oSIST prEN 12975-1:2011
(Main)Thermal solar systems and components - Solar collectors - Part 1: General requirements
Thermal solar systems and components - Solar collectors - Part 1: General requirements
This European Standard specifies requirements on durability (including mechanical strength), reliability and safety for liquid heating solar collectors. It also includes provisions for evaluation of conformity to these requirements.
It is not applicable to those collectors in which the thermal storage unit is an integral part of the collector to such an extend, that the collection process cannot be separated from the storage process for the purpose of making measurements of these two processes. It is not applicable to tracking concentrating solar collectors.
Collectors that are custom – built (built in, roof integrated collectors that do not comprise factory made modules and are assembled directly on the place of installation) cannot be tested in their actual form for durability, reliability and thermal performance according to this standard. Instead, a module with the same structure as the ready collector is tested. The module gross area in the case of custom built collectors should be at least 2m2.The test is valid only for larger collectors, than the tested module.
For collectors the national and European Guidelines for Structural Planning and overhead glazing are not valid. Therefore this standard should be applied for the design of the static of the collector.
Thermische Solaranlagen und ihre Bauteile - Kollektoren - Teil 1: Allgemeine Anforderungen
Diese Europäische Norm legt für Flüssigkeitskollektoren Anforderungen hinsichtlich der Dauerhaftigkeit (ein-schließlich der mechanischen Festigkeit), der Zuverlässigkeit und Sicherheit fest. Sie enthält auch Vorgaben, um die Konformität mit diesen Anforderungen zu bewerten.
Die vorliegende Norm ist nicht auf Kollektoren anwendbar, bei denen der Wärmespeicher in einem solchen Maße in den Kollektor integriert ist, dass bei der Durchführung von Messungen der Prozess im Kollektor vom Prozess der Wärmespeicherung nicht getrennt werden kann.
Die vorliegende Norm gilt für thermoelektrische Hybridkollektoren, sogenannte PVT-Kollektoren; sie behandelt jedoch nicht die elektrische Sicherheit oder andere auf den PV-Teil dieser Kollektoren bezogene spezifische Eigenschaften. Kundenspezifische Kollektoren (in der Dacheindeckung integrierte Kollektoren, die keine industriell hergestellten Module enthalten und direkt am Einsatzort zusammengestellt werden) können in ihrer ursprüng¬lichen Form in Bezug auf Dauerhaftigkeit, Zuverlässigkeit und Wärmeleistung nicht nach dieser Norm geprüft werden. An ihrer Stelle wird ein Modul geprüft werden, das die gleiche Bauweise wie der fertig mon-tierte Kollektor aufweist. Die Bruttofläche des Moduls sollte mindestens 2 m2 betragen. Die Prüfung gilt aus-schlie߬lich für Kollektoren, die größer sind als das geprüfte Modul.
Für Kollektoren gelten nicht die nationalen und europäischen Richtlinien zur Bauplanung und Decken-verglasung. Deshalb sollte die vorliegende Norm zur Bemessung der Kollektorstatik angewendet werden.
Installations solaires thermiques et leurs composants - Capteurs solaires - Partie 1: Exigences générales
La présente Norme européenne spécifie les exigences de performances des capteurs thermiques solaires à circulation de fluide relatives à la résistance mécanique aux charges climatiques, à la sécurité incendie, à la perméabilité à l'eau, au dégagement de substances dangereuses, à la sécurité électrique, à la pression de fonctionnement, au niveau acoustique, à la production thermique et au rendement du capteur. Les fluides inclus sont des fluides antigel, des pétroles thermiques, de l’air et de l’eau non prévu pour la consommation humaine. L’utilisation prévue des capteurs thermiques solaires est de réchauffer un fluide de travail. La présente Norme européenne donne également des dispositions pour l'évaluation de la conformité à ces exigences.
La présente Norme européenne traite uniquement aux capteurs thermiques solaires constitués de ses composants : c’est-à-dire, l’absorbeur, le bâti, l’isolation et le vitrage ; il ne traite pas des fluides.
Elle s’applique aux capteurs thermiques solaires vitrés et non vitrés, aux capteurs thermiques plan, aux capteurs à tube sous vide, aux capteurs thermiques à concentration, aux capteurs thermiques solaires traquant et aux capteurs hybrides thermiques-photovoltaïques (appelés capteurs thermiques PVT).
Elle ne s'applique pas aux capteurs thermiques dont le dispositif de stockage thermique fait partie intégrante dans la mesure où les opérations de production de chaleur et de stockage de l'énergie ne peuvent pas être séparées en vue d'effectuer des mesures nécessaires.
Toplotni sončni sistemi in sestavni deli - Sprejemniki sončne energije - 1. del: Splošne zahteve
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
oSIST prEN 12975-1:2011
01-november-2011
7RSORWQLVRQþQLVLVWHPLLQVHVWDYQLGHOL6SUHMHPQLNLVRQþQHHQHUJLMHGHO
6SORãQH]DKWHYH
Thermal solar systems and components - Solar collectors - Part 1: General requirements
Thermische Solaranlagen und ihre Bauteile - Kollektoren - Teil 1: Allgemeine
Anforderungen
Installations solaires thermiques et leurs composants - Capteurs solaires - Partie 1:
Exigences générales
Ta slovenski standard je istoveten z: prEN 12975-1
ICS:
27.160 6RQþQDHQHUJLMD Solar energy engineering
oSIST prEN 12975-1:2011 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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oSIST prEN 12975-1:2011
EUROPEAN STANDARD
DRAFT
prEN 12975-1 rev
NORME EUROPÉENNE
EUROPÄISCHE NORM
July 2011
ICS 27.160 Will supersede EN 12975-1:2006+A1:2010
English Version
Thermal solar systems and componentsThermal solar systems
and components - Solar collectors - Part 1: General
requirementsGeneral Requirements
Thermische Solaranlagen und ihre Bauteile - Kollektoren -
Teil 1: Allgemeine Anforderungen
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 312.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2011 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 12975-1 rev:2011: E
worldwide for CEN national Members.
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Contents Page
Foreword .4
Introduction .5
1 Scope .6
2 Normative references .6
3 Terms and definitions .6
4 Symbols and units .7
5 Durability and reliability .7
5.1 Materials and design .7
5.2 Required tests .7
5.3 Pass criteria .9
5.3.1 General .9
5.3.2 Internal pressure test for fluid channels . 10
5.3.3 High temperature resistance . 10
5.3.4 Exposure . 10
5.3.5 External thermal shock . 10
5.3.6 Internal thermal shock . 10
5.3.7 Rain penetration. 10
5.3.8 Mechanical load test . 11
5.3.9 Thermal performance . 11
5.3.10 Freeze resistance test . 11
5.4 Procedure . 11
5.5 Fire characteristic . 11
5.5.1 Reaction to fire . 11
5.5.2 External fire performance . 11
5.6 Weather tightness (in roof and in façade collectors only) . 11
6 Evaluation of conformity . 11
6.1 General . 11
6.2 Initial Type Testing – Type Testing . 12
6.2.1 General . 12
6.2.2 Test samples, testing and compliance criteria . 12
6.2.3 Test reports . 13
6.3 Factory production control (FPC) . 13
6.3.1 General . 13
6.3.2 Requirements . 13
6.3.3 Product specific requirements . 16
6.3.4 One-off products, pre-production products (e.g. prototypes) and products produced in
very low quantity. 17
7 Safety . 17
8 Collector identification . 18
8.1 Drawings and data sheet . 18
8.2 Labelling . 18
8.3 Installer instruction manual . 18
Annex B (informative) Description of solar collectors materials and manufacture . 20
B.1 General . 20
B.2 Absorbers . 20
B.3 Transparent covers. 21
B.4 Insulation materials . 21
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B.5 Reflectors . 21
B.6 Diffusion barriers . 22
Annex C (informative) Environmental protection . 23
C.1 Heat transfer fluid . 23
C.2 Insulation materials . 23
C.3 Recycling of the collector materials . 23
ANNEX D (informative) Tests to be repeated in collector design modifications . 24
Annex ZA (informative) Relationship between this European Standard and the Essential Requirements
of EU Directive 89/106/EEC . 25
ZA.1 Scope and relevant characteristics . 25
ZA.2 Procedure for attestation of conformity of solar collectors . 26
ZA.2.1 System of attestation of conformity . 26
ZA.2.2 EC Certificate and Declaration of conformity . 27
ZA.3 CE marking and labelling. 28
Bibliography . 30
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Foreword
This document (prEN 12975-1:2011) has been prepared by Technical Committee CEN/TC 312 “Thermal solar
systems and components”, the secretariat of which is held by ELOT.
This document is currently submitted to the CEN Enquiry.
This document will supersede EN 12975-1:2006+A1:2010.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document.
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Introduction
In respect of potential adverse effects on the quality of water intended for human consumption, caused by the
product covered by this standard, it is pointed out that:
a) This standard provides no information as to whether the product may be used without restriction
in any of the Member States of the EU or EFTA;
b) It should be noted that, while awaiting the adoption of verifiable European criteria, existing
national regulations concerning the use and/or the characteristics of this product remain in force.
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1 Scope
This European Standard specifies requirements on durability (including mechanical strength), reliability and
safety for fluid heating solar collectors. It also includes provisions for evaluation of conformity to these
requirements.
It is not applicable to those collectors, in which the thermal storage unit is an integral part of the collector to
such an extent, that the collection process cannot be separated from the storage process for the purpose of
making measurements of these two processes.
It is also applicable to thermal-electrical hybrid collectors, so called PVT collectors; however it does not cover
electrical safety or other specific properties related to the PV part of these collectors.Collectors that are
custom-built (built in, roof integrated collectors that do not comprise factory made modules and are assembled
directly on the place of installation) cannot be tested in their actual form for durability, reliability and thermal
performance according to this standard. Instead, a module with the same structure as the ready collector is
2
tested. The module gross area in the case of custom built collectors should be at least 2 m . The test is valid
only for larger collectors, than the tested module.
For collectors the national and European Guidelines for Structural Planning and overhead glazing are not valid.
Therefore this standard should be applied for the design of the static of the collector.
2 Normative references
The following referenced documents are indispensable for the application of this European Standard. For
dated references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
Solar energy – Vocabulary (ISO 9488:1999)
EN ISO 9488
Thermal solar systems and components – Solar collectors – Part 2:
EN 12975-2,
Test methods
EN 13501-1 Fire classification of construction products and building elements —
Part 1: Classification using test data from reaction to fire tests
EN 13501-5 Fire classification of construction products and building elements —
Part 5: Classification using test data from external fire exposure to roof
tests
EN 1027 Windows and doors. Water tightness. Test method
3 Terms and definitions
For the purposes of this European Standard, the terms and definitions given in EN ISO 9488
and EN 12975-2 apply.
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4 Symbols and units
For the purposes of this European Standard, the symbols and units given in EN ISO 9488 and
EN 12975-2:2006 apply.
5 Durability and reliability
5.1 Materials and design
Information about the materials and manufacture of solar collectors, including the materials they are
manufactured of and their resistance to all influences which they might meet in service, retaining their
operational ability are given in Annex A.
5.2 Required tests
The collector shall be subjected to the following series of tests:
a) Internal pressure for fluid channels (see 5.2 of EN 12975-2:2006);
b) High temperature resistance (see 5.4 of EN 12975-2:2006);
c) Exposure (see 5.5 of EN 12975-2:2006);
d) External thermal shock. May be combined with the high temperature resistance or exposure test (see
5.6 of EN 12975-2:2006);
e) Internal thermal shock. May be combined with the high temperature resistance or exposure test (see
5.7 of EN 12975-2:2006);
f) Rain penetration, only for glazed collectors (see 5.8 of EN 12975-2:2006);
g) Mechanical load (see 5.10 of EN 12975-2:2006);
h) Thermal performance (see Clause 6 of EN 12975-2:2006);
i) Freeze resistance, only in the cases specified in 5.9 of EN 12975-2:2006;
j) Stagnation temperature (see Annex C of EN 12975-2:2006). May be combined with the high
temperature resistance or exposure test.
k) Pressure drop (mandatory for air heating collectors)
l) Leakage test (mandatory for air heating collectors)
m) Impact resistance test (see 5.11 of EN 12975-2:2006);
n) Reaction to fire (see 5.5.1 of EN 12975-1:2006+A1:2010);
o) External fire performance (see 5.5.2 of EN 12975-1:2006+A1:2010);
p) Weather tightness (see 5.6 of EN 12975-1:2006+A1:2010);
q) Final inspection (see 5.12 of EN 12975-2:2006).
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For several of the tests a) to j) special considerations are required when applying them to tracking
concentrating collectors. For guidance in this matter, please refer to informative Annex M of EN 12975-2.
Table 5.1 Sequence of tests in EN 12975
Test list Variations/ Required test
sequence(s)
Comments
before test
Metallic None
ĂͿ /ŶƚĞƌŶĂůƉƌĞƐƐƵƌĞ
Polymeric Full exposure, see
5.3.4
may be combined with none
ďͿ ,ŝŐŚ
c, d, e , j
ƚĞŵƉĞƌĂƚƵƌĞ
ƌĞƐŝƐƚĂŶĐĞƚĞƐƚ
may be combined with none
ĐͿ ĞdžƉŽƐƵƌĞ
b, d, e , j
may be combined with None
ĚͿ ĞdžƚĞƌŶĂůƐŚŽĐŬ
c, b, e , j
May be combined with None
ĞͿ ŝŶƚĞƌŶĂůƐŚŽĐŬ
c, d, b , j
Pre-conditioning or
ĨͿ ƌĂŝŶƉĞŶĞƚƌĂƚŝŽŶ
full exposure, see
5.3.4
Pre-conditioning or
ŐͿ ŵĞĐŚĂŶŝĐĂůůŽĂĚ
full exposure, see
5.3.4
New collector shall be 5 h exposure
ŚͿ ƚŚĞƌŵĂů
used but it is also
ƉĞƌĨŽƌŵĂŶĐĞ
allowed to perform it
after additional
sequences like
exposure have been
carried out
Pre-conditioning or
ŝͿ ĨƌĞĞnjĞƌĞƐŝƐƚĂŶĐĞ
full exposure, see
5.3.4
ũͿ ^ƚĂŐŶĂƚŝŽŶ
A.1.1.1.1 may be A.1.1.1.2 None
ƚĞŵƉĞƌĂƚƵƌĞ
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combined with b) or c)
Pre-conditioning or
ŬͿ WƌĞƐƐƵƌĞ
full exposure, see
ĚƌŽƉ
5.3.4
Pre-conditioning or
ůͿ >ĞĂŬĂŐĞƚĞƐƚ
full exposure, see
5.3.4
Pre-conditioning or
ŵͿ /ŵƉĂĐƚƚĞƐƚ
full exposure if
polymer cover, see
5.3.4
ŶͿ ZĞĂĐƚŝŽŶƚŽĨŝƌĞ
ŽͿ džƚĞƌŶĂůĨŝƌĞ
ƉĞƌĨŽƌŵĂŶĐĞ
Pre-conditioning or
ƉͿ tĞĂƚŚĞƌ
full exposure, see
ƚŝŐŚƚŶĞƐƐ
5.3.4
Always after the full
ƋͿ &ŝŶĂůŝŶƐƉĞĐƚŝŽŶ
exposure (after any
tests the exposure may
have been combined
with).
After rain test if
weighing is not applied
or gives a “fail”
judgement.
The requested tests and assessments before and after testing are equal for initial testing and for re-testing.
NOTE Regarding the durability and reliability of elastic materials refer to ISO 9808:1990 Solar water
heaters-Elastomeric materials for absorbers, connecting pipes and fittings-Method of assessment and ISO
9553:1997 Solar energy-Methods of testing preformed rubber seals and sealing compounds used in collectors
5.3 Pass criteria
5.3.1 General
The pass criteria for the reliability tests are given for each test in 5.3.2 to 5.3.10. The term "no major failure",
denotes that none of the following occurs:
- Fluid channel leakage (in case of liquid heating collectors only) or such deformation that
permanent contact between absorber and cover is established;
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- Breaking or permanent deformation of cover or cover fixing;
- Breaking or permanent deformation of collector fixing points or collector box;
- Vacuum loss, such that vacuum or subatmospheric collectors shall be classified according to the
definition in EN ISO 9488 (only applicable for vacuum and subatmospheric collectors);
- Accumulation of humidity in form of condensate on the inside of the transparent cover of the
collector exceeding 10 % of the aperture area. In case of an open loop air heating collector for
limited periods of time this criterion maybe exceeded.
NOTE The evaluation of accumulation of humidity for application of the pass criteria should be applied only on the
following tests :
- External Thermal Shock
5.3.2 Internal pressure test for fluid channels
The test pressure shall be as specified in 5.2 of EN 12975-2:2006. In the case of fluid channels made of
organic materials, climate conditions according to Table 2 of EN 12975-2:2006 shall be applied. After the
internal pressure test, the collector shall not show any major failure as defined in 5.3.1.
5.3.3 High temperature resistance
When tested in accordance with 5.4 of EN 12975-2:2006, the collector shall not show any major failure as
defined in 5.3.1.
5.3.4 Exposure
When tested in accordance with 5.5 of EN 12975-2:2006, the collector shall not show any major failure
according to 5.3.1 and none of each potential problems of their components shall be graded 2 on the scale
given in B.5.5 of EN 12975-2:2006.
5.3.5 External thermal shock
When tested in accordance with 5.6 of EN 12975-2:2006, the collector shall not show any major failure as
defined in 5.3.1.
5.3.6 Internal thermal shock
When tested in accordance with 5.6 of EN 12975-2:2006, the collector shall not show any major failure as
defined in 5.3.1.
5.3.7 Rain penetration
NOTE This test is applicable only for glazed collectors.
When tested in accordance with 5.8 of EN 12975-2:2006, the collector shall not show any major failure as
defined in 5.3.1.
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5.3.8 Mechanical load test
When tested in accordance with 5.10 of EN 12975-2:2006 the cover, the collector box and the fixings between
collector box and mounting system shall not show any major failure as defined in 5.3.1 and 5.9.1.3 of EN
12975-2:2006. The permissible and the maximum positive and negative pressure shall be recorded in the
installer manual.
NOTE Individual country’s safety requirements may prevail.
5.3.9 Thermal performance
When tested in accordance with Clause 6 of EN 12975-2:2006, the collector shall not show any major failure
as defined in 5.3.1. Thermal performance shall be reported. For PVT collectors also the operating mode of the
electrical loop (open/ closed circuit or MPP tracked) shall be reported.
5.3.10 Freeze resistance test
This test shall be carried out only in the cases specified in 5.9.1 of EN 12975-2:2006. The pass criterion is no
major failure as defined in 5.3.1 after three freeze-thaw cycles.
5.4 Procedure
The required number of collectors shall be available for testing. The collectors shall be tested in accordance
with 5.2. The collectors conform to this standard, only if all pass criteria are fulfilled.
Freeze resistance shall be tested, for collectors which the manufacturer claims can withstand freezing and
freeze/thaw cycling or if the collector contains fluids with the risk of freezing (like e.g. within some heat
pipes).and which are not intended to be filled with antifreeze fluids or air.
5.5 Fire characteristic
5.5.1 Reaction to fire
If necessary the materials used in solar collectors shall be tested and classified in accordance with EN 13501-
1.
5.5.2 External fire performance
If necessary in roof collectors shall be tested and classified in accordance with EN 13501-5.
5.6 Weather tightness (in roof and in façade collectors only)
In case of an in roof or in façade installation of the collector a test sample composed of collector, roof (façade)
segment and mounting kit shall be subject to the test according to 5.3.7 or EN 1027. A visual check shall not
show any water ingress caused by the mounting kit.
6 Evaluation of conformity
6.1 General
The compliance of solar collectors with the requirements of this standard and with the declared values
(including classes) shall be demonstrated by:
- Initial Type Testing;
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- Factory production control by the manufacturer, including product assessment.
The manufacturer shall always retain the overall control and shall have the necessary means to take responsibility for the
product.
6.2 Initial Type Testing – Type Testing
6.2.1 General
Initial Type Testing and Type Testing shall be performed to demonstrate compliance with this European
standard.
All essential characteristics for which the manufacturer declares performances are subject to Initial Type
Testing. In addition, the need to perform Type Tests applies to all other characteristics included in a standard
when the manufacturer claims compliance, unless the standard gives provisions (e.g. use of previously
existing data, CWFT and conventionally accepted performance) for declaring performances without
performing tests.
Tests previously performed in accordance with the provisions of this standard, may be taken into account
provided that they were made to the same or a more rigorous test method, under the same system of
attestation of conformity on the same product or products of similar design, construction and functionality,
such that the results are applicable to the product in question.
Note 1 Same system of attestation of conformity means testing by an independent third party.
For the purposes of testing, the manufacturer's products may be grouped into families, where it is
considered that the results for one or more characteristics from any one product within the family are
representative for that same characteristics for all products within that same family (a product may be in
different families for different characteristics).
Note 2 Products may be in different families for different characteristics.
Note 3 Reference to the test method standards should be made to allow the selection of a suitable representative sample.
In addition, Type Tests or Initial Type Testing shall be performed for all characteristics included in the
standard for which the manufacturer declares performances:
- at the beginning of the production of a new or modified solar collector (unless a member of the same
family), or
- at the beginning of a new or modified method of production (where this may affect the stated properties); or
they shall be repeated for the appropriate characteristic(s), whenever a change occurs in the solar collector
design, in the raw material or in the supplier of the components, or in the production process (subject to the
definition of a family), which would affect significantly one or more of the characteristics.
Where components are used whose characteristics have already been determined, by the component
manufacturer, on the basis of compliance with other product standards, these characteristics need not be re-
assessed. The specifications of these components shall be documented, as shall be included in the inspection
scheme for ensuring their compliance.
Products marked in accordance with appropriate harmonized European specifications may be presumed to
have the performances stated with that marking, although this does not replace the responsibility on the solar
collector designer to ensure that the solar collector as a whole is correctly designed and its component
products have the necessary performance values to meet the design.
6.2.2 Test samples, testing and compliance criteria
The number of samples of solar collectors to be tested/ assessed shall be in accordance with Table A.
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Table A — Number of samples to be tested and compliance criteria
Assessment No. of
Characteristic Requirement Compliance criteria
method samples
Mechanical
resistance to
5.3.1 5.3.8 1 5.3.1
climatic loads
(wind, snow…)
Fire safety 5.3.1 5.5 1 5.3.1
Weather
tightness
(when relevant
– i.e. for roof
5.3.1 5.6 1 5.3.1
integrated or
façade
integrated
collectors
6.2.3 Test reports
All Type Tests, and/or Initial Type Tests and their results shall be documented in test reports. All test reports
shall be retained by the manufacturer for at least 10 years after the last date of production of the solar
collectors to which they relate.
6.3 Factory production control (FPC)
6.3.1 General
The manufacturer sha
...
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