ISO copyright office
Case postale 56  CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Reproduction may be subject to royalty payments or a licensing agreement.
Violators may be prosecuted.
ii ISO 2008 – All rights reserved
---------------------- Page: 2 ----------------------
ISO/DIS 1585.2
Contents Page

Foreword .............................................................................................................................................................v

Introduction........................................................................................................................................................vi

1 Scope......................................................................................................................................................1

2 Normative references............................................................................................................................1

3 Terms and definitions ...........................................................................................................................2

4 Accuracy of measuring equipment and instruments ........................................................................2

4.1 Torque.....................................................................................................................................................2

4.2 Engine speed (rotational frequency) ...................................................................................................3

4.3 Fuel flow .................................................................................................................................................3

4.4 Fuel temperature ...................................................................................................................................3

4.5 Air temperature......................................................................................................................................3

4.6 Barometric pressure .............................................................................................................................3

4.7 Back pressure in exhaust system .......................................................................................................3

4.8 Depression in inlet system...................................................................................................................3

4.9 Absolute pressure in inlet duct............................................................................................................3

5 Tests.......................................................................................................................................................7

5.1 Auxiliaries ..............................................................................................................................................7

5.1.1 Auxiliaries to be fitted...........................................................................................................................7

5.1.2 Auxiliaries to be removed.....................................................................................................................7

5.1.3 Compression-ignition engine starting auxiliaries..............................................................................7

5.2 Setting conditions .................................................................................................................................7

5.3 Test conditions ......................................................................................................................................7

5.4 Test procedure.......................................................................................................................................9

5.5 Data to be recorded...............................................................................................................................9

6 Power correction factors ......................................................................................................................9

6.1 Definition of factor α for power correction .........................................................................................9

6.2 Atmospheric conditions .....................................................................................................................10

6.2.1 Reference atmospheric conditions ...................................................................................................10

6.2.2 Test atmospheric conditions .............................................................................................................10

6.3 Determination and applicability of power correction factors .........................................................10

6.3.1 Controlled engine parameters ...........................................................................................................10

6.3.2 Controlled fuel flow and consumption..............................................................................................11

6.3.3 Calculation of correction factors.......................................................................................................11

6.3.4 Other types of engine..........................................................................................................................14

7 Measurement of and correction for smoke value for compression-ignition engines..................14

7.1 Correction factor for light absorption coefficient of smoke ...........................................................14

7.2 Determination of correction factor for light absorption coefficient of smoke..............................15

7.3 Limits of application............................................................................................................................15

8 Test report............................................................................................................................................15

8.1 Compression-ignition engines – Essential characteristics ............................................................15

8.1.1 Description of engine..........................................................................................................................15

8.1.2 Additional smoke control devices (if any, and if not covered by another heading) ..........................17

8.1.3 Fuel feed system .................................................................................................................................17

8.1.4 Valve timing .........................................................................................................................................18

8.1.5 Exhaust system ...................................................................................................................................19

8.1.6 Lubrication system..............................................................................................................................19

8.1.7 Electrical equipment ...........................................................................................................................19

8.1.8 Other engine-driven equipment (Enumeration and brief description if necessary): ..........................19

© ISO 2008 – All rights reserved iii
---------------------- Page: 3 ----------------------
ISO/DIS 1585.2

8.1.9 Justification of the correction formula used (if specific) ............................................................... 19

8.2 Spark-ignition engines – Essential characteristics ...................................................................... 19

8.2.1 Description of engine ......................................................................................................................... 19

8.2.2 Additional anti-pollution devices (if any, and if not covered by another heading) ........................... 21

8.2.3 Fuel feed system................................................................................................................................. 21

8.2.4 Valve timing......................................................................................................................................... 22

8.2.5 Ignition systems.................................................................................................................................. 22

8.2.6 Exhaust system................................................................................................................................... 23

8.2.7 Lubrication system............................................................................................................................. 23

8.2.8 Electrical equipment........................................................................................................................... 23

8.2.9 Other auxiliaries fitted to engine (Enumeration and brief description if necessary):........................ 23

8.2.10 Justification of the correction formula used (if specific) ...............................................................23

8.3 Test conditions for measuring engine net power ........................................................................... 23

8.4 Statement of results as function of engine speed .......................................................................... 26

9 Verification of engine performance .................................................................................................. 27

9.1 Designation ......................................................................................................................................... 27

9.2 Notation ............................................................................................................................................... 27

9.2.1 Declared net power and corresponding engine speed (range) ..................................................... 27

9.2.2 Declared net torque and corresponding engine speed (range)..................................................... 27

9.2.3 Declared specific fuel consumption and corresponding engine speed (range).......................... 27

9.3 Tolerances........................................................................................................................................... 28

9.3.1 Declared values................................................................................................................................... 28

Annex A (informative) Correction factors - Example showing how to demonstrate the formula............. 34

A.1 General................................................................................................................................................. 34

A.2 Example using test to test comparison............................................................................................ 34

A.3 Example of technical report............................................................................................................... 34

A.3.1 First example – A naturally aspirated SI engine.............................................................................. 34

A.3.2 Second example - A turbocharged spark-ignition engine............................................................. 37

Annex B (informative) CI fuel correction formula working in North America ............................................ 39

B.1 General................................................................................................................................................. 39

B.2 Reference CI Fuel Specifications...................................................................................................... 39

B.3 Calculation of Fuel Correction Factor, CF ....................................................................................... 39

Bibliography..................................................................................................................................................... 41

iv © ISO 2008 – All rights reserved
---------------------- Page: 4 ----------------------
ISO/DIS 1585.2
Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies

(ISO member bodies). The work of preparing International Standards is normally carried out through ISO

technical committees. Each member body interested in a subject for which a technical committee has been

established has the right to be represented on that committee. International organizations, governmental and

non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the

International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.

International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.

The main task of technical committees is to prepare International Standards. Draft International Standards

adopted by the technical committees are circulated to the member bodies for voting. Publication as an

International Standard requires approval by at least 75 % of the member bodies casting a vote.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent

rights. ISO shall not be held responsible for identifying any or all such patent rights.

ISO 1585 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 5, Engine

tests.

This fourth edition cancels and replaces the third edition of which it constitutes a technical revision.

NOTE This international standard is also the basis for ISO 2534: 1974, Road vehicles – Engine test code – Gross

power, provides a similar test code for gross power.
© ISO 2008 – All rights reserved v
---------------------- Page: 5 ----------------------
ISO/DIS 1585.2
Introduction

The users of this standard are informed that tests conducted outside of the Range of Authority (ROA) of the

Engine Control Module (ECM) are primarily made for the Conformity of Production (COP). The test and

correction factors to be used are agreed between parties.
vi © ISO 2008 – All rights reserved
---------------------- Page: 6 ----------------------
DRAFT INTERNATIONAL STANDARD ISO/DIS 1585.2
Road vehicles — Engine test code — Net power
1 Scope

This International Standard specifies a method for testing engines designed for automotive vehicles. It applies

to the evaluation of their performance with a view, in particular, to presenting curves of power and specific fuel

consumption at full load as a function of engine speed.
It applies only to net power assessment .

This International Standard concerns internal combustion engines used for propulsion of passenger cars and

other motor vehicles, excluding motorcycles, mopeds and agricultural tractors (see the note in the foreword),

normally travelling on roads and included in one of the following categories:

⎯ reciprocating internal combustion engines (spark-ignition or compression-ignition) but excluding free

piston engines;
⎯ rotary piston engines.

These engines may be naturally aspirated or pressure-charged either using a mechanical supercharger or

turbocharger.

NOTE The users of this standard are informed that tests made outside of the Range of Authority (ROA) of the Engine

Control Module) (ECM) are primarily made for the conformity of Production (COP) and the test and correction factors to be

used are agreed between parties.
2 Normative references

The following referenced documents are indispensable for the application of this document. For dated

references, only the edition cited applies. For undated references, the latest edition of the referenced

document (including any amendments) applies.
ISO 2710: 1978, Reciprocating internal combustion engines – Vocabulary.

ISO 3104: 1976, Petroleum products – Transparent and opaque liquids – Determination of kinematic viscosity

and calculation of dynamic viscosity.

ISO 3675: 1998, Crude petroleum and liquid petroleum products – Laboratory determination of density or

relative density – Hydrometer method.

ISO 5163: 1990, Motor and aviation-type fuels – Determination of knock characteristics – Motor method.

ISO 5164: 1990, Motor fuels – Determination of knock characteristics – Research method.

1) The net power assessment obtained according to this Standard, are not to be considered equivalent to

transient power developed by SAE J1349.
© ISO 2008 – All rights reserved 1
---------------------- Page: 7 ----------------------
ISO/DIS 1585.2

ISO 5165: 1992, Diesel fuels – Determination of ignition quality – Cetane method.

ISO 7967-1: 1987, Reciprocating internal combustion engines – Vocabulary of components and systems –

Part 1: Structure and external covers.

ISO 7967-2: 1987, Reciprocating internal combustion engines – Vocabulary of components and systems –

Part 2: Main running gear.

ISO 7967-3: 1987, Reciprocating internal combustion engines – Vocabulary of components and systems –

Valves, camshaft drive and actuating mechanisms.

ISO 7967-4: 1988, Reciprocating internal combustion engines – Vocabulary of components and systems –

Part 4: Pressure charging and air/exhaust gas ducting systems.

ISO 7967-5: 1992, Reciprocating internal combustion engines – Vocabulary of components and systems –

Part 5: Cooling systems.

ISO 7967-8: 1990, Reciprocating internal combustion engines – Vocabulary of components and systems –

Part 8: Starting systems.

ISO 11614: 1999, Reciprocating internal combustion compression-ignition engines - Apparatus for

measurement of the opacity and for determination of the light absorption coefficient of exhaust gas.

ASTM D 240, Standard test method for heat of combustion of liquid hydrocarbon fuels by bomb calorimeter.

ASTM D 3338, Standard test method for estimation of heat of combustion of aviation fuels.

3 Terms and definitions

For the purposes of this document, the terms and definitions given in ISO 2710, ISO 7967-1, ISO 7967-2, ISO

7967-3, ISO 7967-4, ISO 7967-5 and ISO 7967-8 and the following definitions apply.

3.1
engine parameter

any parameter considered by the engine manufacturer to influence the peak power and/or torque ratings or

curves, for example, the fuel quality, boost pressure, spark advance, etc.
3.2
net power

power obtained on a test bed at the end of the crankshaft or its equivalent at the corresponding engine

speed with the equipment and auxiliaries listed in table 1.
3.3
standard production equipment
any equipment provided by the manufacturer for a particular engine application.
4 Accuracy of measuring equipment and instruments
4.1 Torque

The dynamometer torque-measuring system shall have an accuracy within ± 1 % in the range of scale values

required for the test.

2) If the power measurement can only be carried out with a mounted gear-box, the losses in the gear-box should be

added to the measured power to give the engine power (see table 1, number 13).
2 © ISO 2008 – All rights reserved
---------------------- Page: 8 ----------------------
ISO/DIS 1585.2
4.2 Engine speed (rotational frequency)

The engine speed (rotational frequency) measuring system shall have an accuracy of ± 0,5 %.

4.3 Fuel flow
The fuel flow measuring system shall have an accuracy of ± 1 %.
4.4 Fuel temperature
The fuel temperature measuring system shall have an accuracy of ± 2 K.
4.5 Air temperature
The air temperature measuring system shall have an accuracy of ± 2 K.
4.6 Barometric pressure
The barometric pressure measuring system shall have an accuracy of ± 100 Pa
4.7 Back pressure in exhaust system

The system used to measure the back pressure in the exhaust system shall have an accuracy of ± 200 Pa.

The measurement shall be made subject to footnote a2 of table 1.
4.8 Depression in inlet system

The system used to measure the depression in the inlet system shall have an accuracy of ± 50 Pa. The

measurement shall be made subject to footnote a1 of table 1.
4.9 Absolute pressure in inlet duct

The system used to measure the absolute pressure in the inlet duct shall have an accuracy of ± 2 % of the

measured pressure.
3) 1 Pa = 1 N/m
© ISO 2008 – All rights reserved 3
---------------------- Page: 9 ----------------------
ISO/DIS 1585.2
Table 1 — Installation of equipment and auxiliaries during test
No Auxiliaries Fitted for net power test
1 Inlet system
Inlet manifold
Crankcase emission control system
Control devices for dual induction inlet manifold system
Air flow meter Yes, standard production equipment
Air inlet ductwork
Air filter
Inlet silencer
Speed-limiting device

2 Induction heating device of inlet manifold Yes, standard production equipment. If possible, to be

set in the most favourable position.
3 Exhaust system
Exhaust purifier
Exhaust manifold
Pressure-charging devices
Yes, standard production equipment
Connecting pipes
Silencer
Tail pipe
Exhaust brake
4 Yes, standard production equipment
Fuel supply pump
5 Fuel supply equipment
Carburation equipment (if fitted)
Carburettor
Electronic control system, air-flow meter, etc. (if fitted)
Equipment for gaseous fuel engines Yes, standard production equipment
Pressure reducer
Evaporator
Mixer
Fuel injection equipment [Spark-ignition and
compression-ignition (diesel)]
Prefilter
Filter
Pump
High-pressure pipe Yes, standard production equipment
Injector
Air inlet valve (if fitted)
Electronic control system, etc. (if fitted)
Governor/control system – automatic full-load stop
for the control depending on atmospheric conditions
4 © ISO 2008 – All rights reserved
---------------------- Page: 10 ----------------------
ISO/DIS 1585.2
No Auxiliaries Fitted for net power test
6 Liquid cooling equipment
Radiator
e f
Fan
Yes, standard production equipment
Fan cowl
Water pump
Thermostat
7 Air cooling
Cowl
e ,f
Fan or blower Yes, standard production equipment
Temperature regulating device
8 Electrical or electronic ignition equipment
Generator
Spark distribution system
Coil or coils
Yes, standard production equipment
Wiring
Spark-plugs
Electronic control system including knock
sensor/spark-retard system
9 Pressure-charging equipment (if fitted)
Compressor driven either directly by the engine, and/or
by the exhaust gases
Yes, standard production equipment
Boost control
e, f,
Charge-air-cooler
Coolant pump or fan (engine-driven)
Coolant flow control devices (if fitted)
10 Auxiliary test bed fan Yes, if necessary
11 Yes, standard production equipment
Anti-pollution devices
12 Lube oil pan Yes, standard production equipment
Lube oil level Yes, standard production fill
The fully equipped engine closed loop lubrication system
shall be fitted .The production oil pan is mandatory. Oil
fill shall be at the manufacturer's recommended full level
as marked on the oil indicator. Oil temperatures shall
reflect the in-service temperatures indicative of ambient
conditions.
13 Transmission Not required, nor recommended.
If fitted for the test, the correction of the engine power
and torque are permitted to account for the transmission
losses. If such a correction is performed, the supporting
test data for the correction values shall be supplied and
accepted by all parties involved
14 Auxiliaries
Power steering pump Recommended. If all vehicles for the engine are
equipped with power steering, it is recommended that
the in-service fully operational pump should be fitted for
the test. The pump may be set for a minimum parasitic
© ISO 2008 – All rights reserved 5
---------------------- Page: 11 ----------------------
ISO/DIS 1585.2
loss.
Recommended. If all vehicles for the engine are
Air Conditioning compressor
equipped with cabin air conditioning, it is recommended
that the in-service air conditioning compressor be fitted
for the test. The compressor clutch may be dis-
engaged."

1 Except in the case where there is a risk of the system having a noticeable influence upon engine power, an equivalent system may

be used. In this case, a check should be made to ascertain that inlet depression does not differ by more than 100 Pa from the limit

specified by the manufacturer for a clean air filter. Air inlet ductwork begins at the point where air enters from the atmosphere and ends

where the air enters the engine assembly at the throttle body, inlet manifold, or turbocharger, as appropriate. If part of this ductwork, the

air cleaner and tuning devices shall be fitted

2 Except in the case where there is a risk of the system having a noticeable influence upon engine power, an equivalent system may

be used. In this case, a check should be made to ascertain that the back-pressure in the engine exhaust system does not differ by more

than 1 000 Pa from that specified by the manufacturer.

If an exhaust brake is incorporated in the engine, the throttle valve shall be fixed fully open.

The fuel feed pressure may be adjusted, if necessary, to reproduce the inlet pump pressure conditions consistent with the particular

engine application (particularly where a “fuel return” system, e.g. to tank or filter, is used).

The air inlet valve is the control valve for the pneumatic governor of the injection pump. The governor of the fuel injection equipment

may contain other devices which may affect the amount of fuel injected.

The radiator, fan, fan cowl, water pump and thermostat shall be located on the test bed in the same relative positions that they will

occupy on the vehicle. The cooling liquid circulation shall be operated by the engine water pump only.

Cooling of the liquid may be produced either by the engine radiator or by an external circuit, provided that the pressure loss of this circuit

and the pressure at the pump inlet remain substantially the same as those of the engine cooling system. The radiator shutter, if

incorporated, shall be in the open position.
Where the fan, radiator and cowl system cannot conveniently be fitted
...

DRAFT INTERNATIONAL STANDARD ISO/DIS 1585
ISO/TC 22/SC 5 Secretariat: AFNOR
Voting begins on: Voting terminates on:
2006-12-08 2007-05-08

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION • МЕЖДУНАРОДНАЯ ОРГАНИЗАЦИЯ ПО СТАНДАРТИЗАЦИИ • ORGANISATION INTERNATIONALE DE NORMALISATION

Road vehicles — Engine test code — Net power
Véhicules routiers — Code d'essai des moteurs — Puissance nette
[Revision of third edition (ISO 1585:1992)]
ICS 43.060.01

In accordance with the provisions of Council Resolution 15/1993 this document is circulated in

the English language only.

Conformément aux dispositions de la Résolution du Conseil 15/1993, ce document est distribué

en version anglaise seulement.

To expedite distribution, this document is circulated as received from the committee secretariat.

ISO Central Secretariat work of editing and text composition will be undertaken at publication

stage.

Pour accélérer la distribution, le présent document est distribué tel qu'il est parvenu du

secrétariat du comité. Le travail de rédaction et de composition de texte sera effectué au

Secrétariat central de l'ISO au stade de publication.

THIS DOCUMENT IS A DRAFT CIRCULATED FOR COMMENT AND APPROVAL. IT IS THEREFORE SUBJECT TO CHANGE AND MAY NOT BE

REFERRED TO AS AN INTERNATIONAL STANDARD UNTIL PUBLISHED AS SUCH.

IN ADDITION TO THEIR EVALUATION AS BEING ACCEPTABLE FOR INDUSTRIAL, TECHNOLOGICAL, COMMERCIAL AND USER PURPOSES, DRAFT

INTERNATIONAL STANDARDS MAY ON OCCASION HAVE TO BE CONSIDERED IN THE LIGHT OF THEIR POTENTIAL TO BECOME STANDARDS TO

WHICH REFERENCE MAY BE MADE IN NATIONAL REGULATIONS.
© International Organization for Standardization, 2006
---------------------- Page: 1 ----------------------
ISO/DIS 1585
PDF disclaimer

This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but shall

not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In

downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat

accepts no liability in this area.
Adobe is a trademark of Adobe Systems Incorporated.

Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation

parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the

unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below.

Copyright notice

This ISO document is a Draft International Standard and is copyright-protected by ISO. Except as permitted

under the applicable laws of the user's country, neither this ISO draft nor any extract from it may be

reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, photocopying,

recording or otherwise, without prior written permission being secured.

Requests for permission to reproduce should be addressed to either ISO at the address below or ISO's

member body in the country of the requester.
ISO copyright office
Case postale 56  CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Reproduction may be subject to royalty payments or a licensing agreement.
Violators may be prosecuted.
ii ISO 2006 – All rights reserved
---------------------- Page: 2 ----------------------
ISO/DIS 1585
Contents Page

Foreword .............................................................................................................................................................v

Introduction........................................................................................................................................................vi

1 Scope......................................................................................................................................................1

2 Normative references............................................................................................................................1

3 Terms and definitions ...........................................................................................................................2

4 Accuracy of measuring equipment and instruments ........................................................................2

4.1 Torque.....................................................................................................................................................2

4.2 Engine speed (rotational frequency) ...................................................................................................2

4.3 Fuel flow .................................................................................................................................................3

4.4 Fuel temperature ...................................................................................................................................3

4.5 Air temperature......................................................................................................................................3

4.6 Barometric pressure .............................................................................................................................3

4.7 Back pressure in exhaust system .......................................................................................................3

4.8 Depression in inlet system...................................................................................................................3

4.9 Absolute pressure in inlet duct............................................................................................................3

5 Tests.......................................................................................................................................................7

5.1 Auxiliaries ..............................................................................................................................................7

5.1.1 Auxiliaries to be fitted...........................................................................................................................7

5.1.2 Auxiliaries to be removed.....................................................................................................................7

5.1.3 Compression-ignition engine starting auxiliaries..............................................................................7

5.2 Setting conditions .................................................................................................................................7

5.3 Test conditions ......................................................................................................................................7

5.4 Test procedure.......................................................................................................................................9

5.5 Data to be recorded...............................................................................................................................9

6 Power correction factors ......................................................................................................................9

6.1 Definition of factor α for power correction .........................................................................................9

6.2 Atmospheric conditions .....................................................................................................................10

6.2.1 Reference atmospheric conditions ...................................................................................................10

6.2.2 Test atmospheric conditions .............................................................................................................10

6.3 Determination and applicability of power correction factors .........................................................10

6.3.1 Controlled engine parameters ...........................................................................................................10

6.3.2 Controlled fuel flow and consumption..............................................................................................11

6.3.3 Calculation of correction factors.......................................................................................................11

6.3.4 Other types of engine..........................................................................................................................14

7 Measurement of and correction for smoke value for compression-ignition engines..................14

7.1 Correction factor for light absorption coefficient of smoke ...........................................................14

7.2 Determination of correction factor for light absorption coefficient of smoke..............................15

7.3 Limits of application............................................................................................................................15

8 Test report............................................................................................................................................15

8.1 Compression-ignition engines – Essential characteristics ............................................................15

8.1.1 Description of engine..........................................................................................................................15

8.1.2 Additional smoke control devices (if any, and if not covered by another heading) ..........................17

8.1.3 Fuel feed system .................................................................................................................................17

8.1.4 Valve timing .........................................................................................................................................18

8.1.5 Exhaust system ...................................................................................................................................19

8.1.6 Lubrication system..............................................................................................................................19

8.1.7 Electrical equipment ...........................................................................................................................19

8.1.8 Other engine-driven equipment (Enumeration and brief description if necessary): ..........................19

© ISO 2006 – All rights reserved iii
---------------------- Page: 3 ----------------------
ISO/DIS 1585

8.1.9 Justification of the correction formula used (if specific) ............................................................... 19

8.2 Spark-ignition engines – Essential characteristics ...................................................................... 19

8.2.1 Description of engine ......................................................................................................................... 19

8.2.2 Additional anti-pollution devices (if any, and if not covered by another heading) ........................... 21

8.2.3 Fuel feed system................................................................................................................................. 21

8.2.4 Valve timing......................................................................................................................................... 22

8.2.5 Ignition systems.................................................................................................................................. 22

8.2.6 Exhaust system................................................................................................................................... 23

8.2.7 Lubrication system............................................................................................................................. 23

8.2.8 Electrical equipment........................................................................................................................... 23

8.2.9 Other auxiliaries fitted to engine (Enumeration and brief description if necessary):........................ 23

8.2.10 Justification of the correction formula used (if specific) ...............................................................23

8.3 Test conditions for measuring engine net power ........................................................................... 23

8.4 Statement of results as function of engine speed .......................................................................... 26

9 Verification of engine performance .................................................................................................. 27

9.1 Designation ......................................................................................................................................... 27

9.2 Notation ............................................................................................................................................... 27

9.2.1 Declared net power and corresponding engine speed (range) ..................................................... 27

9.2.2 Declared net torque and corresponding engine speed (range)..................................................... 27

9.2.3 Declared specific fuel consumption and corresponding engine speed (range).......................... 27

9.3 Tolerances........................................................................................................................................... 28

9.3.1 Declared values................................................................................................................................... 28

Annex A (informative) Correction factors - Example showing how to demonstrate the formula............. 33

A.1 General................................................................................................................................................. 33

A.2 Example using test to test comparison............................................................................................ 33

A.3 Example of technical report............................................................................................................... 33

A.3.1 First example....................................................................................................................................... 33

A.3.2 Second example.................................................................................................................................. 33

Annex B (informative) CI fuel correction formula working in North America ............................................ 35

B.1 General................................................................................................................................................. 35

B.2 Reference CI Fuel Specifications...................................................................................................... 35

B.3 Calculation of Fuel Correction Factor, CF ....................................................................................... 35

Bibliography..................................................................................................................................................... 37

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ISO/DIS 1585
Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies

(ISO member bodies). The work of preparing International Standards is normally carried out through ISO

technical committees. Each member body interested in a subject for which a technical committee has been

established has the right to be represented on that committee. International organizations, governmental and

non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the

International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.

International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.

The main task of technical committees is to prepare International Standards. Draft International Standards

adopted by the technical committees are circulated to the member bodies for voting. Publication as an

International Standard requires approval by at least 75 % of the member bodies casting a vote.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent

rights. ISO shall not be held responsible for identifying any or all such patent rights.

ISO 1585 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 5, Engine

tests.

This second/third/... edition cancels and replaces the first/second/... edition (), [clause(s) / subclause(s) /

table(s) / figure(s) / annex(es)] of which [has / have] been technically revised.

NOTE This international standard is also the basis for ISO 2534: 1974, Road vehicles – Engine test code – Gross

power, provides a similar test code for gross power.
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ISO/DIS 1585
Introduction

The users of this standard are informed that tests conducted outside of the Range of Authority (ROA) of the

Engine Control Module (ECM) are primarily made for the Conformity of Production (COP). The test and

correction factors used are agreed between parties.
vi © ISO 2006 – All rights reserved
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DRAFT INTERNATIONAL STANDARD ISO/DIS 1585
Road vehicles — Engine test code — Net power
1 Scope

This International Standard specifies a method for testing engines designed for automotive vehicles. It applies

to the evaluation of their performance with a view, in particular, to presenting curves of power and specific fuel

consumption at full load as a function of engine speed.
It applies only to net power assessment.

This International Standard concerns internal combustion engines used for propulsion of passenger cars and

other motor vehicles, excluding motorcycles, mopeds and agricultural tractors (see the note in the foreword),

normally travelling on roads and included in one of the following categories:

⎯ reciprocating internal combustion engines (spark-ignition or compression-ignition) but excluding free

piston engines;
⎯ rotary piston engines.

These engines may be naturally aspirated or pressure-charged either using a mechanical supercharger or

turbocharger.

NOTE The users of this standard are informed that tests made outside of the Range of Authority (ROA) of the Engine

Control Module) (ECM) are primarily made for the conformity of Production (COP) and the test and correction factors used

are agreed between parties.
2 Normative references

The following referenced documents are indispensable for the application of this document. For dated

references, only the edition cited applies. For undated references, the latest edition of the referenced

document (including any amendments) applies.
ISO 2710: 1978, Reciprocating internal combustion engines – Vocabulary.

ISO 3104: 1976, Petroleum products – Transparent and opaque liquids – Determination of kinematic viscosity

and calculation of dynamic viscosity.

ISO 3675: 1998, Crude petroleum and liquid petroleum products – Laboratory determination of density or

relative density – Hydrometer method.

ISO 5163: 1990, Motor and aviation-type fuels – Determination of knock characteristics – Motor method.

ISO 5164: 1990, Motor fuels – Determination of knock characteristics – Research method.

ISO 5165: 1992, Diesel fuels – Determination of ignition quality – Cetane method.

ISO 7967-1: 1987, Reciprocating internal combustion engines – Vocabulary of components and systems –

Part 1: Structure and external covers.
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ISO/DIS 1585

ISO 7967-2: 1987, Reciprocating internal combustion engines – Vocabulary of components and systems –

Part 2: Main running gear.

ISO 7967-3: 1987, Reciprocating internal combustion engines – Vocabulary of components and systems –

Valves, camshaft drive and actuating mechanisms.

ISO 7967-4: 1988, Reciprocating internal combustion engines – Vocabulary of components and systems –

Part 4: Pressure charging and air/exhaust gas ducting systems.

ISO 7967-5: 1992, Reciprocating internal combustion engines – Vocabulary of components and systems –

Part 5: Cooling systems.

ISO 7967-8: 1990, Reciprocating internal combustion engines – Vocabulary of components and systems –

Part 8: Starting systems.

ISO 11614: 1999, Reciprocating internal combustion compression-ignition engines - Apparatus for

measurement of the opacity and for determination of the light absorption coefficient of exhaust gas.

ASTM D 240, Standard test method for heat of combustion of liquid hydrocarbon fuels by bomb calorimeter.

ASTM D 3338, Standard test method for estimation of heat of combustion of aviation fuels.

3 Terms and definitions

For the purposes of this document, the terms and definitions given in ISO 2710, ISO 7967-1, ISO 7967-2, ISO

7967-3, ISO 7967-4, ISO 7967-5 and ISO 7967-8 and the following definitions apply.

3.1
engine parameter

any parameter considered by the engine manufacturer to influence the peak power and/or torque ratings or

curves, for example, the fuel quality, boost pressure, spark advance, etc.
3.2
net power

power obtained on a test bed at the end of the crankshaft or its equivalent at the corresponding engine

speed with the equipment and auxiliaries listed in table 1.
3.3
standard production equipment
any equipment provided by the manufacturer for a particular engine application.
4 Accuracy of measuring equipment and instruments
4.1 Torque

The dynamometer torque-measuring system shall have an accuracy within ± 1 % in the range of scale values

required for the test.
4.2 Engine speed (rotational frequency)

The engine speed (rotational frequency) measuring system shall have an accuracy of ± 0,5 %.

1) If the power measurement can only be carried out with a mounted gear-box, the losses in the gear-box should be

added to the measured power to give the engine power (see table 1, number 13).
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ISO/DIS 1585
4.3 Fuel flow
The fuel flow measuring system shall have an accuracy of ± 1 %.
4.4 Fuel temperature
The fuel temperature measuring system shall have an accuracy of ± 2 K.
4.5 Air temperature
The air temperature measuring system shall have an accuracy of ± 2 K.
4.6 Barometric pressure
The barometric pressure measuring system shall have an accuracy of ± 100 Pa
4.7 Back pressure in exhaust system

The system used to measure the back pressure in the exhaust system shall have an accuracy of ± 200 Pa.

The measurement shall be made subject to footnote a2 of table 1.
4.8 Depression in inlet system

The system used to measure the depression in the inlet system shall have an accuracy of ± 50 Pa. The

measurement shall be made subject to footnote a1 of table 1.
4.9 Absolute pressure in inlet duct

The system used to measure the absolute pressure in the inlet duct shall have an accuracy of ± 2 % of the

measured pressure.
2) 1 Pa = 1 N/m
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ISO/DIS 1585
Table 1 — Installation of equipment and auxiliaries during test
No Auxiliaries Fitted for net power test
1 Inlet system
Inlet manifold
Crankcase emission control system
Control devices for dual induction inlet manifold system
Air flow meter Yes, standard production equipment
Air inlet ductwork
Air filter
Inlet silencer
Speed-limiting device

2 Induction heating device of inlet manifold Yes, standard production equipment. If possible, to be

set in the most favourable position.
3 Exhaust system
Exhaust purifier
Exhaust manifold
Pressure-charging devices
Yes, standard production equipment
Connecting pipes
Silencer
Tail pipe
Exhaust brake
4 Yes, standard production equipment
Fuel supply pump
5 Fuel supply equipment
Carburation equipment (if fitted)
Carburettor
Electronic control system, air-flow meter, etc. (if fitted)
Equipment for gaseous fuel engines Yes, standard production equipment
Pressure reducer
Evaporator
Mixer
Fuel injection equipment [Spark-ignition and
compression-ignition (diesel)]
Prefilter
Filter
Pump
High-pressure pipe Yes, standard production equipment
Injector
Air inlet valve (if fitted)
Electronic control system, etc. (if fitted)
Governor/control system – automatic full-load stop
for the control depending on atmospheric conditions
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ISO/DIS 1585
No Auxiliaries Fitted for net power test
6 Liquid cooling equipment
Radiator
e f
Fan
Yes, standard production equipment
Fan cowl
Water pump
Thermostat
7 Air cooling
Cowl
e ,f
Fan or blower Yes, standard production equipment
Temperature regulating device
8 Electrical or electronic ignition equipment
Generator
Spark distribution system
Coil or coils
Yes, standard production equipment
Wiring
Spark-plugs
Electronic control system including knock
sensor/spark-retard system
9 Pressure-charging equipment (if fitted)
Compressor driven either directly by the engine, and/or
by the exhaust gases
Yes, standard production equipment
Boost control
e, f,
Charge-air-cooler
Coolant pump or fan (engine-driven)
Coolant flow control devices (if fitted)
10 Auxiliary test bed fan Yes, if necessary
11 Yes, standard production equipment
Anti-pollution devices
12 Lube oil pan Yes, standard production equipment
Lube oil level Yes, standard production fill
The fully equipped engine closed loop lubrication system
shall be fitted .The production oil pan is mandatory. Oil
fill shall be at the manufacturer's recommended full level
as marked on the oil indicator. Oil temperatures shall
reflect the in-service temperatures indicative of ambient
conditions.
13 Transmission Not required, nor recommended.
If fitted for the test, the correction of the engine power
and torque are permitted to account for the transmission
losses. If such a correction is performed, the supporting
test data for the correction values shall be supplied and
accepted by all parties involved
14 Auxiliaries
Power steering pump Recommended if all vehicles for the engine are
equipped with power steering, it is recommended that
the in-service fully operational pump should be fitted for
the test. The pump may be set for a minimum parasitic
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ISO/DIS 1585
loss.
Recommended if all vehicles for the engine are
Air Conditioning compressor
equipped with cabin air conditioning, it is recommended
that the in-service air conditioning compressor be fitted
for the test. The compressor clutch may be dis-
engaged."

1 Except in the case where there is a risk of the system having a noticeable influence upon engine power, an equivalent system may

be used. In this case, a check should be made to ascertain that inlet depression does not differ by more than 100 Pa from the limit

specified by the manufacturer for a clean air filter. Air inlet ductwork begins at the point where air enters from the atmosphere and ends

where the air enters the engine assembly at the throttle body, inlet manifold, or turbocharger, as appropriate. If part of this ductwork, the

air cleaner and tuning devices shall be fitted

2 Except in the case where there is a risk of the system having a noticeable influence upon engine power, an equivalent system may

be used. In this case, a check should be made to ascertain that the back-pressure in the engine exhaust system does not differ by more

than 1 000 Pa from that specified by the manufacturer.

If an exhaust brake is incorporated in the engine, the throttle valve shall be fixed fully open.

The fuel feed pressure may be adjusted, if necessary, to reproduce the inlet pump pressure conditions consistent with the particular

engine application (particularly where a “fuel return” system, e.g. to tank or filter, is used).

The air inlet valve is the control valve for the pneumatic governor of the injection pump. The governor of the fuel injection equipment

may contain other devices which may affect the amount of fuel injected.

The radiator, fan, fan cowl, water pump and thermostat shall be located on the test bed in the same relative positions that they will

occupy on the vehicle. The cooling liquid circulation shall be operated by the engine water pump only.

Cooling of the liquid may be produced either by the engine radiator or by an external circuit, provided that the pressure loss of this circuit

and the pressure at the pump inlet remain substantially the same as those of the engine cooling system. The radiator shutter, if

incorporated, shall be in the open position.

Where the fan, radiator and cowl system cannot conveniently be fitted to the engine, the power absorbed by the fan when separately

mounted in its correct position in relation to the radiator and cowl (if used), shall be determined at the speeds corresponding to the engine

speeds used for measurement of the engine power either by calculation from
...

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