Machines for mechanical processing of minerals and similar solid materials - Safety - Part 1: Common requirements for machinery and processing plants

Processing mineral and by-products (cement, lime and gypsum, sand and gravel, industrial minerals, metalliferous ore, production and demolition waste, slag handling, hard and soft rock aggregates, coal) in construction and surface mining.
It deals with the following types of individual machines for the mechanical processing of minerals and similar solid materials:
-   feeding machinery as per part 2;
-   crushing machinery as per part 3;
-   milling machinery as per part 3;
-   screening machinery as per part 4;
-   machinery for cleaning, water recycling, sorting (other than screens) and mud treatment as per part 5;
-   mobile and semi-mobile machinery as per part 6.
This part gives the common safety requirements for mechanical processing machines used for quarrying, recycling and processing mineral and by-products (cement, lime and gypsum, sand and gravel, industrial minerals, metalliferous ore, production and demolition waste, slag handling, hard and soft rock aggregates, coal) in construction and surface mining and is intended to be used in conjunction with one of the prEN 1009-2 to -6. These machine specific parts (prEN 1009-2 to -6) do not repeat the requirements from prEN 1009-1:2017, but add or replace the requirements for the machine type in question.
NOTE   The requirements specified in this part of the standard are common to two or more types of machines for the mechanical processing of minerals and similar solid materials.
Specific requirements in prEN 1009-2 to -6 take precedence over the respective requirements of prEN 1009-1:2017.
The standard also covers assemblies of two or more of the mentioned machines which function as an integrated whole. The machines included in the scope of this standard can be fixed, semi-mobile or mobile. The standard covers transportation, erection, commissioning, use and maintenance of single machines or combination of single machines.
This standard deals with significant hazards, common to the types of machines listed in this scope when they are used as intended and under conditions for misuse which are reasonably foreseeable by the manufacturer (see Clause 4) and to the hazards due to the combination of these machines and specifies the appropriate measures to eliminate or reduce the risks arising from the significant hazards.
1.1   Design relating to road traffic regulations is not covered by this standard.
1.2   This standard does not cover hazards arising from the use of the machines in potentially explosive atmospheres as well as from processing of explosive materials and risks related to electromagnetic compatibility.
1.3   This document is not applicable to machinery which are manufactured before the date of publication of this document by CEN.

Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen Stoffen - Sicherheit - Teil 1: Gemeinsame Anforderungen für unvollständige Maschinen, Aufbereitungsmaschinen und Aufbereitungsanlagen

Die Aufbereitung mineralischer Produkte und Nebenprodukte (Zement, Kalk und Gips, Sand und Kies, Industriemineralien, Metallerze, Produktions- und Abbruchabfälle, Schlackeverarbeitung, harte und weiche Gesteins-Zuschlagstoffe, Kohle) im Hoch- und Tagebau.
Gegenstand sind die folgenden Typen einzelner Maschinen zur mechanischen Aufbereitung von Mineralien und ähnlichen festen Stoffen:
-   Aufgabemaschinen nach Teil 2;
-   Brecher nach Teil 3;
-   Mühlen nach Teil 3;
-   Klassiermaschinen (Siebmaschinen) nach Teil 4;
-   Maschinen zur Reinigung, Wasseraufbereitung, Sortierung (keine Siebe) und Schlamm-Verarbeitung nach Teil 5;
-   mobile und semi-mobile Maschinen nach Teil 6.
Dieser Teil enthält gemeinsame Sicherheitsanforderungen für mechanische Aufbereitungsmaschinen, die zu Abbau, Recycling und Aufbereitung von Mineralien und Nebenprodukten (Zement, Kalk und Gips, Sand und Kies, Industriemineralien, Metallerze, Produktions- und Abbruchabfälle, Schlackeverarbeitung, harte und weiche Gesteins-Zuschlagstoffe, Kohle) im Hoch- und Tagebau eingesetzt werden, und ist zur Verwendung mit einem der prEN 1009−2 bis −6 vorgesehen. In diesen maschinenspezifischen Teilen (prEN 1009−2 bis −6) werden die Anforderungen aus prEN 1009−1:2017 nicht wiederholt, sondern die Anforderungen für den betreffenden Maschinentyp ergänzt oder ersetzt.
ANMERKUNG   Die in diesem Teil der Norm festgelegten Anforderungen gelten für zwei oder mehr Typen von Maschinen zur mechanischen Aufbereitung von Mineralien und ähnlichen festen Stoffen.
Besondere Anforderungen der prEN 1009−2 bis −6 haben Vorrang vor den entsprechenden Anforderungen von prEN 1009-1:2017.
Die Norm deckt auch Kombinationen aus zwei oder mehr der erwähnten Maschinen ab, welche dann als ganzheitliche Maschine funktionieren. Die im Anwendungsbereich dieser Norm beinhalteten Maschinen können feststehend, beweglich oder teilbeweglich sein. Die Norm deckt Transport, Errichtung, Inbetriebnahme, Betrieb und Instandhaltung von Einzelmaschinen oder Kombinationen von Einzelmaschinen ab.
Diese Norm behandelt signifikante Gefährdungen, die auf die in diesem Anwendungsbereich aufgeführten Maschinentypen zutreffen, wenn sie bestimmungsgemäß und unter den vom Hersteller vernünftigerweise vorhersehbaren Bedingungen verwendet werden (siehe Abschnitt 4) sowie mit den Gefährdungen aufgrund der Kombination dieser Maschinen und legt geeignete Maßnahmen zur Beseitigung oder Minderung der aus den signifikanten Gefährdungen hervorgehenden Risiken fest.
1.1   Gestaltungvorgaben aufgrund von Straßenverkehrsvorschriften sind nicht durch diese Norm abgedeckt.
1.2   Diese Norm deckt keine Gefährdungen ab, die durch den Gebrauch der Maschinen in explosionsgefährdeter Umgebung, die Aufbereitung explosiver Materialien und durch Risiken in Bezug auf elektromagnetische Verträglichkeit entstehen.
1.3   Dieses Dokument gilt nicht für Maschinen, die vor Veröffentlichung dieses Dokuments durch CEN hergestellt wurden.

Machines pour le traitement mécanique des minéraux et des matières solides similaires - Sécurité - Partie 1 : Prescriptions communes pour les machines et installations pour le traitement des matériaux

Traitement des minéraux et sous-produits (ciment, chaux et plâtre, sable et gravier, minéraux industriels, minerais métallifères, déchets de production et de démolition, manutention des scories, granulats de roche dure et tendre, charbon) en construction et exploitation minière à ciel ouvert.
Le présent document traite des types suivants de machines individuelles pour le traitement mécanique des minéraux et des matériaux solides similaires :
-   les machines d'alimentation conformément à la partie 2 ;
-   les machines de concassage conformément à la partie 3 ;
-   les machines de broyage conformément à la partie 3 ;
-   les machines de criblage conformément à la partie 4 ;
-   les machines de nettoyage, de recyclage de l'eau, de triage (autre que calibrage) et de traitement des boues conformément à la partie 5 ;
-   les machines mobiles et semi-mobiles conformément à la partie 6.
La présente partie donne les exigences communes de sécurité pour les machines de traitement mécanique utilisées pour l'extraction, le recyclage et le traitement des minéraux et sous-produits (ciment, chaux et plâtre, sable et gravier, minéraux industriels, minerais métallifères, déchets de production et de démolition, manutention des scories, granulats de roche dure et tendre, charbon) en construction et exploitation minière à ciel ouvert, et est destinée à être utilisée conjointement avec l'une des parties 2 à 6 du prEN 1009. Ces parties (prEN 1009-2 à -6) qui sont spécifiques aux différentes machines ne reprennent pas les exigences du prEN 1009-1:2017, mais en ajoutent ou en remplacent certaines applicables au type de machine correspondant.
NOTE   Les exigences spécifiées dans la présente partie de la norme sont communes à deux types de machines ou plus pour le traitement mécanique des minéraux et des matières solides similaires.
Les exigences spécifiques des prEN 1009 parties 2 à 6 prennent le pas sur les exigences correspondantes du prEN 1009-1:2017.
La norme couvre également la combinaison d’au moins deux machines mentionnées, qui fonctionnent comme un ensemble intégré. Les machines couvertes par le domaine d'application de la présente norme peuvent être fixes, semi-mobiles ou mobiles. La norme couvre le transport, le montage, la mise en service, l'utilisation et la maintenance de machines isolées ou de combinaison de machines isolées.
La présente norme traite des phénomènes dangereux significatifs communs aux types de machines répertoriées dans ce domaine d'application quand elles sont utilisées normalement et en cas de mauvais usage raisonnablement prévisible par le fabricant (voir l'Article 4) et aux phénomènes dangereux dus à la combinaison de ces machines, et spécifie les mesures appropriées pour éliminer ou réduire les risques dus aux phénomènes dangereux significatifs.
1.1   La conception concernant les réglementations routières n'est pas prise en considération dans la présente norme.
1.2   La présente norme ne couvre pas les phénomènes dangereux dus à l'utilisation des machines en atmosphères potentiellement explosives, ainsi qu'au traitement de matériaux explosifs, et les risques associés à la compatibilité électromagnétique.
1.3   Le présent document ne s'applique pas aux machines fabriquées avant sa date de publication par le CEN.

Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 1. del: Splošne zahteve za stroje in predelovalne obrate

General Information

Status
Published
Public Enquiry End Date
17-Jan-2018
Publication Date
07-Jun-2020
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
04-Jun-2020
Due Date
09-Aug-2020
Completion Date
08-Jun-2020

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SLOVENSKI STANDARD
SIST EN 1009-1:2020
01-september-2020

Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 1. del:

Splošne zahteve za stroje in predelovalne obrate

Machines for mechanical processing of minerals and similar solid materials - Safety -

Part 1: Common requirements for machinery and processing plants
Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen

Stoffen - Sicherheit - Teil 1: Gemeinsame Anforderungen für unvollständige Maschinen,

Aufbereitungsmaschinen und Aufbereitungsanlagen

Machines pour le traitement mécanique des minéraux et des matières solides similaires -

Sécurité - Partie 1 : Prescriptions communes pour les machines et installations pour le

traitement des matériaux
Ta slovenski standard je istoveten z: EN 1009-1:2020
ICS:
13.110 Varnost strojev Safety of machinery
73.120 Oprema za predelavo rudnin Equipment for processing of
minerals
91.220 Gradbena oprema Construction equipment
SIST EN 1009-1:2020 en,fr,de

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 1009-1:2020
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SIST EN 1009-1:2020
EN 1009-1
EUROPEAN STANDARD
NORME EUROPÉENNE
May 2020
EUROPÄISCHE NORM
ICS 73.120; 91.220
English Version
Machines for mechanical processing of minerals and
similar solid materials - Safety - Part 1: Common
requirements for machinery and processing plants

Machines pour le traitement mécanique des minéraux Maschinen für die mechanische Aufbereitung von

et des matières solides similaires - Sécurité - Partie 1 : Mineralien und ähnlichen festen Stoffen - Sicherheit -

Prescriptions communes pour les machines et Teil 1: Gemeinsame Anforderungen für unvollständige

installations pour le traitement des matériaux Maschinen, Aufbereitungsmaschinen und

Aufbereitungsanlagen
This European Standard was approved by CEN on 13 April 2020.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this

European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references

concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN

member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by

translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management

Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,

Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,

Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and

United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels

© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1009-1:2020 E

worldwide for CEN national Members.
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SIST EN 1009-1:2020
EN 1009-1:2020 (E)
Contents Page

European foreword ....................................................................................................................................................... 4

Introduction .................................................................................................................................................................... 5

1 Scope .................................................................................................................................................................... 6

2 Normative references .................................................................................................................................... 7

3 Terms and definitions ................................................................................................................................ 10

4 Safety requirements and/or protective/risk reduction measures ............................................ 12

4.1 General ............................................................................................................................................................. 12

4.2 Openings .......................................................................................................................................................... 12

4.3 Prevention of enclosing of persons ....................................................................................................... 14

4.4 Permanent means of access ..................................................................................................................... 14

4.5 Operator's station ........................................................................................................................................ 14

4.6 Manual sorting station ............................................................................................................................... 15

4.7 Storage equipment ...................................................................................................................................... 15

4.8 Dust removal devices .................................................................................................................................. 16

4.9 Visibility........................................................................................................................................................... 17

4.10 Control devices .............................................................................................................................................. 17

4.11 Safeguarding .................................................................................................................................................. 21

4.12 Access to the fixed enclosures by doors where parts are running (e.g. scrubber, ball

mill) ................................................................................................................................................................... 22

4.13 Safety related parts of control systems ................................................................................................ 22

4.14 Hydraulics and pneumatics ...................................................................................................................... 27

4.15 Supports for service and maintenance ................................................................................................. 27

4.16 Electrical equipment ................................................................................................................................... 28

4.17 Lifting, tying down and transport .......................................................................................................... 28

4.18 Maintenance ................................................................................................................................................... 30

4.19 Suspension units........................................................................................................................................... 30

4.20 Noise ................................................................................................................................................................. 30

4.21 Vibrations ....................................................................................................................................................... 31

5 Verification of the safety requirements and/or protective/risk reduction measures ....... 32

6 Information for use ..................................................................................................................................... 37

6.1 General ............................................................................................................................................................. 37

6.2 Signals and warning devices .................................................................................................................... 37

6.3 Accompanying documents (in particular: instruction handbook) ............................................ 37

6.4 Marking ............................................................................................................................................................ 40

6.5 Pictorials ......................................................................................................................................................... 41

6.6 Erection and transport instructions...................................................................................................... 41

Annex A (normative) Cableless controls ........................................................................................................... 42

Annex B (informative) Minimum passage opening ....................................................................................... 45

Annex C (informative) Calculation of the dimensions of openings ......................................................... 46

Annex D (informative) Examples for mechanical processing machines and terminology ............. 47

Annex E (normative) Noise test code ................................................................................................................. 51

Annex F (informative) List of significant hazards ......................................................................................... 66

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SIST EN 1009-1:2020
EN 1009-1:2020 (E)

Annex ZA (informative) Relationship between this European Standard and the Essential

Requirements of EU Directive 2006/42/EC aimed to be covered............................................... 86

Bibliography ................................................................................................................................................................. 89

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SIST EN 1009-1:2020
EN 1009-1:2020 (E)
European foreword

This document (EN 1009-1:2020) has been prepared by Technical Committee CEN/TC 151 “Construction

equipment and building material machines — Safety”, the secretariat of which is held by DIN.

This European Standard shall be given the status of a national standard, either by publication of an

identical text or by endorsement, at the latest by November 2020, and conflicting national standards shall

be withdrawn at the latest by May 2022.

Attention is drawn to the possibility that some of the elements of this document may be the subject of

patent rights. CEN shall not be held responsible for identifying any or all such patent rights.

This document has been prepared under a standardization request given to CEN by the European

Commission and the European Free Trade Association, and supports essential requirements of

EU Directive(s).

For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this

document.

This part of EN 1009 is intended to be used in conjunction with at least one specific part

EN 1009-2 to prEN 1009-6.

EN 1009 “Machines for mechanical processing of minerals and similar solid materials — Safety”

comprises the following parts:
— Part 1: Common requirements for machinery and processing plants

— Part 2: Specific requirements for feeding machinery and continuous handling equipment

— Part 3: Specific requirements for crushing and milling machinery
— Part 4: Specific requirements for screening machinery

— Part 5: Specific requirements for cleaning, recycling and mud treatment machinery

— Part 6: Specific requirements for mobile machinery (in preparation)

According to the CEN-CENELEC Internal Regulations, the national standards organisations of the

following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,

Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,

Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North

Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United

Kingdom.
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SIST EN 1009-1:2020
EN 1009-1:2020 (E)
Introduction
This document is a type-C standard as stated in EN ISO 12100.

This document is of relevance, in particular, for the following stakeholder groups representing the market

players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);

— health and safety bodies (regulators, accident prevention organizations, market surveillance etc.).

Others can be affected by the level of machinery safety achieved with the means of the document by the

above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);

— machine users/employees (e.g. trade unions, organizations for people with special needs);

— service providers, e.g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).

The above-mentioned stakeholder groups have been given the possibility to participate at the drafting

process of this document.

The machinery concerned and the extent to which hazards, hazardous situations and events are covered

are indicated in the scope of this document.

When provisions of this type C standard are different from those which are stated in type A or B

standards, the provisions of this type C standard take precedence over the provisions of the other

standards for machines that have been designed and built according to the provisions of this type C

standard.
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SIST EN 1009-1:2020
EN 1009-1:2020 (E)
1 Scope

This document applies to machines for mechanical processing of minerals (cement, lime and gypsum,

sand and gravel, industrial minerals, metalliferous ore and hard and soft rock aggregates, coal) and -

products (slag and ashes, production and demolition waste) in construction and industry.

It deals with the following types of individual machines for the mechanical processing of minerals and

similar solid materials:
— feeding machinery in accordance with EN 1009-2;
— crushing machinery in accordance with EN 1009-3;
— milling machinery in accordance with EN 1009-3;
— screening machinery in accordance with EN 1009-4;

— machinery for cleaning, water recycling, sorting (other than screens) and mud treatment in

accordance with EN 1009-5;
— mobile machinery in accordance with prEN 1009-6.

This document gives the common safety requirements for mechanical processing machines used for

quarrying, recycling and processing mineral and by-products (cement, lime and gypsum, sand and gravel,

industrial minerals, metalliferous ore, production and demolition waste, slag handling, hard and soft rock

aggregates, coal) in construction and surface mining and is intended to be used in conjunction with one

of the parts EN 1009-2 to prEN 1009-6. These machine specific parts (EN 1009-2 to prEN 1009-6) do not

repeat the requirements from this document, but add or replace the requirements for the machine type

in question.

NOTE 1 The requirements specified in this part of EN 1009 are common to two or more types of machines for

the mechanical processing of minerals and similar solid materials.

Specific requirements in EN 1009-2 to prEN 1009-6 take precedence over the respective requirements

of this document.

This document also covers assemblies of two or more of the mentioned machines which function as an

integrated whole. The machines included in the scope of this document can be fixed, semi-mobile or

mobile.

NOTE 2 prEN 1009-6 “Specific requirements for mobile and semi mobile equipment” is under preparation to

cover specific requirements (e.g. mobility, braking, access, frequent transportation), including exceptions and

additional requirements for mobile and semi mobile equipment. This means that mobile machines are not covered

as long as EN 1009-6 is not published by CEN.

This document covers transportation, erection, commissioning, use and maintenance of single machines

or combination of single machines.

This document deals with significant hazards, common to the types of machines listed in this scope when

they are used as intended and under conditions for misuse which are reasonably foreseeable by the

manufacturer (see Annex F) and to the hazards due to the combination of these machines and specifies

the appropriate measures to eliminate or reduce the risks arising from the significant hazards.

Design relating to road traffic regulations is not covered by this document.
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SIST EN 1009-1:2020
EN 1009-1:2020 (E)
This document does not cover:
— design relating to road traffic regulations;

— hazards arising from the use of the machines in potentially explosive atmospheres as well as from

processing of explosive materials and risks related to electromagnetic compatibility;

— specific hazards related to mobile machinery.

NOTE 3 EN ISO 13766-1 and EN ISO 13766-2 specify test methods and acceptance criteria for evaluating the

electromagnetic compatibility of all kinds of mobile construction machinery.

This document is not applicable to machinery which are manufactured before the date of publication of

this document by CEN.
2 Normative references

The following documents are referred to in the text in such a way that some or all of their content

constitutes requirements of this document. For dated references, only the edition cited applies. For

undated references, the latest edition of the referenced document (including any amendments) applies.

EN 547-1:1996+A1:2008, Safety of machinery — Human body measurements — Part 1: Principles for

determining the dimensions required for openings for whole body access into machinery

EN 547-2:1996+A1:2008, Safety of machinery — Human body measurements — Part 2: Principles for

determining the dimensions required for access openings

EN 547-3:1996+A1:2008, Safety of machinery — Human body measurements — Part 3: Anthropometric

data

EN 617:2001+A1:2010, Continuous handling equipment and systems — Safety and EMC requirements for

the equipment for the storage of bulk materials in silos, bunkers, bins and hoppers

EN 620:2002+A1:2011, Continuous handling equipment and systems — Safety and EMC requirements for

the equipment for the storage of bulk materials in silos, bunkers, bins and hoppers

EN 795:2012, Personal fall protection equipment — Anchor devices

EN 842:1996+A1:2008, Safety of machinery — Visual danger signals — General requirements, design and

testing

EN 894-1:1997+A1:2008, Safety of machinery — Ergonomics requirements for the design of displays and

control actuators — Part 1: General principles for human interactions with displays and control actuators

EN 894-3:2000+A1:2008, Safety of machinery — Ergonomics requirements for the design of displays and

control actuators — Part 3: Control actuators

EN 1005-1:2001+A1:2008, Safety of machinery — Human physical performance — Part 1: Terms and

definitions

EN 1005-2:2003+A1:2008, Safety of machinery — Human physical performance — Part 2: Manual

handling of machinery and component parts of machinery

1) Under revision. Amendment to EN 1009-1:2020 is planned to update the reference to the new edition of EN 620.

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SIST EN 1009-1:2020
EN 1009-1:2020 (E)

EN 1005-3:2002+A1:2008, Safety of machinery — Human physical performance — Part 3: Recommended

force limits for machinery operation

EN 1005-4:2005+A1:2008, Safety of machinery — Human physical performance — Part 4: Evaluation of

working postures and movements in relation to machinery

EN 1005-5:2007, Safety of machinery — Human physical performance — Part 5: Risk assessment for

repetitive handling at high frequency

EN 12464-1:2011, Light and lighting — Lighting of work places — Part 1: Indoor work places

EN 12464-2:2014, Light and lighting — Lighting of work places — Part 2: Outdoor work places

EN 12600:2002, Glass in building — Pendulum test — Impact test method and classification for flat glass

EN 14253:2003+A1:2007, Mechanical vibration — Measurement and calculation of occupational exposure

to whole-body vibration with reference to health — Practical guidance
EN 14359:2017, Gas-loaded accumulators for fluid power applications

EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements

EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989)

EN 61310-1:2008, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for

visual, acoustic and tactile signals (IEC 61310-1:2007)

EN 61310-2:2008, Safety of machinery — Indication, marking and actuation — Part 2: Requirements for

marking (IEC 61310-2:2007)

EN ISO 4871:2009, Acoustics — Declaration and verification of noise emission values of machinery and

equipment (ISO 4871:1996)

EN ISO 4413:2010, Hydraulic fluid power — General rules and safety requirements for systems and their

components (ISO 4413:2010)

EN ISO 4414:2010, Pneumatic fluid power — General rules and safety requirements for systems and their

components (ISO 4414:2010)

EN ISO 7010:2020, Graphical symbols — Safety colours and safety signs — Registered safety signs (ISO

7010:2019)

EN ISO 7731:2008, Ergonomics — Danger signals for public and work areas — Auditory danger signals

(ISO 7731:2003)

EN ISO 11201:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission

sound pressure levels at a work station and at other specified positions in an essentially free field over a

reflecting plane with negligible environmental corrections (ISO 11201:2010)

EN ISO 11202:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission

sound pressure levels at a work station and at other specified positions applying approximate environmental

corrections (ISO 11202:2010)

EN ISO 11688-1:2009, Acoustics — Recommended practice for the design of low-noise machinery and

equipment — Part 1: Planning (ISO/TR 11688-1:1995)

2) This document is impacted by the amendments EN 60529:1991/A1:2000 and EN 60529:1991/A2:2013.

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SIST EN 1009-1:2020
EN 1009-1:2020 (E)

EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk

reduction (ISO 12100:2010)

EN ISO 13849-1:2015, Safety of machinery — Safety-related parts of control systems — Part 1: General

principles for design (ISO 13849-1:2015)

EN ISO 13850:2015, Safety of machinery — Emergency stop function — Principles for design (ISO

13850:2015)

EN ISO 13851:2019, Safety of machinery — Two-hand control devices — Principles for design and selection

(ISO 13851:2019)

EN ISO 13855:2010, Safety of machinery — Positioning of safeguards with respect to the approach speeds

of parts of the human body (ISO 13855:2010)

EN ISO 14118:2018, Safety of machinery — Prevention of unexpected start-up (ISO 14118:2017)

EN ISO 14119:2013, Safety of machinery — Interlocking devices associated with guards — Principles for

design and selection (ISO 14119:2013)

EN ISO 14120:2015, Safety of machinery — Guards — General requirements for the design and

construction of fixed and movable guards (ISO 14120:2015)

EN ISO 14122-1:2016, Safety of machinery — Permanent means of access to machinery — Part 1: Choice

of fixed means and general requirements of access (ISO 14122-1:2016)

EN ISO 14122-2:2016, Safety of machinery — Permanent means of access to machinery — Part 2: Working

platforms and walkways (ISO 14122-2:2016)

EN ISO 14122-3:2016, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs,

stepladders and guard-rails (ISO 14122-3:2016)

EN ISO 14122-4:2016, Safety of machinery — Permanent means of access to machinery — Part 4: Fixed

ladders (ISO 14122-4:2016)

EN ISO 14123-1:2015, Safety of machinery — Reduction of risks to health resulting from hazardous

substances emitted by machinery — Part 1: Principles and specifications for machinery manufacturers (ISO

14123-1:2015)

ISO 3864-1:2011, Graphical symbols — Safety colours and safety signs — Part 1: Design principles for safety

signs and safety markings

ISO 3864-2:2016, Graphical symbols — Safety colours and safety signs — Part 2: Design principles for

product safety labels

ISO 3864-3:2012, Graphical symbols — Safety colours and safety signs — Part 3: Design principles for

graphical symbols for use in safety signs

ISO 3864-4:2011, Graphical symbols — Safety colours and safety signs — Part 4: Colorimetric and

photometric properties of safety sign materials
ISO 7000:2019, Graphical symbols for use on equipment — Registered symbols
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SIST EN 1009-1:2020
EN 1009-1:2020 (E)
3 Terms and definitions

For the purposes of this document, the terms and definitions given in EN ISO 12100:2010 and the

following apply.

ISO and IEC maintain terminological databases for use in standardization at the following addresses:

— ISO Online browsing platform: available at https://www.iso.org/obp/ui
— IEC Electropedia: available at http://www.electropedia.org/
3.1
plant

assembly of machines and/or components for the mechanical processing of minerals, arranged and

controlled so that they function as an integral whole

Note 1 to entry: A plant may be an assembly of machines in the sense of the Machinery Directive 2006/42/EC, or

not.
3.2
mobile machine

crawler or wheel, self-propelled, trailed or towed machine movable from a worksite to another or from a

place to another on the same worksite
3.3
modular machinery

module or combination of modules having no tracks, wheels or ground anchorage and designed to be

partly dismantled to be transportable
EXAMPLE Skid chassis. See Annex D.
3.4
sub-assembly

part of a plant (3.1) which is able to operate independently, comprising mobile machinery (3.2) and/or

modular machinery (3.3) or a combination of partly completed machinery with a common control system

3.5
passage opening

opening which allows the movement or the entry of a person's entire body (e.g. door, manhole)

3.6
access opening

opening through which a person can lean forward, reach forward, or extend the upper body, head, arm,

hand, a finger or several fingers, leg or foot
3.7
visual inspection opening
opening where, due to design or size, only visual inspections are possible
3.8
workspace

volume allocated to one or more persons in the work system to complete the work task

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SIST EN 1009-1:2020
EN 1009-1:2020 (E)
3.9
operator's station

area from which an operator controls the travel and/or work functions of the machine

3.10
manual sorting station

workspace (3.8) from which an operator extracts materials (e.g. contaminants such as plastics, wood,

metals, etc.) from the conveying system
3.11
automatic start/stop

predetermined sequence of starting or stopping parts of the machine/plant by the activation of one or

more buttons by the operator
3.12
prestart warning

audio and visual warning generated by sirens/beacons or other notification devices on the plant

3.13
manual start/stop

mode where for each individual machine part the operator has to take individual actions (push individual

buttons) to achieve starting/stopping of this part
Note 1 to entry: The start sequence of machine parts is often pre-determined.
3.14
maintenance start

mode in which an item or items of plant are started by the operator, outside of normal sequence (no pre-

determined starting order may exist) and is designed solely to be used for carrying out inspection,

cleaning or testing of an individual machine part
3.15
high pressure
pressure greater than 1 MPa in pipes and hoses which contain fluids
3.16
exceptional maintenance

preventive maintenance which is infrequent and has a significant impact in terms of total life cycle costs

[SOURCE: EN 13306:2017, 8.13]
3.17
silo

that part of a continuous handling system used to contain intended kind(s) of bulk material(s) during a

certain period of time. The silo is usually charged from the top and discharged from one or more outlets

at the bottom or side
[SOURCE: EN 617:2001+A1:2010, 3.1]
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SIST EN 1009-1:2020
EN 1009-1:2020 (E)
4 Safety requirements and/or protective/risk reduction measures
4.1 General

Machinery shall comply with the safety requirements and/or protective/risk reduction measures of this

clause.

In addition, the machine shall be designed according to the principles of EN ISO 12100:2010 for relevant,

but not significant hazards, which are not dealt with by EN 1009-1 to prEN 1009-6.

4.2 Openings
4.2.1 Passage openings
Annex C gives details of the calculation of the following dimensions.
a) Opening for horizontal forward movement in upright post
...

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