ISO 18132-3:2011
(Main)Refrigerated hydrocarbon and non-petroleum based liquefied gaseous fuels — General requirements for automatic tank gauges — Part 3: Automatic tank gauges for liquefied petroleum and chemical gases on board marine carriers and floating storage
Refrigerated hydrocarbon and non-petroleum based liquefied gaseous fuels — General requirements for automatic tank gauges — Part 3: Automatic tank gauges for liquefied petroleum and chemical gases on board marine carriers and floating storage
ISO 18132-3:2011 establishes general principles for the accuracy, installation, calibration and verification of automatic tank gauges (ATGs) used for custody transfer measurement of liquefied petroleum and chemical gases on board a gas carrier or floating storage. ISO 18132-3:2011 also describes the technical requirements for data collection, transmission and reception. Specific technical requirements for various automatic tank gauges and accuracy limitations are given in the annexes.
Hydrocarbures réfrigérés et combustibles gazeux liquéfiés à base non pétrolière — Exigences générales pour jauges de réservoir automatiques — Partie 3: Jauges de réservoir automatiques pour pétrole liquéfié et gaz chimiques à bord des transporteurs de cargaison en mer et des stocks flottants
General Information
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Standards Content (Sample)
INTERNATIONAL ISO
STANDARD 18132-3
First edition
2011-08-01
Refrigerated hydrocarbon and non-
petroleum based liquefied gaseous
fuels — General requirements for
automatic tank gauges —
Part 3:
Automatic tank gauges for liquefied
petroleum and chemical gases on board
marine carriers and floating storage
Hydrocarbures réfrigérés et combustibles gazeux liquéfiés à base
non pétrolière — Exigences générales pour jauges de réservoir
automatiques —
Partie 3: Jauges de réservoir automatiques pour pétrole liquéfié et
gaz chimiques à bord des transporteurs de cargaison en mer et des
stocks flottants
Reference number
ISO 18132-3:2011(E)
©
ISO 2011
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ISO 18132-3:2011(E)
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ii © ISO 2011 – All rights reserved
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ISO 18132-3:2011(E)
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Terms, definitions and abbreviated terms . 1
2.1 Terms and definitions . 1
2.2 Abbreviated terms . 2
3 General safety precautions . 3
3.1 Compliance with safety regulations, standards, and classification rules . 3
3.2 Equipment precautions . 3
4 Design requirements . 4
4.1 General . 4
4.2 Provisions for routine maintenance and verification . 4
4.3 Provision against sudden malfunctions . 4
4.4 Dynamic response . 4
4.5 Minimum measurable level . 4
4.6 Data filtering and averaging . 4
4.7 Compensation for variation of cargo temperatures and/or composition . 5
4.8 Sealing, security and unsealing . 5
4.9 Redundancy . 5
4.10 Data communication . 5
5 Installation . 6
5.1 General . 6
5.2 Location of installation . 6
5.3 Interference of ATGs in a cargo tank . 6
6 Accuracy . 6
6.1 General . 6
6.2 Calibration reference . 6
6.3 Accuracy requirement . 6
6.4 Readout resolution . 7
7 Recertification of ATGs . 7
7.1 General . 7
7.2 Method of periodic certification . 7
7.3 Maximum permissible error . 7
7.4 Frequency of subsequent calibration and recertification . 7
8 ATG calibration records . 7
Annex A (normative) Calibration and verification of various ATGs in common use . 8
Annex B (normative) Calibration and verification of radar-type ATG .10
Annex C (normative) Calibration and verification of magnetic-type ATG .13
Annex D (normative) Calibration and verification of float-type ATG .16
Annex E (normative) Calibration and verification of hydrostatic-type ATG .19
Annex F (informative) Accuracy limitations of level measurement of LPG and chemical gases .23
Annex G (informative) Uncertainty associated with accuracy test of float-type ATG .24
Bibliography .25
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ISO 18132-3:2011(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International
Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 18132-3 was prepared by Technical Committee ISO/TC 28, Petroleum products and lubricants, Subcommittee
SC 5, Measurement of refrigerated hydrocarbon and non-petroleum based liquefied gaseous fuels.
This first edition of ISO 18132-3, together with ISO 18132-1:2011, cancels and replaces ISO 18132-1:2006,
which has been technically revised.
ISO 18132 consists of the following parts, under the general title Refrigerated hydrocarbon and non-petroleum
based liquefied gaseous fuels — General requirements for automatic tank gauges:
— Part 1: Automatic tank gauges for liquefied natural gas on board marine carriers and floating storage
— Part 2: Gauges in refrigerated-type shore tanks
— Part 3: Automatic tank gauges for liquefied petroleum and chemical gases on board marine carriers and
floating storage
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ISO 18132-3:2011(E)
Introduction
Large quantities of liquefied petroleum and chemical gases are transported by marine carriers and traded by
static measurement of the cargo on board by automatic tank measurement. The automatic tank measurement
by a custody transfer measurement system (CTMS) involves determination of liquid/vapour interface, i.e. liquid
level, temperatures of liquid and vapour, and vapour pressure. The volumetric quantity of the liquid and gas is
given by the tank capacity table, on the basis of which the delivered quantity in terms of mass is calculated.
To ensure accurate quantitative determination of liquefied petroleum and chemical gases, custody transfer
measurement usually takes place on board the gas carrier and floating storage, not at the shore tanks. Liquid
level expressed in innage or ullage is one of the important measurement parameters needed to accurately
determine the cargo on board.
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INTERNATIONAL STANDARD ISO 18132-3:2011(E)
Refrigerated hydrocarbon and non-petroleum based liquefied
gaseous fuels — General requirements for automatic tank
gauges —
Part 3:
Automatic tank gauges for liquefied petroleum and chemical
gases on board marine carriers and floating storage
1 Scope
This part of ISO 18132 establishes general principles for the accuracy, installation, calibration and verification
of automatic tank gauges (ATGs) used for custody transfer measurement of liquefied petroleum and chemical
gases on board a gas carrier or floating storage.
The part of ISO 18132 also describes the technical requirements for data collection, transmission and reception.
Specific technical requirements for various automatic tank gauges and accuracy limitations are given in the annexes.
2 Terms, definitions and abbreviated terms
For the purposes of this document, the following terms, definitions and abbreviated terms apply.
2.1 Terms and definitions
2.1.1
automatic tank gauge
ATG
instrument that continuously measures liquid height (dip or ullage) in storage tanks
NOTE 1 An automatic tank gauge usually includes a level sensor, a gauge head and associated mounting hardware,
and in some cases local display.
NOTE 2 Automatic tank gauges are also known as automatic level gauges (ALGs).
2.1.2
automatic tank gauging system
ATG system
system that includes ATGs at the cargo tanks and control/display unit that processes and displays output signals
from the ATG along with any other parameters required to determine the liquid level, i.e. liquid/vapour interface
NOTE The ATG system can also compute the volume of LNG in tanks, using the values of cargo tank temperature
and pressure, draft, and tank capacity table.
2.1.3
custody transfer measurement system
CTMS
system that processes inputs from an ATG system, thermometers, pressure gauges, etc., and provides custody
transfer measurement information on board, generating documents with regard to custody transfer of LNG
NOTE The ATG system can be incorporated as part of a CTMS.
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ISO 18132-3:2011(E)
2.1.4
float-type ATG
ATG that uses a float to detect the liquid level
NOTE The float is guided by a tape or wire that is connected to a drum or a ratchet in the gauge head, where the level
measured is displayed locally and/or remotely. See Annex D for more descriptions.
2.1.5
hydrostatic-type ATG
hydrostatic tank gauge
HTG
ATG that determines liquid level based on the differential of pressures measured by the pressure sensors
vertically installed in a cargo tank with temperature sensors
NOTE See Annex E for further descriptions.
2.1.6
intrinsic error
inherent error
error of an ATG when it is tested against a reference standard under controlled conditions as specified by
the manufacturer
2.1.7
magnetic-type ATG
ATG that measures the liquid level by magnetic reed switches with a float sensor including magnets, or by
magneto-strictive principle
NOTE See Annex C for further descriptions.
2.1.8
radar-type ATG
microwave-type ATG
ATG that utilizes an antenna to transmit electromagnetic continuous waves toward the liquid in a tank, and to
receive electromagnetic waves which are reflected at the surface of the liquid
NOTE See Annex B for further descriptions.
2.2 Abbreviated terms
ATG automatic tank gauge
CTMS custody transfer measurement system
EMC electromagnetic compatibility
FPSO floating production, storage and offloading
FSO floating storage and offloading
HTG hydrostatic-type ATG
IACS international association of classification societies
LNG liquefied natural gas
LPG liquefied petroleum gas
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ISO 18132-3:2011(E)
3 General safety precautions
3.1 Compliance with safety regulations, standards, and classification rules
This part of ISO 18132 may involve hazardous materials, operations, and equipment. This part of ISO 18132
does not purport to supersede any safety or operating practices recommended by applicable regulatory
agencies and organizations. It is the responsibility of the user of this part of ISO 18132 to establish appropriate
health and safety practices and determine the applicability of regulatory limitations prior to use.
3.2 Equipment precautions
3.2.1 General
All electric components of an ATG for use in electrically classified areas shall meet the electrical area
classification (see IEC 60079-0). They shall conform to applicable sections of the national and/or international
electrical safety standards. All ATGs shall be maintained in safe operating condition and manufacturers’
maintenance instructions should be complied with.
3.2.2 Mechanical rigidity
All ATGs shall be capable of withstanding the pressure, temperature, operating, and environmental conditions
likely to be encountered in the service.
Where an ATG is installed near a submerged pump or the end of a loading/unloading line in a cargo tank,
appropriate measures shall be applied to prevent the ATG from being affected by the vortex or vaporization (i.e.
boiling) of cargo caused by the cargo loading or cargo unloading operations.
3.2.3 Gastight design
ATGs shall be designed such that the tank penetration for the ATG is of gastight construction in order to
minimize the escape of vapour from the cargo tank. The gauge head or transmitter located on the deck shall
be so constructed as to minimize leakage of vapour from the tank.
3.2.4 Compatibility with cargo
All parts of the ATG in contact with liquefied petroleum and chemical gases or their vapour shall be chemically
compatible with the product, to avoid both product contamination and corrosion of the ATG.
3.2.5 Tolerance against low temperatures
ATGs shall be designed to withstand the low-temperature thermal contraction of their components and of the
tanks. Additionally, level measurement errors caused by such thermal contraction shall be compensated for in
an appropriate manner.
3.2.6 Type approval
The design and installation of ATGs shall be subject to type approval. Type approval is normally issued after an
ATG has been subjected to a specific series of tests.
NOTE Type approval is normally performed by a national measurement organization or class society for environmental
considerations (see IACS Unified Requirements E 10).
3.2.7 Use of an ATG in custody transfer service
ATGs, including those which use measurement technologies not listed in this part of ISO 18132, are considered
acceptable for use in the custody transfer service of liquefied petroleum and chemical gases if they are judged
to be compatible with those ATGs in this part of ISO 18132 by the parties to the sales contract of liquefied
gases, and approval by national regulations.
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ISO 18132-3:2011(E)
4 Design requirements
4.1 General
The following design requirements apply to all types of ATGs on LPG carriers, FPSOs and FSOs. These
requirements, which may be in addition to the technical specifications by the ATG manufacturer, should be met
where they are applicable.
ATGs, except that of float-type, are normally connected to a computer system designed for processing their
output signal, and displaying the level, as well as temperature and other parameters, thus forming a part of an
ATG system. Complete design requirements for the ATG system are not specified in this part of ISO 18132.
4.2 Provisions for routine maintenance and verification
All ATGs shall be capable of withstanding vapour from cargo tanks, and allow routine maintenance to be
performed without compromising the integrity of the tank. This includes means of verification whereby the ATG
accuracy can be checked at high and low tank levels with the tank in service.
ATG shall be equipped with a provision which enables verification of proper functioning of the ATGs at the time
of each custody transfer.
4.3 Provision against sudden malfunctions
ATGs shall be designed to minimize the frequency and severity of any malfunction and shall be provided
with self-diagnostic features. Electronics essential for the proper functioning of the system should ideally be
accessible from the deck and be serviceable with tanks in operation.
4.4 Dynamic response
ATGs shall have sufficient dynamic response to track the liquid level during maximum tank filling or emptying
rates. Float-type ATGs are often installed in a pipe to protect them from surge of liquefied gas in a cargo tank.
To ensure equalization of the tank level and that in the pipe, the bottom and top of the pipe shall be open and
equipped with sufficient perforations throughout the length.
4.5 Minimum measurable level
Because liquefied gas carriers often retain a tank heel after a discharge, the ATG shall be able to measure
levels as near to the bottom of the tank as possible.
4.6 Data filtering and averaging
The ATG system shall be designed to automatically scan, average/filter and display the level in each cargo tank.
A common practice is to use five consecutive readings to compute an averaged liquid level used to consult tank
capacity tables for liquid volumes.
Internal filtering algorithms shall be provided in ATG systems to reduce the impact of interferences and also applied
to readouts to enable level readings to be averaged over a set number of readings or a defined period of time. Such
filters may result in a significant delay, potentially of several minutes, before a reading may be observed.
Filtering and automatic averaging features are recommended because a stable reading may not be available
due to the vessel motion and the boiling effect of the cargo. If an automatic averaging feature is not available,
multiple consecutive ATG readings corresponding to the high and low level of the wave of the cargo liquid
surface shall be taken and the reading averaged for reporting.
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ISO 18132-3:2011(E)
4.7 Compensation for variation of cargo temperatures and/or composition
To ensure accurate measuring results, the liquid level obtained by an ATG shall be compensated for any effect of
changes in temperature, pressure or cargo properties of the respective cargo components. The compensation
is either carried out by the electronics in the ATG system or manually.
In particular, the ATG system shall be designed to compensate for measuring errors caused by thermal
contraction/expansion of material used in the ATGs within the measurement function or by other equivalent
means, and/or their installation, such as still pipe, supporting wave guides, float tapes or wires. Correction shall
also be made for the thermal effects of the tank design/material.
The measurement of pressure and temperature of the vapour in the tank, liquid temperature, or any other
relevant parameter should be time correlated with the tank level measurement. The tank liquid temperature
should be representative of the liquid contents.
4.8 Sealing, security and unsealing
The ATG or ATG system shall provide means to prevent unauthorized adjustment or tampering. Specifically, an
ATG or ATG system used in fiscal or custody transfer application shall provide security to allow sealing of the
calibration adjustment. The security may include a physical seal and/or software password(s). Once the ATG
or ATG system has been sealed, it shall not be unsealed until the next scheduled inspection.
Should unsealing become necessary for some unavoidable reason, the inspection organization shall be
informed of such action prior to unsealing.
4.9 Redundancy
Usually, liquefied petroleum and chemical gas carriers are equipped with one ATG per tank. However, if a tank
is divided athwart into two compartments, i.e. port and starboard, ATG in one of the compartments may act as
the secondary ATG for the other compartment by opening the valve at the centre bulkhead so as to equalize
the liquid levels of both compartments.
Where there are two ATGs in a tank, one of them shall be designated as the primary ATG and the other as the
secondary ATG. In such a case:
a) failure of the primary ATG shall not affect the secondary ATG, or vice versa;
b) the secondary ATG shall always be in operation, which provides the secondary ATG for comparison to the
primary ATG and a means to monitor the primary ATG for malfunction.
NOTE It is recognized that this procedure cannot verify the accuracy of an ATG to ensure it meets the maximum
permissible error set forth in this part of ISO 18132. However, crosschecking and tracking the history provide an indication
of the performance of the ATGs on the vessel.
4.10 Data communication
The ATG system shall be designed and installed such that its data transmission device and control/display unit:
a) does not compromise the accuracy of the measurement; where there is a local display, this criterion is
defined as follows:
1) for digital signal transmission, there shall be no difference between the local and remote reading;
2) for analogue signal transmission, the difference between the local reading and remote reading shall agree
within 3 mm (the local and remote readout may differ because of data transmission and/or data processing);
b) does not compromise the resolution of the measurement output signal from the level sensor;
c) provides proper security and protection of the measured data to ensure its integrity;
d) provides adequate speed to meet the update time required for the receiving unit/readout.
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ISO 18132-3:2011(E)
5 Installation
5.1 General
All ATGs shall be installed in accordance with the manufacturer’s instructions and marine classification society
requirements.
5.2 Location of installation
Installation of ATGs shall have provisions to protect the ATGs and tank from physical damage.
5.3 Interference of ATGs in a cargo tank
Where there are two ATGs in a cargo tank, they shall not result in interference between the ATGs. This is in
addition to the electromagnetic interference described in 3.2.5. Further, cargo tank structural design and other
electrical devices within the cargo tank shall not interfere with the ATG measurement.
6 Accuracy
6.1 General
The accuracy of level measurement by an ATG is affected by the inherent (intrinsic) error of the ATG, the error
due to installation (e.g. stability, location), the effect of changes in operating conditions, and vessel motion.
Accuracy is also subject to the uncertainty associated with manual measurement during calibration.
6.2 Calibration reference
6.2.1 General
The calibration reference shall be traceable to a national metrology institute. The uncertainty of the certified
reference should not exceed the tolerance described below, with the calibration correction applied.
6.2.2 Uncertainty of reference standard at factory acceptance test
For testing of the ATG prior to installation on board the vessel, the uncertainty of the reference standard shall
be ±1 mm or better, with correction applied.
6.2.3 Uncertainty of reference standard at site acceptance test
For testing of the ATG after installation on board the vessel but prior to placing the tank in service, the
uncertainty of the reference standard shall be 0,002 % of the ATG span, or 1 mm, whichever is larger, with
correction applied.
6.3 Accuracy requirement
The accuracy of an ATG shall be as follows:
a) intrinsic error (intrinsic accuracy) of the ATG tested prior to installation and in a controlled test environment
shall be within ±5 mm;
b) ATG accuracy after installation by the shipyard but prior to placing the tank in service shall be within ±10 mm.
NOTE See A.4 for the uncertainty of the calibration reference used.
For ATGs in inventory applications, with the agreement of all parties, intrinsic errors may exceed these errors.
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ISO 18132-3:2011(E)
6.4 Readout resolution
The ATG readout shall provide a minimum display resolution of:
a) 1 mm or better in calibration/verification mode, and
b) 1 mm during normal operation.
7 Recertification of ATGs
7.1 General
ATGs used in custody transfer shall be periodically recertified. This process normally involves verifying
accuracy of the ATG, and if found to be needed, resetting/adjusting the ATGs against a calibration reference.
Adjustment (calibration) should normally be made by an authorized service engineer with results certified by a
qualified third party.
Where there are primary and secondary ATGs in the cargo tanks, comparison of these ATGs during operations,
and comparison of an ATG against a fixed reference point at the tank, are considered an ATG verification.
These two methods are not considered an ATG calibration as defined in this part of ISO 18132. An ATG should
not be adjusted simply due to an observation of a large difference between the primary and secondary ATG
during a custody transfer transaction.
Periodic recertification of ATGs in custody transfer application is normally required by local regulations and/or
the parties to the gas sales contract.
7.2 Method of periodic certification
The method and procedure for the periodic calibration may vary depending on the technology of the ATG. The
method may be subject to national regulations or International Standards, inspector certification requirements,
and sales and purchase agreements.
7.3 Maximum permissible error
The maximum permissible error of the ATG and the uncertainty of the reference standard shall be the same as
those described in 6.3 b) and 6.2.3 respectively.
7.4 Frequency of subsequent calibration and recertification
The frequency of subsequent calibration and recertification is sometimes agreed among the parties to the gas
sales contract, and may be subject to national or local regulations and International Standards. Recertification
is typically scheduled to coincide with classification society inspections. The frequency should also take into
consideration recommendations by the ATG manufacturer.
8 ATG calibration records
All ATG calibration records shall be documented. Calibration and certification records shall be available for
inspection by parties involved in custody transfer. All adjustments to the ATGs shall be documented in a
re-calibration cer
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