SIST EN 545:2011
(Main)Ductile iron pipes, fittings, accessories and their joints for water pipelines - Requirements and test methods
Ductile iron pipes, fittings, accessories and their joints for water pipelines - Requirements and test methods
This European Standard specifies the requirements and associated test methods applicable to ductile iron pipes, fittings, accessories and their joints for the construction of pipelines outside buildings: - to convey different types of water (e.g. raw water, treated water, re-used water) for all types of applications (e.g. water intended for human consumption, for fire protection, for snow making, for irrigation, for hydro-electricity etc.); - with or without pressure; - to be installed below or above ground. This European Standard is applicable to pipes, fittings and accessories which are: - manufactured with socketed, flanged or spigot ends; - supplied externally and internally coated; - suitable for fluid temperatures between 0 °C and 50 °C, excluding frost; - not intended for use in areas subject to reaction to fire regulations. This does not preclude special arrangements for the products to be used at higher temperatures. This European Standard covers pipes and fittings cast by any type of foundry process or manufactured by fabrication of cast components, as well as corresponding joints and accessories, in a size range extending from DN 40 to DN 2 000, inclusive. This European Standard specifies requirements for materials, dimensions and tolerances, mechanical properties and standard coatings of ductile iron pipes and fittings. It also gives performance requirements for all components including joints. Joint design and gasket shapes are outside the scope of this standard. In addition, reference is made to the minimum performance requirements of couplings, flange adaptors and saddles manufactured for use with ductile iron pipes and fittings.
Rohre, Formstücke, Zubehörteile aus duktilem Gusseisen und ihre Verbindungen für Wasserleitungen - Anforderungen und Prüfverfahren
Diese Europäische Norm legt die Anforderungen und die diesbezüglichen Prüfverfahren fest, die auf gusseiserne Rohre, Formstücke und ihre Verbindungen zur Errichtung von Rohrleitungen außerhalb von Gebäuden anwendbar sind:
- zum Transport verschiedener Arten von Wasser (z. B. Rohwasser, behandeltes Wasser, wieder aufbereitetes Wasser) für alle Anwendungsarten (z. B. Wasser für den menschlichen Gebrauch, für die Brandbekämpfung, für die Schneeherstellung, für die Bewässerung, für Wasserkraftanlagen, usw.);
- mit oder ohne Innendruck;
- oberirdisch oder erdverlegt.
Diese Norm gilt für Rohre, Formstücke und Zubehörteile, die:
- mit Muffen, Flanschen oder Einsteckenden versehen sind;
- mit Umhüllung und Auskleidung geliefert werden;
- für Temperaturen flüssiger Medien zwischen 0 °C, jedoch außerhalb des Frostbereiches, und 50 °C geeignet sind;
- nicht für die Anwendung in Bereichen, die Bestimmungen zum Brandverhalten unterliegen, vorgesehen sind.
ANMERKUNG 1 Dies schließt besondere Vereinbarungen für die Verwendung dieser Produkte bei höheren Temperaturen nicht aus.
Diese Norm gilt für Rohre und Formstücke, die nach einem beliebigen Gießverfahren oder aus gegossenen Einzelteilen hergestellt werden, ebenso für die entsprechenden Verbindungen und Zubehörteile für den Nennweitenbereich von DN 40 bis einschließlich DN 2 000.
Diese Europäische Norm legt Anforderungen an Werkstoffe, Abmessungen und Grenzabmaße, mechanische Eigenschaften und die Standardumhüllungen und Auskleidungen von Rohren und Formstücken aus duktilem Gusseisen fest. Sie enthält ebenfalls Anforderungen an die Funktion aller Rohrleitungsteile, einschließlich der Verbindungen. Ausführung der Verbindungen und Form der Dichtungen liegen außerhalb des Anwendungs-bereiches dieser Europäischen Norm.
Darüber hinaus wird auf die Leistungsanforderungen an Kupplungen, Flanschadapter und Sattelstücke, die für den Gebrauch mit Rohren und Formstücken aus duktilem Gusseisen hergestellt sind, Bezug genommen.
Tuyaux, raccords et accessoires en fonte ductile et leurs assemblages pour canalisations d'eau - Prescriptions et méthodes d'essai
La présente Norme européenne décrit les prescriptions et les méthodes d'essai associées, applicables aux tuyaux, raccords et accessoires en fonte ductile et à leurs assemblages, destinés à la construction de canalisations à l'extérieur de bâtiments :
- pour transporter différents types d'eau (par exemple l'eau potable, l'eau traitée ou l'eau réutilisée) destinés à tous les types d'applications (par exemple l'eau destinée à la consommation humaine, à la protection contre les incendies, à la fabrication de neige, à l'irrigation, à l'hydroélectricité, etc.) ;
- avec ou sans pression ;
- installées dans le sol ou en aérien.
Cette norme est applicable aux tuyaux, raccords et accessoires qui sont :
-fabriqués avec des extrémités à emboîture, à bride ou à bout uni ;
- livrés revêtus extérieurement et intérieurement ;
- utilisables pour des températures de fluide allant de 0 °C à 50 °C, gel exclus ;
non destinés à l'usage dans des domaines sujets à une réglementation sur les risques d'incendie.
NOTE 1 Ceci n'exclut pas les dispositions spéciales permettant d'utiliser les produits à des températures plus élevées.
Cette norme traite des tuyaux et raccords moulés par tout procédé de fonderie ou fabriqués à partir de composants moulés, ainsi que les assemblages et accessoires correspondants, pour la gamme de dimensions allant de DN 40 à DN 2 000 inclus.
Cette norme prescrit les prescriptions pour les matériaux, les dimensions et tolérances, les propriétés mécaniques et les revêtements de base des tuyaux et raccords en fonte ductile. Elle indique également des prescriptions de performance pour tous les composants, y compris les assemblages. La conception des assemblages et la géométrie des garnitures de joint ne font pas partie du domaine d'application de cette norme.
Cevi, fitingi, pribor in spoji iz nodularne litine za vodovodno omrežje - Zahteve in preskusne metode
Ta evropski standard opredeljuje zahteve in pridružene preskusne metode, ki veljajo za cevi, fitinge, pribor in spoje iz nodularne litine za gradnjo cevovodov zunaj stavb: - za zajem različnih vrst vode (npr. neobdelana vode, obdelana voda, ponovno uporabljena voda) za vse vrste uporab (npr. voda, ki jo uporabljajo ljudje, za zaščito pred ognjem, za izdelavo snega, za namakanje in za hidroelektriko); - z ali brez tlaka; - za vgradnjo pod ali nad zemljo. Ta standard velja za cevi, fitinge in pribor, kot sledi: - proizvedene z vtičnimi ali spojnimi konci ali zatiči; dobavljene z zunanjo ali notranjo prevleko; primerne za temperature tekočine med 0 °C in 50 °C, kar izključuje zmrzal; - niso namenjeni za uporabo na področjih, ki so predmet požarnih predpisov. Ta standard zajema cevi in fitinge, lite s pomočjo katere koli vrste livarskega postopka ali proizvedene z izdelavo litih komponent, kot tudi njihove spoje in pribor, v razponu velikosti med in vključno DN 40 do in vključno DN 2000. Ta standard opredeljuje zahteve za materiale, dimenzije in odstopanja, mehanske lastnosti in standardne prevleke cevi in fitingov iz nodularne litine. Prav tako podaja zahteve za delovanje za vse komponente, vključno s spoji. Zasnova spojev in oblike tesnil so zunaj področja uporabe tega standarda. Dodatno se sklicuje na zahteve za delovanje priključkov, prirobničnih adapterjev in nosilcev, proizvedenih za uporabo s pipami in fitingi iz nodularne litine.
General Information
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Buy Standard
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 545:2010
01-november-2010
1DGRPHãþD
SIST EN 545:2007
Cevi, fitingi, pribor in spoji iz nodularne litine za vodovodno omrežje - Zahteve in
preskusne metode
Ductile iron pipes, fittings, accessories and their joints for water pipelines - Requirements
and test methods
Rohre, Formstücke, Zubehörteile aus duktilem Gusseisen und ihre Verbindungen für
Wasserleitungen - Anforderungen und Prüfverfahren
Tuyaux, raccords et accessoires en fonte ductile et leurs assemblages pour
canalisations d'eau - Prescriptions et méthodes d'essai
Ta slovenski standard je istoveten z: EN 545:2010
ICS:
23.040.10 Železne in jeklene cevi Iron and steel pipes
23.040.40 Kovinski fitingi Metal fittings
91.140.60 Sistemi za oskrbo z vodo Water supply systems
SIST EN 545:2010 en,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 545:2010
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SIST EN 545:2010
EUROPEAN STANDARD
EN 545
NORME EUROPÉENNE
EUROPÄISCHE NORM
September 2010
ICS 23.040.10; 23.040.40 Supersedes EN 545:2006
English Version
Ductile iron pipes, fittings, accessories and their joints for water
pipelines - Requirements and test methods
Tuyaux, raccords et accessoires en fonte ductile et leurs Rohre, Formstücke, Zubehörteile aus duktilem Gusseisen
assemblages pour canalisations d'eau - Prescriptions et und ihre Verbindungen für Wasserleitungen -
méthodes d'essai Anforderungen und Prüfverfahren
This European Standard was approved by CEN on 12 August 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2010 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 545:2010: E
worldwide for CEN national Members.
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SIST EN 545:2010
EN 545:2010 (E)
Contents Page
Foreword .6
1 Scope .7
2 Normative references .7
3 Terms and definitions .8
4 Technical requirements . 12
4.1 General . 12
4.2 Pressure class . 13
4.3 Dimensional requirements . 14
4.4 Material characteristics . 18
4.5 Coatings and linings for pipes . 19
4.6 Coatings for fittings and accessories. 21
4.7 Marking of pipes, fittings and accessories . 22
4.8 Leak tightness . 23
5 Performance requirements for joints and pipe saddles . 23
5.1 General . 23
5.2 Flexible joints . 23
5.3 Restrained flexible joints . 25
5.4 Flanged joints as cast, screwed, welded and adjustable . 25
5.5 Pipe saddles . 26
6 Test methods . 27
6.1 Pipe dimensions . 27
6.2 Straightness of pipes . 28
6.3 Tensile testing . 28
6.4 Brinell hardness . 30
6.5 Works leak tightness test for pipes and fittings . 30
6.6 Zinc mass . 30
6.7 Thickness of paint coatings . 31
6.8 Thickness of cement mortar lining . 31
7 Performance test methods . 32
7.1 Compressive strength of the cement mortar lining . 32
7.2 Leak tightness of flexible joints . 32
7.3 Leak tightness and mechanical resistance of flanged joints . 35
7.4 Leak tightness and mechanical resistance of pipe saddles . 36
8 Tables of dimensions . 37
8.1 Socket and spigot pipes . 37
8.2 Flanged pipes . 40
8.3 Fittings for socketed joints . 40
8.4 Fittings for flanged joints . 56
9 Evaluation of conformity . 73
9.1 General . 73
9.2 Initial performance testing . 73
9.3 Factory production control (FPC) . 75
Annex A (normative) Allowable pressures . 80
A.1 General . 80
A.2 Socket and spigot pipes (see 8.1) . 80
A.3 Fittings for socketed joints (see 8.3) . 80
A.4 Flanged pipes (see 8.2) and fittings for flanged joints (see 8.4) . 81
A.5 Accessories . 81
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SIST EN 545:2010
EN 545:2010 (E)
Annex B (informative) Longitudinal bending resistance of pipes . 82
Annex C (informative) Diametral stiffness of pipes . 83
Annex D (informative) Specific coatings, field of use, characteristics of soils . 86
D.1 Alternative coatings . 86
D.2 Field of use in relation to the characteristics of soils . 87
Annex E (informative) Field of use, water characteristics . 89
Annex F (informative) Calculation method of buried pipelines, heights of cover . 90
F.1 Calculation method . 90
F.2 Heights of cover . 92
Bibliography . 93
Tables
Table 1 Limit deviations on thickness of fittings . 14
Table 2 Limit deviation on internal diameter. 15
Table 3 Maximum DN for limit deviations on internal diameter for pressure classes . 15
Table 4 Standardized lengths of socket and spigot pipes . 15
Table 5 Standardized lengths of flange pipes. 16
Table 6 Permissible deviation on lengths of fittings . 16
Table 7 Limit deviations on length . 18
Table 8 Tensile properties. 18
Table 9 Thickness of cement mortar lining . 21
Table 10 DN groupings for performance tests. 23
Table 11 Performance tests for joints . 24
Table 12 Bending moments for flange joint performance tests. 26
Table 13 Performance tests for pipe saddles . 27
Table 14 Dimensions of test bar . 29
Table 15 Works test pressure for pipes not centrifugally cast, fittings and accessories . 30
Table 16 Dimensions of pipes of preferred pressure classes. 38
Table 17 Dimensions of pipes . 39
Table 18 Dimensions of flanged sockets . 41
Table 19 Dimensions of flanged spigots and collars . 43
Table 20 Dimensions of double socket 90° and 45° bends . 45
Table 21 Dimensions of double socket 22,5º and 11,25º bends . 47
Table 22 Dimensions of all socket tees . 49
Table 23 Dimensions of double socket tees with flanged branch, DN 40 to 250 . 51
Table 24 Dimensions of double socket tees with flanged branch, DN 300 to DN 700 . 52
Table 25 Dimensions of double socket tees with flanged branch, DN 800 to DN 2 000 . 53
Table 26 Dimensions of double socket tapers . 55
Table 27 Dimensions of double flanged 90º and 90º duckfoot bends . 57
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SIST EN 545:2010
EN 545:2010 (E)
Table 28 Dimensions of double flanged 45° bends . 59
Table 29 Dimensions of double flanged 22,5º and 11,25º bends . 61
Table 30 Dimensions of all flanged tees, DN 40 to DN 250 . 62
Table 31 Dimensions of all flanged tees, DN 300 to DN 700 . 63
Table 32 Dimensions of all flanged tees, DN 800 to DN 2000 . 64
Table 33 Dimensions of double flanged tapers . 66
Table 34 Dimensions of PN 10 and PN 16 blank flanges . 68
Table 35 Dimensions of PN 25 and PN 40 blank flanges . 70
Table 36 Dimensions of PN 10 and PN 16 reducing flanges . 71
Table 37 Dimensions of PN 25 and PN 40 reducing flanges . 73
Table 38 Number of test samples for initial performance testing . 75
Table 39 Minimum frequency of product testing as part of FPC . 77
Table 40 Maximum batch sizes for tensile testing . 78
Table A.1 Fittings pressure class . 81
Table A.2 Flanged pipe and fittings pressures . 81
Table B.1 Longitudinal bending moment resistance of pipes . 82
Table C.1 Diametral stiffness of pipes of preferred pressure classes . 85
Table E.1 Field of use for cement mortar linings . 89
Table F.1 Heights of cover for pipes of preferred pressure classes . 92
Figures
Figure 1 Leak tightness test of joints (internal pressure) . 33
Figure 2 Leak tightness test of joints (external pressure) . 34
Figure 3 Strength and leak tightness test for flanged joints . 35
Figure 4 Leak tightness test for pipe saddles . 36
Figure 5 Socket and spigot pipes . 37
Figure 6 Flanged sockets . 40
Figure 7 Flanged spigots . 42
Figure 8 Collars . 42
Figure 9 Double socket 90° (1/4) bends . 44
Figure 10 Double socket 45° (1/8) bends . 44
Figure 11 Double socket 22°30' (1/16) bends . 46
Figure 12 Double socket 11°15' (1/32) bends . 46
Figure 13 All socket tees . 48
Figure 14 Double socket tees with flanged branch . 50
Figure 15 Double socket tapers . 54
Figure 16 Double flanged 90° (1/4) bends . 56
Figure 17 Double flanged duckfoot 90° (1/4) bends . 57
4
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SIST EN 545:2010
EN 545:2010 (E)
Figure 18 Double flanged 45° (1/8) bends . 58
Figure 19 Double flanged 22°30' (1/16) bends . 60
Figure 20 Double flanged 11°15' (1/32) bends . 60
Figure 21 All flanged tees . 61
Figure 22 Double flanged tapers . 65
Figure 23 Blank flanges PN 10 . 67
Figure 24 Blank flanges PN 16 . 67
Figure 25 Blank flanges PN 25 . 69
Figure 26 Blank flanges PN 40 . 69
Figure 27 Reducing flanges PN 10 . 70
Figure 28 Reducing flanges PN 16 . 71
Figure 29 Reducing flanges PN 25 . 72
Figure 30 Reducing flanges PN 40 . 72
5
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SIST EN 545:2010
EN 545:2010 (E)
Foreword
This document (EN 545:2010) has been prepared by Technical Committee CEN/TC 203 “Cast iron pipes,
fittings and their joints”, the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by March 2011, and conflicting national standards shall be withdrawn at
the latest by March 2011.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 545:2006.
In this standard Annex A is normative and Annexes B, C, D, E and F are informative.
This standard is in conformity with the general requirements already established by CEN/TC 164 in the field of
water supply.
In respect of potential adverse effects on the quality of water intended for human consumption, caused by the
products covered by this standard:
this standard provides no information as to whether the products may be used without restriction in any of
the member states of the EU or EFTA;
it should be noted that, while awaiting the adoption of verifiable European criteria, existing national
regulations concerning the use and/or the characteristics of these products remain in force.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
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SIST EN 545:2010
EN 545:2010 (E)
1 Scope
This European Standard specifies the requirements and associated test methods applicable to ductile iron
pipes, fittings, accessories and their joints for the construction of pipelines outside buildings:
to convey different types of water (e.g. raw water, treated water, re-used water) for all types of
applications (e.g. water intended for human consumption, for fire protection, for snow making, for
irrigation, for hydro-electricity etc.);
with or without pressure;
to be installed below or above ground.
This European Standard is applicable to pipes, fittings and accessories which are:
manufactured with socketed, flanged or spigot ends;
supplied externally and internally coated;
suitable for fluid temperatures between 0 °C and 50 °C, excluding frost;
not intended for use in areas subject to reaction to fire regulations.
This does not preclude special arrangements for the products to be used at higher temperatures.
This European Standard covers pipes and fittings cast by any type of foundry process or manufactured by
fabrication of cast components, as well as corresponding joints and accessories, in a size range extending
from DN 40 to DN 2 000, inclusive.
This European Standard specifies requirements for materials, dimensions and tolerances, mechanical
properties and standard coatings of ductile iron pipes and fittings. It also gives performance requirements for
all components including joints. Joint design and gasket shapes are outside the scope of this standard.
In addition, reference is made to the minimum performance requirements of couplings, flange adaptors and
saddles manufactured for use with ductile iron pipes and fittings.
NOTE In this European Standard, all pressures are relative pressures, expressed in bars (100 kPa = 1 bar).
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 196-1, Methods of testing cement — Part 1: Determination of strength
EN 197-1, Cement – Part 1: Composition, specifications and conformity criteria for common cements
EN 681-1, Elastomeric seals — Material requirements for pipe joint seals used in water and drainage
applications — Part 1: Vulcanized rubber
EN 805:2000, Water supply — Requirements for systems and components outside buildings
EN 1092-2, Flanges and their joints — Circular flanges for pipes, valves, fittings and accessories, PN
designated — Part 2: Cast iron flanges
7
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SIST EN 545:2010
EN 545:2010 (E)
EN 1333:2006, Flanges and their joints Pipework components — Definition and selection of PN
EN 14901, Ductile iron pipes, fittings and accessories — Epoxy coating (heavy duty) of ductile iron fittings and
accessories — Requirements and test methods
EN ISO 4016, Hexagon head bolts — Product grade C (ISO 4016:1999)
EN ISO 4034, Hexagon nuts — Product grade C (ISO 4034:1999)
EN ISO 6506-1, Metallic materials — Brinell hardness test — Part 1: Test method (ISO 6506-1:2005)
EN ISO 6892-1, Metallic materials – Tensile testing – Part 1: Method of test at room temperature
(ISO 6892-1:2009)
EN ISO 7091, Plain washers — Normal series — Product grade C (ISO 7091:2000)
EN ISO 9001:2000, Quality management systems — Requirements (ISO 9001:2000)
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
ductile iron
cast iron used for pipes, fittings and accessories in which graphite is present substantially in spheroidal form
3.2
pipe
casting of uniform bore, straight in axis, having socket, spigot or flanged ends, except for flanged socket
pieces, flanged spigot pieces and collars which are classified as fittings
3.3
fitting
casting other than a pipe which allows pipeline deviation, change of direction or bore
NOTE In addition flanged socket pieces, flanged spigot pieces and collars are also classified as fittings.
3.4
accessory
any casting/fabrication other than a pipe or fitting which is intended for use in a ductile iron pipeline including:
− Glands and bolts for mechanical flexible joints (see 3.14);
− Glands, bolts and locking rings for restrained flexible joints (see 3.15);
− Pipe saddles for service pipe connections;
− Adjustable flanges and flanges to be welded or screwed;
− Flange adaptors for use with ductile iron pipes and fittings (see 4.1.3.2);
− Couplings for use with ductile iron pipes and fittings (see 4.1.3.2)
NOTE 1 Valves of all types are not covered by the term accessory.
NOTE 2 Wide tolerance flange adaptors and couplings are covered by EN 14525.
8
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SIST EN 545:2010
EN 545:2010 (E)
3.5
component
any product defined in 3.2 to 3.4
3.6
flange
end of a pipe, fitting or accessory extending perpendicular to its axis, with bolt holes equ
...
SIST EN 545
SLOVENSKI
STANDARD
april 2011
Cevi, fitingi, pribor in spoji iz nodularne litine za vodovodno omrežje –
Zahteve in preskusne metode
Ductile iron pipes, fittings, accessories and their joints for water pipelines –
Requirements and test methods
Tuyaux, raccords et accessoires en fonte ductile et leurs assemblages pour
canalisations d'eau – Prescriptions et méthodes d'essai
Rohre, Formstücke, Zubehörteile aus duktilem Gusseisen und ihre Verbindungen
für Wasserleitungen – Anforderungen und Prüfverfahren
Referenčna oznaka
ICS 23.040.10; 23.040.40; 91.140.60 SIST EN 545:2011 ((sl)en,de,fr))
Nadaljevanje na straneh II do IV in od 1 do 93
© 2011-04. Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 545 : 2011
NACIONALNI UVOD
Standard SIST EN 545 ((sl)en; de; fr), Cevi, fitingi, pribor in spoji iz nodularne litine za vodovodno
omrežje – Zahteve in preskusne metode, 2011, ima status slovenskega standarda in je po metodi
ponatisa z nacionalnim dodatkom privzet evropski standard EN 545 (en; de; fr), Ductile iron pipes,
fittings, accessories and their joints for water pipelines – Requirements and test methods, 2010.
NACIONALNI PREDGOVOR
Evropski standard EN 545:2010 je pripravil tehnični odbor Evropskega komiteja za standardizacijo
CEN/TC 203 Cevi in fitingi iz litega železa ter njihovi spoji, katerega sekretariat vodi AFNOR.
Slovenski standard SIST EN 545:2011 je po metodi ponatisa z nacionalnim dodatkom privzet evropski
standard EN 545:2010. Slovensko izdajo standarda je pripravil tehnični odbor SIST/TC TLP Tlačne
posode.
Odločitev za privzem tega standarda je dne 22. februarja 2011 sprejel tehnični odbor SIST/TC TLP
Tlačne posode.
NACIONALNI DODATEK
V nacionalnem dodatku v nadaljevanju je podana informativna preglednica, ki prikazuje povezavo
med nekdanjimi K-razredi in sedanjimi tlačnimi razredi.
ZVEZA Z NACIONALNIMI STANDARDI
S privzemom tega evropskega standarda veljajo za omejeni namen referenčnih standardov vsi
standardi, navedeni v izvirniku, razen standardov, ki so že sprejeti v nacionalno standardizacijo:
SIST EN 196-1 (en) Metode preskušanja cementa – 1. del: Določanje trdnosti
SIST EN 197-1 (sl, en, fr, de) Cement – 1. del: Sestava, zahteve in merila skladnosti za običajne
cemente
SIST EN 681-1 (en) Elastomerna tesnila – Zahteve za materiale za tesnila za uporabo
v napeljavah za vodo in kanalizacijo – 1. del: Vulkanizirana guma
SIST EN 805:2000 (en) Oskrba z vodo – Zahteve za zunanje vodovode in dele
SIST EN 1092-2 (en) Prirobnice in prirobnični spoji – Okrogle prirobnice za cevi, ventile,
vezne elemente (fitinge) in dodatke z oznako PN – 2. del:
Prirobnice iz litega železa
SIST EN 1333:2006 (en) Prirobnice in spojni elementi – Komponente cevovodov – Definicija
in izbira tlačne stopnje PN
SIST EN 14901 (en) Litoželezne cevi, oblikovni kosi in pribor – Epoksidni premaz (za
visoke obremenitve) litoželeznih oblikovnih kosov in pribora –
Zahteve in preskusne metode
SIST EN ISO 4016 (en) Vijaki s šestrobo glavo – Razred izdelave C (ISO 4016:1999)
SIST EN ISO 4034 (en) Šestrobe matice – Razred izdelave C (ISO 4034:1999)
SIST EN ISO 6506-1 (en) Kovinski materiali – Preskus trdote po Brinellu – 1. del: Preskusna
metoda (ISO 6506-1:2005)
SIST EN ISO 6892-1 (en; fr; de) Kovinski materiali – Natezni preskus – 1. del: Metoda preskušanja
pri sobni temperaturi (ISO 6892-1:2009)
SIST EN ISO 7091 (en) Okrogle ravne podložke – Normalne vrste – Razred izdelave C
(ISO 7091:2000)
SIST EN ISO 9001:2000 (sl, en) Sistemi vodenja kakovosti – Zahteve (ISO 9001:2000)
II
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SIST EN 545 : 2011
OSNOVA ZA IZDAJO
– privzem evropskega standarda EN 545:2010 (en; de; fr)
PREDHODNA IZDAJA
– SIST EN 545:2010 (en), Cevi, fitingi, pribor in spoji iz nodularne litine za vodovodno omrežje –
Zahteve in preskusne metode
OPOMBE
– Povsod, kjer se v besedilu standarda uporablja izraz “evropski standard”, v SIST EN 545:2011 to
pomeni “slovenski standard”.
– Nacionalni uvod in nacionalni predgovor nista sestavni del standarda.
– Ta nacionalni dokument je istoveten EN 545:2010 in je objavljen z dovoljenjem
CEN
Management Centre
Avenue Marnix 17
B-1000 Bruselj
This national document is identical with EN 545:2010 and is published with the permission of
CEN
Management Centre
Avenue Marnix 17
B-1000 Brussels
III
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SIST EN 545 : 2011
Nacionalni dodatek
(informativni)
Preglednica ND.1: Povezava med nekdanjimi K-razredi in trenutnimi tlačnimi razredi
Primerjava z Primerjava z Primerjava z Primerjava z
Zunanji premer DE
DN nekdanjim nekdanjim nekdanjim nekdanjim
mm
K7 K8 K9 K10
Tlačni razredi
Mejna
OPOMBA: Spodaj navedene vrednosti tlaka so v vseh primerih večje kot
Imenski
pri enakovredni cevi K-razreda. Večje tlačne vrednosti pri manjših
odstopanja
dimenzijah so posledica tovarniških omejitev zaradi nekdanjih K-razredov.
40 56 +1/–1,2 Kot K9 Kot K9 100 Kot K9
50 66 +1/–1,2 Kot K9 Kot K9 100 Kot K9
60 77 +1/–1,2 Kot K9 Kot K9 100 Kot K9
65 82 +1/–1,2 Kot K9 Kot K9 100 Kot K9
80 98 +1/–2,7 Kot K9 Kot K9 100 Kot K9
100 118 +1/–2,8 Kot K9 Kot K9 100 Kot K9
125 144 +1/–2,8 Kot K9 Kot K9 100 Kot K9
150 170 +1/–2,9 Kot K9 Kot K9 100 Kot K9
200 222 +1/–3,0 64 64 64 100
250 274 +1/–3,1 50 50 64 64
300 326 +1/–3,3 50 50 50 64
350 378 +1/–3,4 40 40 50 64
400 429 +1/–3,5 40 40 50 50
450 480 +1/–3,6 30 40 40 50
500 532 +1/–3,8 30 40 40 50
600 635 +1/–4,0 30 40 40 50
700 738 +1/–4,3 25 30 40 40
800 842 +1/–4,5 25 30 40 40
900 945 +1/–4,8 25 30 40 40
1000 1048 +1/–5,0 25 30 30 40
1100 1152 +1/–6,0 25 30 30 40
1200 1255 +1/–5,8 25 30 40
1400 1462 +1/–6,6 25 30 40
1500 1565 +1/–7,0 25 30 40
1600 1668 +1/–7,4 25 30 40
1800 1875 +1/–8,2 25 30 30
2000 2082 +1/–9,0 25 30 30
IV
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SIST EN 545:2011
EUROPEAN STANDARD
EN 545
NORME EUROPÉENNE
EUROPÄISCHE NORM
September 2010
ICS 23.040.10; 23.040.40 Supersedes EN 545:2006
English Version
Ductile iron pipes, fittings, accessories and their joints for water
pipelines - Requirements and test methods
Tuyaux, raccords et accessoires en fonte ductile et leurs Rohre, Formstücke, Zubehörteile aus duktilem Gusseisen
assemblages pour canalisations d'eau - Prescriptions et und ihre Verbindungen für Wasserleitungen -
méthodes d'essai Anforderungen und Prüfverfahren
This European Standard was approved by CEN on 12 August 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2010 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 545:2010: E
worldwide for CEN national Members.
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SIST EN 545:2011
EN 545:2010 (E)
Contents Page
Foreword .6
1 Scope .7
2 Normative references .7
3 Terms and definitions .8
4 Technical requirements . 12
4.1 General . 12
4.2 Pressure class . 13
4.3 Dimensional requirements . 14
4.4 Material characteristics . 18
4.5 Coatings and linings for pipes . 19
4.6 Coatings for fittings and accessories. 21
4.7 Marking of pipes, fittings and accessories . 22
4.8 Leak tightness . 23
5 Performance requirements for joints and pipe saddles . 23
5.1 General . 23
5.2 Flexible joints . 23
5.3 Restrained flexible joints . 25
5.4 Flanged joints as cast, screwed, welded and adjustable . 25
5.5 Pipe saddles . 26
6 Test methods . 27
6.1 Pipe dimensions . 27
6.2 Straightness of pipes . 28
6.3 Tensile testing . 28
6.4 Brinell hardness . 30
6.5 Works leak tightness test for pipes and fittings . 30
6.6 Zinc mass . 30
6.7 Thickness of paint coatings . 31
6.8 Thickness of cement mortar lining . 31
7 Performance test methods . 32
7.1 Compressive strength of the cement mortar lining . 32
7.2 Leak tightness of flexible joints . 32
7.3 Leak tightness and mechanical resistance of flanged joints . 35
7.4 Leak tightness and mechanical resistance of pipe saddles . 36
8 Tables of dimensions . 37
8.1 Socket and spigot pipes . 37
8.2 Flanged pipes . 40
8.3 Fittings for socketed joints . 40
8.4 Fittings for flanged joints . 56
9 Evaluation of conformity . 73
9.1 General . 73
9.2 Initial performance testing . 73
9.3 Factory production control (FPC) . 75
Annex A (normative) Allowable pressures . 80
A.1 General . 80
A.2 Socket and spigot pipes (see 8.1) . 80
A.3 Fittings for socketed joints (see 8.3) . 80
A.4 Flanged pipes (see 8.2) and fittings for flanged joints (see 8.4) . 81
A.5 Accessories . 81
2
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SIST EN 545:2011
EN 545:2010 (E)
Annex B (informative) Longitudinal bending resistance of pipes . 82
Annex C (informative) Diametral stiffness of pipes . 83
Annex D (informative) Specific coatings, field of use, characteristics of soils . 86
D.1 Alternative coatings . 86
D.2 Field of use in relation to the characteristics of soils . 87
Annex E (informative) Field of use, water characteristics . 89
Annex F (informative) Calculation method of buried pipelines, heights of cover . 90
F.1 Calculation method . 90
F.2 Heights of cover . 92
Bibliography . 93
Tables
Table 1 Limit deviations on thickness of fittings . 14
Table 2 Limit deviation on internal diameter. 15
Table 3 Maximum DN for limit deviations on internal diameter for pressure classes . 15
Table 4 Standardized lengths of socket and spigot pipes . 15
Table 5 Standardized lengths of flange pipes. 16
Table 6 Permissible deviation on lengths of fittings . 16
Table 7 Limit deviations on length . 18
Table 8 Tensile properties. 18
Table 9 Thickness of cement mortar lining . 21
Table 10 DN groupings for performance tests. 23
Table 11 Performance tests for joints . 24
Table 12 Bending moments for flange joint performance tests. 26
Table 13 Performance tests for pipe saddles . 27
Table 14 Dimensions of test bar . 29
Table 15 Works test pressure for pipes not centrifugally cast, fittings and accessories . 30
Table 16 Dimensions of pipes of preferred pressure classes. 38
Table 17 Dimensions of pipes . 39
Table 18 Dimensions of flanged sockets . 41
Table 19 Dimensions of flanged spigots and collars . 43
Table 20 Dimensions of double socket 90° and 45° bends . 45
Table 21 Dimensions of double socket 22,5º and 11,25º bends . 47
Table 22 Dimensions of all socket tees . 49
Table 23 Dimensions of double socket tees with flanged branch, DN 40 to 250 . 51
Table 24 Dimensions of double socket tees with flanged branch, DN 300 to DN 700 . 52
Table 25 Dimensions of double socket tees with flanged branch, DN 800 to DN 2 000 . 53
Table 26 Dimensions of double socket tapers . 55
Table 27 Dimensions of double flanged 90º and 90º duckfoot bends . 57
3
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SIST EN 545:2011
EN 545:2010 (E)
Table 28 Dimensions of double flanged 45° bends . 59
Table 29 Dimensions of double flanged 22,5º and 11,25º bends . 61
Table 30 Dimensions of all flanged tees, DN 40 to DN 250 . 62
Table 31 Dimensions of all flanged tees, DN 300 to DN 700 . 63
Table 32 Dimensions of all flanged tees, DN 800 to DN 2000 . 64
Table 33 Dimensions of double flanged tapers . 66
Table 34 Dimensions of PN 10 and PN 16 blank flanges . 68
Table 35 Dimensions of PN 25 and PN 40 blank flanges . 70
Table 36 Dimensions of PN 10 and PN 16 reducing flanges . 71
Table 37 Dimensions of PN 25 and PN 40 reducing flanges . 73
Table 38 Number of test samples for initial performance testing . 75
Table 39 Minimum frequency of product testing as part of FPC . 77
Table 40 Maximum batch sizes for tensile testing . 78
Table A.1 Fittings pressure class . 81
Table A.2 Flanged pipe and fittings pressures . 81
Table B.1 Longitudinal bending moment resistance of pipes . 82
Table C.1 Diametral stiffness of pipes of preferred pressure classes . 85
Table E.1 Field of use for cement mortar linings . 89
Table F.1 Heights of cover for pipes of preferred pressure classes . 92
Figures
Figure 1 Leak tightness test of joints (internal pressure) . 33
Figure 2 Leak tightness test of joints (external pressure) . 34
Figure 3 Strength and leak tightness test for flanged joints . 35
Figure 4 Leak tightness test for pipe saddles . 36
Figure 5 Socket and spigot pipes . 37
Figure 6 Flanged sockets . 40
Figure 7 Flanged spigots . 42
Figure 8 Collars . 42
Figure 9 Double socket 90° (1/4) bends . 44
Figure 10 Double socket 45° (1/8) bends . 44
Figure 11 Double socket 22°30' (1/16) bends . 46
Figure 12 Double socket 11°15' (1/32) bends . 46
Figure 13 All socket tees . 48
Figure 14 Double socket tees with flanged branch . 50
Figure 15 Double socket tapers . 54
Figure 16 Double flanged 90° (1/4) bends . 56
Figure 17 Double flanged duckfoot 90° (1/4) bends . 57
4
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SIST EN 545:2011
EN 545:2010 (E)
Figure 18 Double flanged 45° (1/8) bends . 58
Figure 19 Double flanged 22°30' (1/16) bends . 60
Figure 20 Double flanged 11°15' (1/32) bends . 60
Figure 21 All flanged tees . 61
Figure 22 Double flanged tapers . 65
Figure 23 Blank flanges PN 10 . 67
Figure 24 Blank flanges PN 16 . 67
Figure 25 Blank flanges PN 25 . 69
Figure 26 Blank flanges PN 40 . 69
Figure 27 Reducing flanges PN 10 . 70
Figure 28 Reducing flanges PN 16 . 71
Figure 29 Reducing flanges PN 25 . 72
Figure 30 Reducing flanges PN 40 . 72
5
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SIST EN 545:2011
EN 545:2010 (E)
Foreword
This document (EN 545:2010) has been prepared by Technical Committee CEN/TC 203 “Cast iron pipes,
fittings and their joints”, the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by March 2011, and conflicting national standards shall be withdrawn at
the latest by March 2011.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 545:2006.
In this standard Annex A is normative and Annexes B, C, D, E and F are informative.
This standard is in conformity with the general requirements already established by CEN/TC 164 in the field of
water supply.
In respect of potential adverse effects on the quality of water intended for human consumption, caused by the
products covered by this standard:
this standard provides no information as to whether the products may be used without restriction in any of
the member states of the EU or EFTA;
it should be noted that, while awaiting the adoption of verifiable European criteria, existing national
regulations concerning the use and/or the characteristics of these products remain in force.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, I
...
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