SIST EN 4830-001:2016
(Main)Aerospace series - Connectors, optical, rectangular, modular, operating temperature 125 °C, for EN 4639-10X contacts - Part 001: Technical specification
Aerospace series - Connectors, optical, rectangular, modular, operating temperature 125 °C, for EN 4639-10X contacts - Part 001: Technical specification
This European Standard specifies the general characteristics, the conditions for qualification,
acceptance and quality assurance, as well as the test programs and groups for EN 4165 rectangular
connectors with removable optical modules using EN 4639-10X contacts.
Luft- und Raumfahrt - Optischer Rechtecksteckverbinder, modular, Betriebstemperatur 125 °C, für EN 4639-10X Kontakte - Teil 001: Technische Lieferbedingungen
Série aérospatiale - Connecteurs optiques rectangulaires, modulaires, température d'utilisation 125 °C, pour contacts EN 4639-10X - Partie 001: Spécification technique
Aeronavtika - Konektorji, optični, pravokotni, modularni, za delovno temperaturo 125 °C, za kontakte po EN 4639-10X - 001. del: Tehnična specifikacija
Ta evropski standard določa splošne značilnosti, pogoje kvalifikacije, sprejemljivosti in zagotavljanja kakovosti ter preskusne programe in skupine za pravokotne konektorje iz standarda EN 4165 z odstranljivimi optičnimi moduli, ki uporabljajo kontakte iz standarda EN 4639-10X.
General Information
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.FLMDLuft- und Raumfahrt - Optischer Rechtecksteckverbinder, modular, Betriebstemperatur 125 °C, für EN 4639-10X Kontakte - Teil 001: Technische LieferbedingungenSérie aérospatiale - Connecteurs optiques rectangulaires, modulaires, température d'utilisation 125 °C, pour contacts EN 4639-10X - Partie 001: Spécification techniqueAerospace series - Connectors, optical, rectangular, modular, operating temperature 125 °C, for EN 4639-10X contacts - Part 001: Technical specification49.060Aerospace electric equipment and systems31.220.10Plug-and-socket devices. ConnectorsICS:Ta slovenski standard je istoveten z:EN 4830-001:2015SIST EN 4830-001:2016en,fr,de01-februar-2016SIST EN 4830-001:2016SLOVENSKI
STANDARD
SIST EN 4830-001:2016
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 4830-001
December
t r s w ICS
v {ä r { r English Version
Aerospace series æ Connectorsá opticalá rectangulará modulará operating temperature
s t w
¹Cá for EN
v x u {æ s rX contacts æ Part
r r sã Technical specification Série aérospatiale æ Connecteurs optiques rectangulairesá modulairesá température d 5utilisation
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¹Cá pour contacts EN
v x u {æ s rX æ Partie
r r sã Spécification technique
Luftæ und Raumfahrt æ Optischer Rechtecksteckverbinderá modulará Betriebstemperatur
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v x u {æ s rX Kontakte æ Teil
r r sã Technische Lieferbedingungen This European Standard was approved by CEN on
t t August
t r s wä
egulations which stipulate the conditions for giving this European Standard the status of a national standard without any alterationä Upætoædate lists and bibliographical references concerning such national standards may be obtained on application to the CENæCENELEC Management Centre or to any CEN memberä
translation under the responsibility of a CEN member into its own language and notified to the CENæCENELEC Management Centre has the same status as the official versionsä
CEN members are the national standards bodies of Austriaá Belgiumá Bulgariaá Croatiaá Cyprusá Czech Republicá Denmarká Estoniaá Finlandá Former Yugoslav Republic of Macedoniaá Franceá Germanyá Greeceá Hungaryá Icelandá Irelandá Italyá Latviaá Lithuaniaá Luxembourgá Maltaá Netherlandsá Norwayá Polandá Portugalá Romaniaá Slovakiaá Sloveniaá Spainá Swedená Switzerlandá Turkey andUnited Kingdomä
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels
9
t r s w CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Membersä Refä Noä EN
v z u ræ r r sã t r s w ESIST EN 4830-001:2016
EN 4830-001:2015 (E) 2 Contents
Page European foreword . 3 Introduction . 4 1 Scope . 4 2 Normative references . 4 3 Terms and definitions . 5 4 Description . 5 5 Design . 6 6 Definition drawings. 8 7 Tests . 14 8 Quality assurance . 18 9 Designation and marking . 25
SIST EN 4830-001:2016
EN 4830-001:2015 (E) 3 European foreword This document (EN 4830-001:2015) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this European Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2016, and conflicting national standards shall be withdrawn at the latest by June 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.
SIST EN 4830-001:2016
EN 4830-001:2015 (E) 4 Introduction This family of fibre optic connectors is derived from EN 4165-001 with EN 4639-10X optical contacts. It is suitable for use on aerospace on board applications. It provides easy access for optical contact end face cleaning. 1 Scope This European Standard specifies the general characteristics, the conditions for qualification, acceptance and quality assurance, as well as the test programs and groups for EN 4165 rectangular connectors with removable optical modules using EN 4639-10X contacts. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591 (all parts), Aerospace series — Elements of electrical and optical connection — Test methods EN 3909, Aerospace series — Test fluids for electric components and sub-assemblies EN 4165 (all parts), Aerospace series — Connectors, electrical, rectangular, modular — Operating temperature 175 °C continuous EN 4529 (all parts), Aerospace series — Elements of electrical and optical connection — Sealing plugs EN 4639 (all parts), Aerospace series — Connectors, optical, circular, single and multipin, coupled by threaded ring — Flush contacts EN 4830-002, Aerospace series — Connectors, optical, rectangular, modular, operating temperature 125 °C, for EN 4639-10X contacts — Part 002: Specification of performance EN 4830-003, Aerospace series — Connectors, optical, rectangular, modular, operating temperature 125 °C, for EN 4639-10X contacts — Part 003: Module — Product standard
EN 4830-004, Aerospace series — Connectors, optical, rectangular, modular, operating temperature 125 °C, for EN 4639-10X contacts — Part 004: Extraction tool — Product standard
EN 9133, Aerospace series — Quality management systems — Qualification procedure for aerospace standard parts MIL-I-81969/14-03, Installing and removal tools, connector electrical contact, type III, class 2, composition B 1) TR 4684, Aerospace series — Electrical and optical technology and component definitions 2)
1) Published by; DoD National (US) Mil. Department of Defense. http://www.defenselink.mil/ SIST EN 4830-001:2016
EN 4830-001:2015 (E) 5 3 Terms and definitions For the purposes of this document, the terms and definitions given in TR 4684 apply. 4 Description 4.1 General This document describes an optical connector module to be installed in plug and receptacle housings. Plug and receptacle housings conform to EN 4165-001. The connectors use rear removable optical contacts with a ferrule diameter of 1,25 mm in accordance with EN 4639-10X. The precise alignment of the optical contacts is accomplished by two alignment pin/socket and alignment sleeves. The receptacles and plugs contain either male or female module. The male module is characterised by alignment pins. The female module is equipped with the removable alignment sleeve holder. The inserts can be installed and removed from the shell by means of a tool as specified EN 4830-004. Keying system conform to EN 4165-001. Connector type designation as specified in EN 4165-001. Not compatible with cable outlets and cable clamp defined in EN 4165-002. 4.2 Receptacle Receptacle description as specified in EN 4165-001. 4.3 Plug Plug description as specified in EN 4165-001. 4.4 Module Mechanical interface and polarization between housings and modules conform to EN 4165-001. The module assembly shall be single-bloc type design complete with a keyed contact retention system and appropriate seals. The male and female modules use hermaphroditic contacts as specified in EN 4639-10X.
2) In preparation at the date of publication of this European Standard. SIST EN 4830-001:2016
EN 4830-001:2015 (E) 6 4.5 Materials and surface treatment 4.5.1 General See EN 4165-001. 4.5.2 Housings The connector housing description is specified in EN 4165-001. 4.5.3 Optical contacts and alignment sleeves The contacts shall be of suitable materials as specified in the product standard EN 4639-002. The optical alignment sleeves shall be of suitable materials as specified in the product standard EN 4830-002. The optical contacts are spring-loaded. The spring force is defined in the product standard EN 4639. 4.5.4 Metallic or non-metallic materials The materials used for modules, seals and grommets shall have a hardness and mechanical characteristics consistent with the required use. 5 Design 5.1 Housing The connector housing design is specified in EN 4165-001. 5.2 Modules The modules carrying the optical contacts shall be in hard material and have a cross section and radii such that no cracks, flaking or breaks can occur in normal operation. The module is mechanically held in the connector housing by retention clips, and removable with the use of an extraction tool. The mechanical contacts retention system shall be integrated in the hard module. The front face of the module shall be such that sealing is ensured when the connectors are coupled. The interfacial seal shall be permanently fastened on the male module and on the female module between the body of the module and the sleeve holder. Sealing of the rear face of the module is provided by the grommet. The design shall permit individual installation of the contacts without removal of the module. Installation and removal of the contacts shall be from the rear. For ease of operation, tools as per MIL-I-81969/14-03 standard (P/N for size 16) may be used. Contact identification shall be permanent and contrasted on the rear face of the insert. SIST EN 4830-001:2016
EN 4830-001:2015 (E) 7 5.3 Connector mating sequence 5.3.1 Centre coupling mechanism The mating sequence shall be: Face to face positioning; Keyways polarization guide; Plug – receptacle shell; Central thread coupling; Alignment pin engagement; Contact alignment; Optical physical contact; Sealed interface compression; Metal/metal or composite shell to shell bottoming. 5.3.2 Push-pull latching mechanism The connector mating sequence should be as follows: Face to face positioning; Plug receptacle shell; Keyways polarization guide; Alignment pin engagement; Contact alignment; Optical physical contact; Locking mechanism alignment; Sealed interface compression maintaining; Locking mechanism engagement. 5.4 Connector mating Housing design shall prevent incorrect mating of the plug onto receptacle. SIST EN 4830-001:2016
EN 4830-001:2015 (E) 8 6 Definition drawings 6.1 General The general dimensions and the masses of receptacles, plugs and protective covers are given in the product standards. 6.2 Receptacle All housing dimensions are defined in EN 4165-001. 6.3 Plug All housing dimensions are defined in EN 4165-001. 6.4 Modules All dimensions are defined in EN 4165-003. 6.5 Extraction tool modules All dimensions are defined in EN 4830-004. SIST EN 4830-001:2016
EN 4830-001:2015 (E) 9 6.5.1 Plug and receptacle, series 2 Insert and contact position See Figure 1.
NOTE Others dimensions are in accordance with EN 4165 standard. Figure 1 SIST EN 4830-001:2016
EN 4830-001:2015 (E) 10 6.5.2 Plug and receptacle, series 3 Insert and contact position See Figure 2.
NOTE Others dimensions are in accordance with EN 4165 standard. Figure 2 SIST EN 4830-001:2016
EN 4830-001:2015 (E) 11 6.5.3 Plug and receptacle single module Insert and contact position See Figure 3.
NOTE Others dimensions are in accordance with EN 4165 standard. Figure 3 SIST EN 4830-001:2016
EN 4830-001:2015 (E) 12 6.6 Mating dimensions 6.6.1 Plug and receptacle, series II and III The displacement of the optical contact in the connector is shown on Figure 4. Dimensions and tolerances are in millimetres.
Figure 4 6.6.2 Plug and receptacle single module The displacement of the optical contact in the connector is shown on Figure 5. Dimensions and tolerances are in millimetres.
Figure 5 SIST EN 4830-001:2016
EN 4830-001:2015 (E) 13 6.6.3 Coupling contact position See Figure 6.
Key 1 Optical contact to sleeve holder stop 2 Sleeve to sleeve holder cavity stop NOTE 1 Condition: In every case, J > 0 NOTE 2 The different shapes and dimensions of the sleeve cavity must be defined to warrant this condition. Figure 6 6.6.4 Contact arrangements See Figure 7. Front view of male module
Y mm X mm − 53 − 45 − 21 0 21 45 53 Coordinates positions of contacts 4,15 Guide – – – – – – 3,4 – – 2 – 1 – – 0 – 3 – – – 6 – − 3,4 – – 4 – 5 – – − 4,15 – – – – – – Guide
Figure 7 SIST EN 4830-001:2016
EN 4830-001:2015 (E) 14 7 Tests 7.1 Tests according to EN 2591-100 The tests of EN 2591, applicable in the context of this standard as well as the details necessary for implementing them and for inspecting connector characteristics, are given in Table 1. Table 1 (1 of 4) EN 2591- Designation of the test Details 6101 Optical elements - Visual examination End-face optical examination at 200× magnification minimum • At the beginning of life: Optical face undamaged and free from contamination, • After tests: no cracks, excessive scratches and detached parts.
After tests: pictures of permanent defects shall be recorded. 102 Examination of dimensions and mass According to Clause 6 and product standard. The checking of inaccessible d
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