ISO 19973-5:2015
(Main)Pneumatic fluid power — Assessment of component reliability by testing — Part 5: Non-return valves, shuttle valves, dual pressure valves (AND function), one-way adjustable flow control valves, quick-exhaust valves
Pneumatic fluid power — Assessment of component reliability by testing — Part 5: Non-return valves, shuttle valves, dual pressure valves (AND function), one-way adjustable flow control valves, quick-exhaust valves
ISO 19973-5:2015 provides test procedures for assessing the reliability of the following types of pneumatic valves: ? non-return (check) valves; ? pilot-operated non-return valves; ? shuttle valves; ? dual pressure valves (AND function); ? one-way adjustable flow control valves; ? quick-exhaust valves by testing and the methods of reporting the results of testing. General test conditions and the calculation method are provided in ISO 19973‑1. The methods specified in ISO 19973‑1 apply to the first failure, as obtained with the three-points moving average (3PMA) method, without repairs, but excluding outliers. The lifetime of these pneumatic valves is usually given as a number of cycles. Therefore, whenever the term "time" is used in this part of ISO 19973-5:2015, this variable is understood as a number of cycles. ISO 19973-5:2015 also specifies test equipment and threshold levels for tests to assess the reliability of these pneumatic valves.
Transmissions pneumatiques — Évaluation par essais de la fiabilité des composants — Partie 5: Clapets anti-retour, vannes sélecteur de circuit, distributeurs à deux pressions (fonction AND), limiteurs de débit réglable monodirectionnel, purge rapide
General Information
Standards Content (Sample)
INTERNATIONAL ISO
STANDARD 19973-5
First edition
2015-09-01
Pneumatic fluid power — Assessment
of component reliability by testing —
Part 5:
Non-return valves, shuttle valves, dual
pressure valves (AND function), one-
way adjustable flow control valves,
quick-exhaust valves
Transmissions pneumatiques — Évaluation par essais de la fiabilité
des composants —
Partie 5: Clapets anti-retour, vannes sélecteur de circuit, distributeurs
à deux pressions (fonction AND), limiteurs de débit réglable
monodirectionnel, purge rapide
Reference number
ISO 19973-5:2015(E)
©
ISO 2015
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ISO 19973-5:2015(E)
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ii © ISO 2015 – All rights reserved
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ISO 19973-5:2015(E)
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 Symbols and units . 2
5 Test equipment. 2
5.1 Basic test equipment . 2
5.2 Connecting piping and volumes . 5
6 Test conditions . 5
6.1 General test conditions . 5
6.2 Initial condition . 5
6.3 Cycling frequencies . 5
6.3.1 Non-return valves and one-way adjustable flow control valves . 5
6.3.2 Pilot-operated non-return valves . 6
6.3.3 Quick-exhaust valves . 7
6.3.4 Shuttle valves and dual pressure valves (AND function) . 8
7 Test procedure .10
7.1 Timing of checks and measurements .10
7.2 Type and scope of checks and measurements .10
7.2.1 Functional check .10
7.2.2 Measurement of leakage .10
7.2.3 Measurement of shifting pressures .11
7.3 Recording of test data .11
8 Failure criteria and threshold levels .12
8.1 General .12
8.2 Functional failure .12
8.3 Failure due to leakage .12
8.4 Failure due to shifting pressures .12
8.5 Customised agreements .12
9 Data analysis .12
10 Test report .13
11 Identification statement (reference to this part of ISO 19973).13
Annex A (informative) Test data sheet .14
Bibliography .18
© ISO 2015 – All rights reserved iii
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ISO 19973-5:2015(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the meaning of ISO specific terms and expressions related to conformity
assessment, as well as information about ISO’s adherence to the WTO principles in the Technical
Barriers to Trade (TBT) see the following URL: Foreword - Supplementary information
The committee responsible for this document is ISO/TC 131, Fluid power systems.
ISO 19973 consists of the following parts, under the general title Pneumatic fluid power — Assessment of
component reliability by testing:
— Part 1: General procedures
— Part 2: Directional control valves
— Part 3: Cylinders with piston rod
— Part 4: Pressure regulators
— Part 5: Non-return valves, shuttle valves, dual pressure valves (AND function), one-way adjustable flow
control valves, quick-exhaust valves
iv © ISO 2015 – All rights reserved
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ISO 19973-5:2015(E)
Introduction
In pneumatic fluid power systems, power is transmitted and controlled through a gas under pressure
within a circuit. Pneumatic fluid power systems are composed of components and are an integral part
of various types of machines and equipment. Efficient and economical production requires highly
reliable machines and equipment. This part of ISO 19973 is intended to provide requirements and test
conditions that permit the assessment of the inherent reliability of pneumatic non-return valves, shuttle
valves, dual pressure valves (AND function), one-way flow control valves, quick-exhaust valves.
It is necessary that machine producers know the reliability of the components that make up their
machine’s pneumatic fluid power system. Knowing the reliability characteristic of the component, the
producers can model the system and make decisions on service intervals, spare parts inventory and
areas for future improvements.
There are three primary levels in the determination of component reliability:
a) preliminary design analysis: finite element analysis (FEA), failure mode and effect
analysis (FMEA);
b) laboratory testing and reliability modelling: physics of failure, reliability prediction, pre-produc-
tion evaluation;
c) collection of field data: maintenance reports, warranty analysis.
Each level has its application during the life of a component. A preliminary design analysis is useful
to identify possible failure modes and eliminate them or reduce their effect on reliability. When
prototypes are available, in-house laboratory reliability tests are run and initial reliability can be
determined. Reliability testing is often continued into the initial production run and throughout the
production lifetime as a continuing evaluation of the component. Collection of field data are possible
when products are operating and data on their failures are available.
© ISO 2015 – All rights reserved v
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INTERNATIONAL STANDARD ISO 19973-5:2015(E)
Pneumatic fluid power — Assessment of component
reliability by testing —
Part 5:
Non-return valves, shuttle valves, dual pressure valves
(AND function), one-way adjustable flow control valves,
quick-exhaust valves
1 Scope
This part of ISO 19973 provides test procedures for assessing the reliability of the following types of
pneumatic valves:
— non-return (check) valves;
— pilot-operated non-return valves;
— shuttle valves;
— dual pressure valves (AND function);
— one-way adjustable flow control valves;
— quick-exhaust valves
by testing and the methods of reporting the results of testing. General test conditions and the calculation
method are provided in ISO 19973-1. The methods specified in ISO 19973-1 apply to the first failure, as
obtained with the three-points moving average (3PMA) method, without repairs, but excluding outliers.
The lifetime of these pneumatic valves is usually given as a number of cycles. Therefore, whenever the
term “time” is used in this part of ISO 19973, this variable is understood as a number of cycles.
This part of ISO 19973 also specifies test equipment and threshold levels for tests to assess the
reliability of these pneumatic valves.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
ISO 1219-1, Fluid power systems and components — Graphical symbols and circuit diagrams — Part 1:
Graphical symbols for conventional use and data-processing applications
ISO 5598, Fluid power systems and components — Vocabulary
ISO 8778, Pneumatic fluid power — Standard reference atmosphere
ISO 11727, Pneumatic fluid power — Identification of ports and control mechanisms of control valves and
other components
ISO 19973-1, Pneumatic fluid power — Assessment of component reliability by testing — Part 1:
General procedures
© ISO 2015 – All rights reserved 1
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ISO 19973-5:2015(E)
ISO 80000-1, Quantities and units — Part 1: General
IEC 60050-191, International Electrotechnical Vocabulary, chapter 191: Dependability and quality of service
3 Terms and definitions
For the purposes of this do
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