SIST EN ISO 13535:2001
(Main)Petroleum and natural gas industries - Drilling and production equipment - Hoisting equipment (ISO 13535:2000)
Petroleum and natural gas industries - Drilling and production equipment - Hoisting equipment (ISO 13535:2000)
La présente Norme internationale définit les exigences pour la conception, la fabrication et les essais des équipements de levage utilisables pour les opérations de forage et de production. La présente Norme internationale couvre les équipements de levage utilisés pour le forage et la production suivants : a) poulies de levage b) moufles mobiles et fixes c) adaptateurs entre moufles et crochets d) pièces de connexion et d'adaptation pour bras élévateurs e) crochets de forage ; f) crochets pour tubes de production et barres de pompage g) bras élévateurs ; h) élévateurs pour tubes de cuvelage, de production, tiges et masse-tiges de forage i) élévateurs pour barres de pompage ; j) adaptateurs d'oeillets de têtes d'injection k) têtes d'injection (rotary swivels) ; l) têtes d'injection motorisées (powerswivels) m) raccords motorisés (powersubs) ; n) cales à coins lorsqu'elles peuvent être utilisées comme élévateurs o) réas ; p) compensateurs de pilonnement en ligne q) équipements de vissage de tiges carrées lorsqu'ils peuvent être utilisés comme équipement de levage r) réservoirs sous pression et tuyauterie installés sur des équipements de levage s) colliers de sûreté lorsqu'ils peuvent être utilisés comme équipement de levage t) chariots rétractables (doilies) (annexe B). La présente Norme internationale établit des exigences correspondant à deux niveaux de spécification de produits (PSL). Ces deux appellations PSL définissent différents niveaux d'exigences techniques. Toutes les exigences des chapitres 4 à 11 sont applicables à PSL 1, à moins d'être expressément identifié comme PSL 2. PSL 2 comprend toutes les exigences de PSL 1 plus des pratiques complémentaires prescrites dans le présent document. Des exigences supplémentaires ne s'appliquent que lorsqu'elles sont spécifiées. L'annexe A donne un nombre d'exigences supplémentaires normalisées.
Erdöl- und Erdgasindustrien - Bohr- und Fördereinrichtungen - Hebegerät (ISO 13535:2000)
Diese Internationale Norm enthält Normen für die Konstruktion, Fertigung und Prüfung von Hebegerät, das sich für den Einsatz bei Bohr- und Förderarbeiten eignet.
Diese Norm behandelt das nachstehende Hebegerät für Bohr- und Fördereinrichtungen:
a) Seilscheiben;
b) Flaschenzugblöcke und Hakenblöcke;
c) Block/Haken-Passstücke;
d) Verbindungsstücke und Bügelpassstücke;
e) Bohrhaken;
f) Steigrohr- und Pumpgestängehaken;
g) Elevatorbügel;
h) Futterrohr-, Steigrohr-, Bohrgestänge- und Schwerstangenelevatoren;
i) Pumpgestängeelevatoren;
j) Spülkopfbügel-Passstücke;
k) Spülköpfe;
l) Kraftspülköpfe;
m) Kellyverschraubvorrichtungen;
n) Keiltöpfe, wenn zum Einsatz als Elevatoren geeignet;
o) Totseilanker;
p) Bohrstrang-Bewegungsausgleichsvorrichtungen;
q) Kellyverschraubvorrichtungen, wenn zum Einsatz als Hebegerät geeignet;
r) Druckbehälter und am Hebegerät befestigte Rohrleitungen;
s) Sicherheitsklemmen, wenn zum Einsatz als Hebegerät geeignet;
t) Führungswagen (Anhang B).
Diese Internationale Norm enthält Anforderungen für zwei Produktspezifikationsstufen (PSL). Die beiden Bezeichnungen der Produktspezifikationsstufen legen unterschiedliche Stufen technischer Anforderungen fest. Alle Anforderungen der Abschnitte 4 bis 11 gelten für Produktspezifikationsstufe 1, sofern sie nicht besonders für die
Produktspezifikationsstufe 2 ausgewiesen sind. Produktspezifikationsstufe 2 schließt alle Anforderungen von
Produktspezifikationsstufe 1 sowie zusätzliche in der vorliegenden Norm aufgeführte Verfahren ein.
Zusätzliche Anforderungen gelten nur, wenn dies besonders angegeben ist. Anhang A enthält eine Anzahl
standardisierter zusätzlicher Anforderungen.
Industries du pétrole et du gaz naturel - Equipements de forage et de production - Equipement de levage (ISO 13535:2000)
La présente Norme internationale définit les exigences pour la conception, la fabrication et les essais des équipements de levage utilisables pour les opérations de forage et de production. La présente Norme internationale couvre les équipements de levage utilisés pour le forage et la production suivants : a) poulies de levage b) moufles mobiles et fixes c) adaptateurs entre moufles et crochets d) pièces de connexion et d'adaptation pour bras élévateurs e) crochets de forage ; f) crochets pour tubes de production et barres de pompage g) bras élévateurs ; h) élévateurs pour tubes de cuvelage, de production, tiges et masse-tiges de forage i) élévateurs pour barres de pompage ; j) adaptateurs d'oeillets de têtes d'injection k) têtes d'injection (rotary swivels) ; l) têtes d'injection motorisées (powerswivels) m) raccords motorisés (powersubs) ; n) cales à coins lorsqu'elles peuvent être utilisées comme élévateurs o) réas ; p) compensateurs de pilonnement en ligne q) équipements de vissage de tiges carrées lorsqu'ils peuvent être utilisés comme équipement de levage r) réservoirs sous pression et tuyauterie installés sur des équipements de levage s) colliers de sûreté lorsqu'ils peuvent être utilisés comme équipement de levage t) chariots rétractables (doilies) (annexe B). La présente Norme internationale établit des exigences correspondant à deux niveaux de spécification de produits (PSL). Ces deux appellations PSL définissent différents niveaux d'exigences techniques. Toutes les exigences des chapitres 4 à 11 sont applicables à PSL 1, à moins d'être expressément identifié comme PSL 2. PSL 2 comprend toutes les exigences de PSL 1 plus des pratiques complémentaires prescrites dans le présent document. Des exigences supplémentaires ne s'appliquent que lorsqu'elles sont spécifiées. L'annexe A donne un nombre d'exigences supplémentaires normalisées.
Petroleum and natural gas industries - Drilling and production equipment - Hoisting equipment (ISO 13535:2000)
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN ISO 13535:2001
01-junij-2001
Petroleum and natural gas industries - Drilling and production equipment -
Hoisting equipment (ISO 13535:2000)
Petroleum and natural gas industries - Drilling and production equipment - Hoisting
equipment (ISO 13535:2000)
Erdöl- und Erdgasindustrien - Bohr- und Fördereinrichtungen - Hebegerät (ISO
13535:2000)
Industries du pétrole et du gaz naturel - Equipements de forage et de production -
Equipement de levage (ISO 13535:2000)
Ta slovenski standard je istoveten z: EN ISO 13535:2000
ICS:
75.180.10 Oprema za raziskovanje in Exploratory and extraction
odkopavanje equipment
SIST EN ISO 13535:2001 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN ISO 13535:2001
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SIST EN ISO 13535:2001
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SIST EN ISO 13535:2001
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SIST EN ISO 13535:2001
INTERNATIONAL ISO
STANDARD 13535
First edition
2000-12-15
Petroleum and natural gas industries —
Drilling and production equipment —
Hoisting equipment
Industries du pétrole et du gaz naturel — Équipements de forage et de
production — Équipement de levage
Reference number
ISO 13535:2000(E)
©
ISO 2000
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SIST EN ISO 13535:2001
ISO 13535:2000(E)
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ii © ISO 2000 – All rights reserved
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SIST EN ISO 13535:2001
ISO 13535:2000(E)
Contents Page
Foreword.v
Introduction.vi
1 Scope .1
2 Normative references .2
3 Terms, definitions and abbreviated terms .3
3.1 Terms and definitions .3
3.2 Abbreviated terms .5
4 Design .5
4.1 General.5
4.2 Design conditions.5
4.3 Strength analysis.5
4.4 Size class.7
4.5 Contact surface radii .7
4.6 Rating.7
4.7 Design safety factor .7
4.8 Shear strength.8
4.9 Specific equipment.8
4.10 Design documentation .8
5 Design verification test .8
5.1 General.8
5.2 Sampling of test units .8
5.3 Test procedures.8
5.4 Determination of load rating.9
5.5 Alternative design verification test procedure and rating.9
5.6 Design verification test apparatus.10
5.7 Design changes .10
5.8 Records.10
6 Materials requirements .10
6.1 General.10
6.2 Written specifications .10
6.3 Mechanical properties.11
6.4 Material qualification .11
6.5 Manufacture.12
6.6 Chemical composition .12
7 Welding requirements .15
7.1 General.15
7.2 Welding qualifications.15
7.3 Written documentation.15
7.4 Control of consumables.15
7.5 Weld properties.15
7.6 Post-weld heat-treatment.16
7.7 Fabrication welds.16
7.8 Repair welds.16
8 Quality control.17
8.1 General.17
8.2 Quality control personnel qualifications.17
8.3 Measuring and test equipment.17
8.4 Quality control for specific equipment and components.17
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SIST EN ISO 13535:2001
ISO 13535:2000(E)
8.5 Dimensional verification .22
8.6 Proof load test.22
8.7 Hydrostatic testing.23
8.8 Functional testing .23
9 Equipment.24
9.1 General.24
9.2 Hoisting sheaves.24
9.3 Travelling blocks.25
9.4 Block-to-hook adapters.26
9.5 Connectors, link-adapters and drill-pipe elevator-adapters.26
9.6 Drilling hooks .26
9.7 Elevator links.26
9.8 Elevators .26
9.9 Rotary swivels.29
9.10 Power swivels.36
9.11 Power subs.36
9.12 Wireline anchors .37
9.13 Drill-string motion compensators .37
9.14 Pressure vessels and piping .37
9.15 Anti-friction bearings.37
9.16 Safety clamps when capable of being used as hoisting equipment .37
10 Marking .38
10.1 Product marking.38
10.2 Rating marking.38
10.3 Composite equipment marking .38
10.4 Component traceability .38
10.5 Serialization.38
10.6 Marking method .38
11 Documentation.38
11.1 General.38
11.2 Documentation to be kept by the manufacturer.39
11.3 Documentation to be delivered with the equipment .39
Annex A (normative) Supplementary requirements .41
A.1 General.41
A.2 SR 1 Proof load test.41
A.3 SR 2 Low temperature test.41
A.4 SR 3 Data book.41
A.5 SR 4 Additional volumetric examination of castings.42
A.6 SR 5 Volumetric examination of wrought material.42
Annex B (normative) Guide dollies.43
B.1 General.43
B.2 Principal loading conditions and corresponding safety factors .43
B.3 Loads and load combinations .43
B.4 Fatigue considerations.44
B.5 Special safety precautions.44
Annex C (informative) Guidance for qualification of heat-treatment equipment.45
C.1 Temperature tolerance .45
C.2 Furnace calibration.45
C.3 Instruments.46
Bibliography .47
iv © ISO 2000 – All rights reserved
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SIST EN ISO 13535:2001
ISO 13535:2000(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO
member bodies). The work of preparing International Standards is normally carried out through ISO technical
committees. Each member body interested in a subject for which a technical committee has been established has
the right to be represented on that committee. International organizations, governmental and non-governmental, in
liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical
Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3.
Draft International Standards adopted by the technical committees are circulated to the member bodies for voting.
Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this International Standard may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights.
International Standard ISO 13535 was prepared by Technical Committee ISO/TC 67, Materials, equipment and
offshore structures for petroleum and natural gas industries, Subcommittee SC 4, Drilling and production
equipment.
Annexes A and B form a normative part of this International Standard. Annex C is for information only.
© ISO 2000 – All rights reserved v
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SIST EN ISO 13535:2001
ISO 13535:2000(E)
Introduction
rd
This International Standard is based upon API Spec 8C [2], 3 edition, December 1997.
Users of this International Standard should be aware that further or differing requirements may be needed for
individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser
from accepting, alternative equipment or engineering solutions for the individual application. This may be
particularly applicable where there is innovative or developing technology. Where an alternative is offered, the
vendor should identify any variations from this International Standard and provide details.
vi © ISO 2000 – All rights reserved
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SIST EN ISO 13535:2001
INTERNATIONAL STANDARD ISO 13535:2000(E)
Petroleum and natural gas industries — Drilling and production
equipment — Hoisting equipment
1 Scope
This International Standard provides requirements for the design, manufacture and testing of hoisting equipment
suitable for use in drilling and production operations.
This International Standard is applicable to the following drilling and production hoisting equipment:
a) hoisting sheaves;
b) travelling blocks and hook blocks;
c) block-to-hook adapters;
d) connectors and link adapters;
e) drilling hooks;
f) tubing hooks and sucker-rod hooks;
g) elevator links;
h) casing elevators, tubing elevators, drill-pipe elevators and drill-collar elevators;
i) sucker-rod elevators;
j) rotary swivel-bail adapters;
k) rotary swivels;
l) power swivels;
m) power subs;
n) spiders, if capable of being used as elevators;
o) wire-line anchors;
p) drill-string motion compensators;
q) kelly spinners, if capable of being used as hoisting equipment;
r) pressure vessels and piping mounted onto hoisting equipment;
s) safety clamps, if capable of being used as hoisting equipment;
t) guide dollies (annex B).
© ISO 2000 – All rights reserved 1
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SIST EN ISO 13535:2001
ISO 13535:2000(E)
This International Standard establishes requirements for two product specification levels (PSLs). These two PSL
designations define different levels of technical requirements. All the requirements of clause 4 through clause 11
are applicable to PSL 1 unless specifically identified as PSL 2. PSL 2 includes all the requirements of PSL 1 plus
the additional practices as stated herein.
Supplementary requirements apply only when specified. Annex A gives a number of standardized supplementary
requirements.
2 Normative references
The following normative documents contain provisions which, through reference in this text, constitute provisions of
this International Standard. For dated references, subsequent amendments to, or revisions of, any of these
publications do not apply. However, parties to agreements based on this International Standard are encouraged to
investigate the possibility of applying the most recent editions of the normative documents indicated below.
Members of ISO and IEC maintain registers of currently valid International Standards.
ISO 10422, Petroleum and natural gas industries – Threading, gauging and thread inspection of casing ,tubing and
line pipe threads – Specifications.
ISO 11960, Petroleum and natural gas industries – Steel pipes for use as casing or tubing for wells.
1)
API RP 9B, Application, Care, and Use of Wire Rope for Oil Field Service.
API Spec 7, Rotary Drill Stem Elements.
2)
ASME B31.3, Chemical Plant and Petroleum Refinery Piping.
ASME V BPVC Section 5, 1998, Non-destructive Examination.
ASME VIII, DIV 1, Rules for Construction of Pressure Vessels.
ASME IX, Welding and Brazing specification.
3)
ASTM A370, Standard Test Methods and Definitions for Mechanical Testing of Steel Products.
ASTM A 388, Standard Practice for Ultrasonic Examination of Heavy Steel Forgings.
ASTM A 488, Standard Practice for Steel Castings, Welding, Qualifications of Procedures and Personnel.
ASTM A 770, Standard Specification for Through-Thickness Tension Testing of Steel Plates for Special
Applications.
ASTM E 4, Load Verification of Testing Machines.
ASTM E 125, Standard Reference Photographs for Magnetic Particle Indications on Ferrous Castings.
ASTM E 165, Standard Test Method for Liquid Penetrant Examination.
ASTM E 186, Standard Reference Radiographs for Heavy-Walled (2 to 4 1/2-in. (51 to 114-mm)) Steel Castings.
ASTM E 280, Standard Reference Radiographs for Heavy-Walled (4 1/2 to 12-in. (114 to 305-mm)) Steel Castings.
1) American Petroleum Institute; 1220 L St N.W.; Washington DC, 20005; USA.
th
2) American Society of Mechanical Engineers; 345 East 47 Street; New York, NY 10017; USA.
3) American Society for Testing and Materials; 100 Barr Harbor Drive; West Conshohocken, PA 19428; USA.
2 © ISO 2000 – All rights reserved
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SIST EN ISO 13535:2001
ISO 13535:2000(E)
ASTM E 428, Standard Practice for Fabrication and Control of Steel Reference Blocks Used in Ultrasonic
Inspection.
ASTM E 446, Standard Reference Radiographs for Steel Castings Up to 2 in. (51 mm) in Thickness.
ASTM E 709, Standard Guide for Magnetic Particle Examination.
4)
ASNT-TC-IA , Recommended practice for personnel qualification and certification in non-destructive testing.
AWS D1.1, Structural welding code.
AWS QC1, Standard for AWS Certification of Welding Inspectors.
EN 287 (all parts), Approval testing of welders – Fusion welding.
EN 288 (all parts), Specification and qualification of welding procedures for metallic materials.
5)
MSS SP-55, Quality standard for steel castings for valves, flanges and fittings and other piping components –
Visual method for evaluation of surface irregularities.
3 Terms, definitions and abbreviated terms
For the purposes of this International Standard, the following terms, definitions and abbreviated terms apply.
3.1 Terms and definitions
3.1.1
bearing-load rating
calculated maximum load for bearings subjected to the primary load
3.1.2
design load
sum of static and dynamic loads that would induce the maximum allowable stress in an item
3.1.3
design safety factor
factor to account for a certain safety margin between the maximum allowable stress and the specified minimum
yield strength of a material
3.1.4
design verification test
test performed to validate the integrity of the design calculations used
3.1.5
dynamic load
load applied to the equipment due to acceleration effects
3.1.6
equivalent-round
standard for comparing various shaped sections to round bars, used for determining the response to hardening
characteristics when heat-treating low-alloy and martensitic corrosion-resistant steels
4) American Society for Nondestructive Testing; 4153 Arlingate Plaza; Box 28518; Columbus, OH 43228; USA.
5) Manufacturers' Standardization Society of the Valve and Fittings Industry; 127 Park Street NE; Vienna, VA 22180; USA.
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SIST EN ISO 13535:2001
ISO 13535:2000(E)
3.1.7
linear indication
indication revealed by NDE, having a length of at least three times the width
3.1.8
load rating
maximum operating load, both static and dynamic, to be applied to the equipment
NOTE The load rating is numerically equivalent to the design load.
3.1.9
maximum allowable stress
specified minimum yield strength divided by the design safety factor
3.1.10
primary load
axial load which equipment is subjected to in operations
3.1.11
primary-load-carrying component
component of the equipment through which the primary load is carried
3.1.12
product specification level
degree of controls applied on materials and processes for the primary-load-carrying components of the equipment
NOTE The two product specification levels are identified by the code PSL 1 or PSL 2.
3.1.13
proof load test
production load test performed to validate the load rating of a unit
3.1.14
repair
removal of defects from, and refurbishment of, a component or assembly by welding, during the manufacture of
new equipment
NOTE The term "repair", as referred to in this International Standard, applies only to the repair of defects in materials
during the manufacture of new equipment.
3.1.15
rounded indication
indication revealed by NDE, with a circular shape or with an elliptical shape having a length of less than three times
the width
3.1.16
safe working load
the design load minus the dynamic load
3.1.17
size class
designation by which dimensionally-interchangeable equipment of the same maximum load rating is identified
3.1.18
special process
operation which may change or affect the mechanical properties, including toughness, of the materials used in the
equipment
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SIST EN ISO 13535:2001
ISO 13535:2000(E)
3.1.19
test unit
prototype unit upon which a design verification test is conducted
3.2 Abbreviated terms
ER equivalent-round
HAZ heat-affected zone
PSL product specification level
NDE non-destructive examination
PLC principal loading condition
PWHT post-weld heat-treatment
4 Design
4.1 General
Hoisting equipment shall be designed, manufactured and tested so that it is in every respect fit for its intended
purpose. The equipment shall safely transfer the load for which it is intended. The equipment shall be designed for
simple and safe operation. Guide dollies shall be designed in accordance with annex B.
4.2 Design conditions
The following design conditions shal
...
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