Adjustable speed electrical power drive systems - Part 9-1: Ecodesign for motor systems - General requirements for setting energy efficiency standards

Drehzahlveränderbare elektrische Antriebe – Teil 9-1: Energieeffizienz für Antriebssysteme, Motorstarter, Leistungselektronik und deren angetriebene Einrichtungen – Allgemeine Anforderungen für die Erstellung von Normen zur Energieeffizienz von Ausrüstungen mit Elektroantrieb nach dem erweiterten Produktansatz (EPA) und semi-analytischen Modellen (SAM)

Entraînements électriques de puissance à vitesse variable - Partie 9-1: Écoconception des entraînements électriques de puissance, des démarreurs de moteurs, de l'électronique de puissance et de leurs applications entraînées - Exigences générales pour défi

Električni pogonski sistemi z nastavljivo hitrostjo - 9-1. del: Okoljsko primerna zasnova za motorske sisteme - Splošne zahteve za normativne energijske učinkovitosti

General Information

Status
Not Published
Public Enquiry End Date
30-Jan-2023
Current Stage
4020 - Public enquire (PE) (Adopted Project)
Start Date
28-Nov-2022
Due Date
17-Apr-2023
Completion Date
24-Jan-2023

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SLOVENSKI STANDARD
oSIST prEN IEC 61800-9-1:2023
01-januar-2023
Električni pogonski sistemi z nastavljivo hitrostjo - 9-1. del: Okoljsko primerno
načrtovanje pogonskih sistemov - Splošne zahteve za določanje standardov za
energijsko učinkovitost
Adjustable speed electrical power drive systems - Part 9-1: Ecodesign for motor systems
- General requirements for setting energy efficiency standards
Entraînements électriques de puissance à vitesse variable - Partie 9-1: Écoconception
des entraînements électriques de puissance, des démarreurs de moteurs, de
l'électronique de puissance et de leurs applications entraînées - Exigences générales
pour défi
Ta slovenski standard je istoveten z: prEN IEC 61800-9-1:2022
ICS:
27.015 Energijska učinkovitost. Energy efficiency. Energy
Ohranjanje energije na conservation in general
splošno
29.200 Usmerniki. Pretvorniki. Rectifiers. Convertors.
Stabilizirano električno Stabilized power supply
napajanje
oSIST prEN IEC 61800-9-1:2023 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN IEC 61800-9-1:2023

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oSIST prEN IEC 61800-9-1:2023
22G/464/CDV

COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 61800-9-1 ED2
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2022-11-18 2023-02-10
SUPERSEDES DOCUMENTS:
22G/447/CD, 22G/459/CC

IEC SC 22G : ADJUSTABLE SPEED ELECTRIC POWER DRIVE SYSTEMS (PDS)
SECRETARIAT: SECRETARY:
United States of America Mr Christopher Johnson
OF INTEREST TO THE FOLLOWING COMMITTEES: PROPOSED HORIZONTAL STANDARD:

TC 2, SC 121A
Other TC/SCs are requested to indicate their interest, if any, in
this CDV to the secretary.
FUNCTIONS CONCERNED:
EMC ENVIRONMENT QUALITY ASSURANCE SAFETY
SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING
Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members of
CENELEC, is drawn to the fact that this Committee Draft for Vote
(CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through the
CENELEC online voting system.

This document is still under study and subject to change. It should not be used for reference purposes.
Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.

TITLE:
Adjustable speed electrical power drive systems – Part 9-1: Ecodesign for motor systems – General
requirements for setting energy efficiency standards

PROPOSED STABILITY DATE: 2027

NOTE FROM TC/SC OFFICERS:


Copyright © 2022 International Electrotechnical Commission, IEC. All rights reserved. It is permitted to download this
electronic file, to make a copy and to print out the content for the sole purpose of preparing National Committee positions.
You may not copy or "mirror" the file or printed version of the document, or any part of it, for any other purpose without
permission in writing from IEC.

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oSIST prEN IEC 61800-9-1:2023
– 2 – IEC CDV 61800-9-1  IEC 2022
CONTENTS
CONTENTS . 2
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 8
2 Normative references . 8
3 Terms, definitions and symbols. 9
3.1 Terms and definitions . 9
3.2 Symbols . 10
4 Requirements for the development of energy efficiency standards for extended
products . 12
4.1 General . 12
4.2 Responsibility of the extended product standard or technical committee . 13
4.3 Elements to achieve the extended product approach . 14
5 Requirements for the semi analytic model (SAM) of the extended product . 15
6 Requirements for the semi analytic model (SAM) of the motor system . 16
6.1 General . 16
6.2 Operating points of the PDS . 16
6.3 Requirements if the motor system contains no CDM . 17
7 Merging the semi analytic models (SAMs) to the extended product approach . 18
7.1 General . 18
7.2 Speed versus torque loss points of a motor system . 18
7.3 How to determine intermediate speed versus torque loss points of a motor
system . 19
7.3.1 General . 19
7.3.2 Loss determination by maximum losses of neighbouring loss points . 20
7.3.3 Loss determination by two-dimensional interpolation of losses of
neighbouring loss points . 20
Annex A (informative) Example of how to apply the SAM in the EPA for pump systems
with a required speed versus torque loss points using the PDS . 22
Annex B (informative) Calculation of the energy consumption based on the duty profile . 24
Annex C (informative) Basic torque and power vs. speed profiles, operating points
over time . 25
C.1 General . 25
C.2 Basic torque and power vs. speed profiles . 25
C.3 Operating points over time . 26
C.4 Definition of the operating points over time . 26
C.4.1 General . 26
C.4.2 Calculation of the energy consumption based on the operating points
over time . 27
C.4.3 Example of loss calculation for different operating points over time . 27
Bibliography . 30

Figure 1 – Illustration of the extended product with embedded motor system . 9
Figure 2 – Stakeholders and responsibilities for determination of the energy efficiency
indicator for an extended product . 13

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IEC CDV 61800-9-1  IEC 2022 – 3 –
Figure 3 – Illustration of the operating points (shaft speed, torque) for the
determination of relative losses of the power drive system (PDS) . 17
Figure 4 – Speed versus torque relative power loss operating points to determine the

motor starter or switchgear losses . 17
Figure 6 – Responsibilities and workflow to derive the energy efficiency indicator (EEI)
of an extended product . 18
Figure 6 – Four segments of deviating operating points of a PDS . 19
Figure 7 – Two-dimensional interpolation for deviating operating points . 20
Figure A.1 – Three points of relative losses and shaded area of interest for the pump
manufactures while defining their EEI (energy efficiency index) . 22
Figure A.2 – Example how the SAMs of the PDS and the pump system shall interact to

the resulting efficiency index of a pump system . 23
Figure C.1 – Typical basic torque and power vs. speed profiles . 25
Figure C.2 – Example of operating points over time . 26

Table 1 – Illustration of how to combine essential elements of the efficiency
contributions . 15
Table C.1 – Operating points over time for the investigated examples . 27
Table C.2 – Losses in the specified operating points for configuration 1 . 27
Table C.3 – Losses in the specified operating points for configuration 2 . 28

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INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________

ADJUSTABLE SPEED ELECTRICAL POWER DRIVE SYSTEMS (PDS) –

Part 9-1: Ecodesign for motor systems –
General requirements for setting energy efficiency standards

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their
preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
may participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence between
any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61800-9-1 has been prepared by subcommittee 22G: Adjustable
speed electric drive systems incorporating semiconductor power converters, of IEC technical
committee 22: Power electronic systems and equipment.
The text of this standard is based on the following documents:
FDIS Report on voting
22G/348/FDIS 22G/351/RVD

Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.

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oSIST prEN IEC 61800-9-1:2023
IEC CDV 61800-9-1  IEC 2022 – 5 –
A list of all parts in the IEC 61800 series, published under the general title Adjustable speed
electrical power drive systems, can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.

IMPORTANT – The 'colour inside' logo on the cover page of this publication indicates that it
contains colours which are considered to be useful for the correct understanding of its
contents. Users should therefore print this document using a colour printer.

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oSIST prEN IEC 61800-9-1:2023
– 6 – IEC CDV 61800-9-1  IEC 2022
1 INTRODUCTION
2 IEC SC 22G includes the standardization task force for dealing with energy efficiency of motor
3 systems. It has close collaboration with several other technical committees (for example,
4 IEC TC 2, IEC SC 121A).
5 IEC SC 22G maintains responsibility for all relevant aspects in the field of energy efficiency and
6 ecodesign requirements for power electronics, switchgear, control gear and power drive
7 systems and their industrial applications.
8 The core requirements of energy efficiency standardization are illustrated in Figure I.1. The
9 work has been agreed to provide the reasonable target as a best compromise.
Market surveillable
Technically
(independent
comprehensive
certifiable)
Reasonable target
Manufacturer neutral
(no marketing messages) IEC
10
11 Figure I.1 – Illustration of core requirements
12 of energy efficiency standardization
13 IEC 61800 (all parts) do not deal with mechanical engineering components.
14 NOTE Geared motors (motors with directly adapted gearboxes) are treated like power drive systems (converter plus
15 motor). See IEC 60034-30-1 for classification of the losses of a geared motor. The efficiency classes of gearboxes
16 as individual components are under consideration.
17 IEC 61800-9-1 is a subpart of the IEC 61800 series, which has the following structure:
18 – Part 1: General requirements – Rating specifications for low voltage adjustable speed D.C.
19 power drive systems
20 – Part 2: General requirements – Rating specifications for low voltage adjustable speed A.C.
21 power drive systems
22 – Part 3: EMC requirements and specific test methods
23 – Part 5: Safety requirements
24 – Part 6: Guide for determination of types of load duty and corresponding current ratings
25 – Part 7: Generic interface and use of profiles for power drive systems
26 – Part 8: Specification of voltage on the power interface
27 – Part 9: Ecodesign for motor systems
28 Each part is further subdivided into several subparts, published either as International
29 Standards or as Technical Specifications or Technical Reports, some of which have already

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IEC CDV 61800-9-1  IEC 2022 – 7 –
30 been published. Others will be published with the part number followed by a dash and a second
31 number identifying the subdivision (for example, IEC 61800-9-2).
32 This subpart of IEC 61800-9 is an International Standard for characterizing the energy efficiency
33 of motor systems when supplied by a motor starter or by a variable voltage/frequency converter.
34 The goal of this part of IEC 61800-9 is to establish a clear and simple system for the comparison
35 of the energy performance of motor systems that can help manufacturers to improve their
36 products, to give users the necessary transparency and information and to provide a robust
37 reference base for regulators and minimum energy performance standards.
38 The IEC 61800-9 series (Ecodesign for motor systems) consist of the following subparts:
39 – Part 9-1: General requirements for setting energy efficiency standards
40 – Part 9-2: Energy efficiency determination and classification
41
42

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43 ADJUSTABLE SPEED ELECTRICAL POWER DRIVE SYSTEMS (PDS) –
44
45 Part 9-1: Ecodesign for motor systems –
46 General requirements for setting energy efficiency standards
47
48
49
50 1 Scope
51 This part of IEC 61800 specifies the general methodology to energy efficiency standardization
52 for any extended product by using the guidance of the extended product approach (EPA).
53 This document is a Group Energy Efficiency Publication as defined in IEC Guide 119 with the
54 energy efficiency function to establish a clear and simple system methodology for the
55 comparison of the energy performance of motor systems to help product and system
56 improvement.
57 It enables product committees for driven equipment connected to motor systems (so called
58 extended products) to interface with the relative power losses of the connected motor system
59 (e.g. power drive system) in order to calculate the system energy efficiency for the whole
60 application.
61 This is based on specified calculation models for speed/load profiles, the duty profiles and
62 relative power losses of appropriate torque versus speed operating points.
63 This document is applicable to motor systems operated by a motor starter or by a converter
64 (power drive system).
65 This document does not specify requirements for environmental impact declarations.
66 Power Drive Systems designed to drive DC motors are not included in the Scope of this
67 Standard.
68 2 Normative references
69 The following documents are referred to in the text in such a way that some or all of their content
70 constitutes requirements of this document. For dated references, only the edition cited applies.
71 For undated references, the latest edition of the referenced document (including any
72 amendments) applies.
73 IEC 60050-161, International Electrotechnical Vocabulary – Part 161: Electromagnetic
74 compatibility
75 IEC 60034-2-1:2014, Rotating electrical machines – Part 2-1: Standard methods for determining
76 losses and efficiency from tests (excluding machines for traction vehicles)
77 IEC 60034-2-3, Rotating electrical machines – Part 2-3: Specific test methods for determining
78 losses and efficiency of converter-fed AC induction motors
79 IEC 61800-9-2:2016, Adjustable speed electrical power drive systems – Part 9-2: Ecodesign for
80 motor systems – Energy efficiency determination and classification
81 IEC TR 62837:2013, Energy efficiency through automation systems

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82 IEC Guide 119:2017, Preparation of energy efficiency publications and the use of basic energy
83 efficiency publications and group energy efficiency publications
84 3 Terms, definitions and symbols
85 3.1 Terms and definitions
86 For the purposes of this document, the terms and definitions given in IEC 60050-161 and the
87 following apply.
88 ISO and IEC maintain terminological databases for use in standardization at the following
89 addresses:
90 • IEC Electropedia: available at http://www.electropedia.org/
91 • ISO Online browsing platform: available at http://www.iso.org/obp
92 3.1.1
93 duty profile
94 3.1.2 Annual distribution load points with associated time fraction. The duty profile
95 may consist of only one operating point.
96 energy efficiency indicator
97 EEI
98 A generic value describing the energy efficiency of an extended product operating with a
99 specified duty profile.”
100 Note 1 to entry: Examples of EEI include the Energy Efficiency Index defined by the pump industry to
101 characterize pump systems, or the weighted average electrical power described in Annex B.
102 3.1.3
103 extended product
104 EP
105 driven equipment together with its connected motor system (e.g. a PDS)
106 Note 1 to entry: See Figure 1.
Extended product
Motor system
Power drive system (PDS)
Complete drive module (CDM) Driven equipment
Basicdri
Mains
ve
Trans- Load
Feeding
Motor
and
module
mission machine
section
i

Motor starter
(contactor, soft starter),
)
Motor control system = CDM or starter
IEC
107
108 Figure 1 – Illustration of the extended product with embedded motor system
Auxiliaries
Auxiliaries

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109 3.1.4
110 extended product approach
111 EPA
112 methodology to determine the energy efficiency indicator (EEI) of the extended product (EP)
113 using the speed torque profiles of the driven equipment, the power losses of the motor system
114 and the duty profile of the application
115 Note 1 to entry: FEI is used as the energy index for the fan industry
116
117 3.1.5
118 extended product standard committee
119 body in charge of the standardization of the energy efficiency indicators for a given extended
120 product
121 Note 1 to entry: Extended product committees can be ISO or IEC technical committees, or other relevant bodies.
122 3.1.6
123 load-time profile
124 fraction of time spent at each operating point during the total operating time or a complete cycle
125 of operation of the extended product
126 Note 1 to entry: Typically this profile is represented by a histogram.
127 Note 2 to entry: The standby mode can be included in the load time profile.
128 3.1.7
129 motor control equipment
130 either a CDM or a motor starter
131 3.1.8
132 motor system
133 motor control equipment and motor
134 3.1.9
135 semi analytic model
136 SAM
137 determination model for the losses of a motor system or a driven equipment
138 Note 1 to entry: SAMs include physical and mathematical parameters and calculation algorithm of the subparts of
139 an EP. SAMs are necessary to determine the typical relative power losses of the subparts of an EP in order to
140 determine its overall losses.
141 3.1.10
142 transmission
143 any component (coupling, Gear box, etc.) which connects the motor shaft to the load machine
144 (e.g. pump)
145 3.2 Symbols
146 3.2.1
147 E
Electrical
148 electrical energy [kWh] consumption of an application during a certain runtime period
149 3.2.2
150 k
P
151 ratio of the weighted average electrical power consumption P of an application to the
Electrical
152 reference power consumption P
Reference

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153 3.2.3
154 P
Electrical
155 power consumption [kW] of an application over time
156 3.2.4
157 P
Electrical Max
158 power consumption [kW] at 100 % speed and 100 % load
159 3.2.5
160 P
i
161 power consumption [kW] at operating point i
162 3.2.6
163 P
L,control
164 power losses [kW] of the motor control equipment
165 3.2.7
166 P
n
167 nominal power of an equipment which is typical for its population of the same rating
168 Note 1 IEC 60034-1 for motors
169 3.2.8
170 P
out,CDM
171 output power [kW] of CDM obtained from the power loss measurement
172 3.2.9
173 P
out,PDS
174 output power of PDS obtained from the power loss measurement
175 3.2.10
176 P
r
177 rated power of equipment which is assigned by its manufacturer
178 3.2.11
179 P
Reference
180 power consumption used for reference, defined by the extended product committee
181 3.2.12
182 P
L
183 electrical power losses
184 Note 1 to entry: In P , P and P , the index CDM refers to the complete drive module, Mot refers to
L,CDM L,Mot L,Aux
185 the motor, Aux refers to the auxiliary devices like cables, transformers or filters. The relative power losses are the
186 per unit losses relative to the nominal power of the device.
187 3.2.13
188 P
L,CDM
189 power losses of a CDM
190 3.2.14
191 P
L,CDM,determined
192 power losses of a CDM from the power loss determination method

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193 3.2.15
194 P
L,CDM,relative
195 power losses of a CDM, with reference to its rated apparent power
196 3.2.16
197 P
L,inverter
198 power losses in the inverter section of a CDM
199 3.2.17
200 P
L,PDS,determined
201 power losses of PDS from the power loss determination method
202 3.2.18
203 P
L,Mot
204 total losses of a motor according to according to IEC 60034-2-3:2020 when supplied by a
205 converter (non-sinusoidal power supply)
206 3.2.19
207 t
W
208 working time of an equipment
209 3.2.20
210 T
i
211 torque [Nm] at operating point i
212 3.2.21
213 TF
i
214 percentage of time (time fraction) an extended product is operated at one specific operating
215 point i
216 4 Requirements for the development of energy efficiency standards for
217 extended products
218 4.1 General
219 This document specifies a methodology to determine the energy efficiency indicator of an
220 application, based on the concept of semi analytic models (SAM). The methodology shall be
221 referred to as an extended product approach (EPA).
222 The responsibilities and tasks of the different stakeholders creating or using these extended
223 products standards, as well as the data flows in-between, are specified.
224 a) Specific information about the equipment shall be considered:
225 – The torque versus speed profile of the driven load as specified by the load manufacturer
226 or other pertinent entity (e.g. regulatory authority, other specified organization).
227 – The losses of the Motor System or its constituents (motor, CDM or motor starter) at
228 reference part-load operating points. These shall be provided by the different
229 manufacturers as specified in IEC 61800-9-2.
230 b) Information about the application shall be considered:
231 – The duty profile of the driven equipment. Pertinent entities can for example define typical
232 applications of their extended products, each associated with a typical duty profile.
233 c) The extended product approach permits the determination of an energy efficiency indicator
234 (losses, efficiency, energy consumption, etc.):

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235 – Other pertinent entity(ies) (e.g. regulatory authority, other specified organization) shall
236 define how to combine the losses of the motor system and the losses of the load, to
237 obtain an overall energy efficiency indicator for the extended product within the defined
238 application.
239 – The IEC TR 62837:2013 suggests the definition and use of key performance indicators
240 (KPIs) for energy efficiency through automation systems that are in accordance with the
241 principle of this document.
242 The interactions between the different stakeholders are shown in Figure 2.
243
244 NOTE 1 Motor and CDM manufacturers can provide data directly to the motor system manufacturer.
245 NOTE 2 If the motor system is based on a starter, then only t
...

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