SIST EN ISO 13628-10:2007

Petroleum and natural gas industries - Design and operation of subsea production systems - Part 10: Specification for bonded flexible pipe (ISO 13628-10:2006)

This part of ISO 13628 defines the technical requirements for safe, dimensionally and functionally interchangeable bonded flexible pipes that are designed and manufactured to uniform standards and criteria. See Figure 1 for explanatory figure on typical bonded flexible pipe. Minimum requirements are specified for the design, material selection, manufacture, testing, marking and packaging of bonded flexible pipes, with reference to existing codes and standards where applicable. See API RP 17B for guidelines on the use of flexible pipes and ancillary components.

Erdöl- und Erdgasgewinnung - Konstruktion und Betrieb von Unterwasser-Produktionssystemen - Teil 10: Anforderungen an miteinander verklebte Leitungen (ISO 13628-10:2006)

Industries du pétrole et du gaz naturel - Conception et exploitation des systemes de production immergés - Partie 10: Spécification pour canalisations flexibles composites (ISO 13628-10:2006)

L'ISO 13628-10:2005 définit les exigences techniques applicables à des canalisations flexibles composites, sûres, interchangeables du point de vue dimensionnel et fonctionnel, qui sont conçues et fabriquées selon des normes et des critères uniformes. Elle spécifie des exigences minimales relatives à la conception, au choix des matériaux, à la fabrication, aux essais, au marquage et au conditionnement des canalisations flexibles composites, en faisant référence, le cas échéant, à des codes et normes existants.
L'ISO 13628-10:2005 s'applique aux assemblages de canalisations flexibles composites constitués de tronçons de corps de canalisations flexibles munis de pièces d'extrémité fixées aux deux extrémités.
L'ISO 13628-10:2005 s'applique aux canalisations dont la pression de calcul est supérieure ou égale à 1,5 MPa (15 bar). Elle peut être utilisée pour des canalisations ayant une pression de calcul plus faible, même si les exigences correspondantes n'ont pas été spécifiquement traitées.
L'ISO 13628-10:2005 ne concerne pas les canalisations flexibles à structure non collée ni les canalisations flexibles destinées à être utilisées dans les applications de lignes de duse.
L'ISO 13628-10:2005 peut être appliquée aux canalisations flexibles qui comprennent des couches de renforcement non métalliques, même si aucun effort n'a été entrepris pour traiter les aspects technologiques particuliers et uniques de ces produits, et aux canalisations composites qui comprennent un matériau ou une structure de couche couverte par l'ISO 13628-2.
L'ISO 13628-10:2005 peut être appliquée à des canalisations flexibles utilisées pour des applications de marteau batteur, de torchère, d'alimentation en eau et d'ensouillage au jet, même si aucun effort n'a été entrepris pour traiter les aspects technologiques spécifiques et uniques correspondant à chacune de leurs exigences.

Industrija za predelavo nafte in zemeljskega plina - Načrtovanje in delovanje podvodnih proizvodnih sistemov - 10. del: Specifikacija za povezane gibke cevi (ISO 13628-10:2005)

General Information

• Status: Published
• Publication Date: 31-Dec-2006
• ICS: 75.180.10 - Exploratory, drilling and extraction equipment
• Technical Committee: SS SPL - Technical Board for the general field
• Current Stage: 6060 - National Implementation/Publication (Adopted Project)
• Start Date: 01-Jan-2007
• Due Date: 01-Jan-2007
• Completion Date: 01-Jan-2007
• Ref Project: EN ISO 13628-10:2006 - Petroleum and natural gas industries - Design and operation of subsea production systems - Part 10: Specification for bonded flexible pipe (ISO 13628-10:2006)

Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN ISO 13628-10:2007
01-januar-2007
,QGXVWULMD]DSUHGHODYRQDIWHLQ]HPHOMVNHJDSOLQD1DþUWRYDQMHLQGHORYDQMH
SRGYRGQLKSURL]YRGQLKVLVWHPRYGHO6SHFLILNDFLMD]DSRYH]DQHJLENHFHYL
,62
Petroleum and natural gas industries - Design and operation of subsea production
systems - Part 10: Specification for bonded flexible pipe (ISO 13628-10:2006)
Erdöl- und Erdgasgewinnung - Konstruktion und Betrieb von Unterwasser-
Produktionssystemen - Teil 10: Anforderungen an miteinander verklebte Leitungen (ISO
13628-10:2006)
Industries du pétrole et du gaz naturel - Conception et exploitation des systemes de
production immergés - Partie 10: Spécification pour canalisations flexibles composites
(ISO 13628-10:2006)
Ta slovenski standard je istoveten z: EN ISO 13628-10:2006
ICS:
75.180.10 Oprema za raziskovanje in Exploratory and extraction
odkopavanje equipment
SIST EN ISO 13628-10:2007 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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EUROPEAN STANDARD
EN ISO 13628-10
NORME EUROPÉENNE
EUROPÄISCHE NORM
October 2006
ICS 75.180.10

English Version
Petroleum and natural gas industries - Design and operation of
subsea production systems - Part 10: Specification for bonded
flexible pipe (ISO 13628-10:2005)
Industries du pétrole et du gaz naturel - Conception et Erdöl- und Erdgasgewinnung - Konstruktion und Betrieb
exploitation des systèmes de production immergés - Partie von Unterwasser-Produktionssystemen - Teil 10:
10: Spécification pour canalisations flexibles composites Anforderungen an miteinander verklebte Leitungen (ISO
(ISO 13628-10:2005) 13628-10:2005)
This European Standard was approved by CEN on 6 October 2006.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,
Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2006 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 13628-10:2006: E
worldwide for CEN national Members.

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EN ISO 13628-10:2006 (E)






Foreword



The text of ISO 13628-10:2005 has been prepared by Technical Committee ISO/TC 67
"Materials, equipment and offshore structures for petroleum and natural gas industries” of the
International Organization for Standardization (ISO) and has been taken over as EN ISO 13628-
10:2006 by Technical Committee CEN/TC 12 "Materials, equipment and offshore structures for
petroleum, petrochemical and natural gas industries", the secretariat of which is held by AFNOR.

This European Standard shall be given the status of a national standard, either by publication of
an identical text or by endorsement, at the latest by April 2007, and conflicting national
standards shall be withdrawn at the latest by April 2007.

According to the CEN/CENELEC Internal Regulations, the national standards organizations of
the following countries are bound to implement this European Standard: Austria, Belgium,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary,
Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.


Endorsement notice

The text of ISO 13628-10:2005 has been approved by CEN as EN ISO 13628-10:2006 without
any modifications.

2

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INTERNATIONAL ISO
STANDARD 13628-10
First edition
2005-10-01

Petroleum and natural gas industries —
Design and operation of subsea
production systems —
Part 10:
Specification for bonded flexible pipe
Industries du pétrole et du gaz naturel — Conception et exploitation des
systèmes de production immergés —
Partie 10: Spécification pour canalisations flexibles composites




Reference number
ISO 13628-10:2005(E)
©
ISO 2005

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ISO 13628-10:2005(E)
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ii © ISO 2005 – All rights reserved

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ISO 13628-10:2005(E)
Contents Page
Foreword. v
Introduction . vi
1 Scope . 1
1.1 Purpose. 1
1.2 Products . 2
1.3 Applications . 2
2 Normative references . 2
3 Terms, definitions and abbreviations. 5
3.1 Terms and definitions. 5
3.2 Symbols and abbreviations . 10
4 Functional requirements. 11
4.1 General. 11
4.2 Overall requirements. 11
4.3 General design parameters . 12
4.4 Internal fluid parameters. 12
4.5 External environment . 14
4.6 System requirements . 14
5 Design requirements . 17
5.1 Loads and load effects. 17
5.2 Pipe design methodology . 20
5.3 Pipe structure design . 21
5.4 System design requirements. 26
6 Materials . 29
6.1 Material requirements. 29
6.2 Qualification requirements . 33
6.3 Quality assurance requirements . 39
7 Manufacturing requirements . 41
7.1 Quality assurance requirements . 41
7.2 Carcass . 42
7.3 Preparation of compound and calendering . 43
7.4 Elastomer winding. 44
7.5 Reinforcement armour layer. 45
7.6 Insulation layers. 45
7.7 End fitting . 45
7.8 Curing process. 47
7.9 Special processes. 48
7.10 Manufacturing tolerances . 50
7.11 Repairs. 50
8 Documentation. 51
8.1 General. 51
8.2 Design premise . 51
8.3 Design load report . 51
8.4 Design report. 51
8.5 Manufacturing quality plan . 52
8.6 Fabrication specification . 52
8.7 As-built documentation. 52
8.8 Operation manual . 53
© ISO 2005 – All rights reserved iii

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ISO 13628-10:2005(E)
9 Factory acceptance tests . 54
9.1 General . 54
9.2 Gauge test. 55
9.3 Hydrostatic pressure test. 55
9.4 Electrical continuity and resistance tests . 56
9.5 Kerosene test. 56
9.6 Vacuum test. 56
10 Marking and packaging . 57
10.1 Marking. 57
10.2 Packaging . 57
Annex A (informative) Purchasing guidelines . 59
Annex B (informative) Bend stiffeners and bend restrictors . 66
Annex C (informative) Use of the API Monogram. 71
Bibliography . 72

iv © ISO 2005 – All rights reserved

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ISO 13628-10:2005(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 13628-10 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore
structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Drilling and
production equipment.
ISO 13628 consists of the following parts, under the general title Petroleum and natural gas industries —
Design and operation of subsea production systems:
⎯ Part 1: General requirements and recommendations
⎯ Part 2: Unbonded flexible pipe systems for subsea and marine applications
⎯ Part 3: Through flowline (TFL) systems
⎯ Part 4: Subsea wellhead and tree equipment
⎯ Part 5: Subsea umbilicals
⎯ Part 6: Subsea production control systems
⎯ Part 7: Completion/workover riser systems
⎯ Part 8: Remotely Operated Vehicle (ROV) interfaces on subsea production systems
⎯ Part 9: Remotely Operated Tool (ROT) intervention system
⎯ Part 10: Specification for bonded flexible pipe
⎯ Part 11: Flexible pipe systems for subsea and marine riser applications
The following part is under preparation:
⎯ Part 12: Dynamic production risers
© ISO 2005 – All rights reserved v

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ISO 13628-10:2005(E)
Introduction
This part of ISO 13628 has been based on API Spec 17K, First Edition, September 2001.
Users of this International Standard should be aware that further or differing requirements might be needed for
individual applications. This International Standard is not intended to inhibit a vendor from offering, or the
purchaser from accepting, alternative equipment or engineering solutions for the individual application. This
may be particularly applicable where there is innovative or developing technology. Where an alternative is
offered, the vendor should identify any variations from this International Standard and provide details.

vi © ISO 2005 – All rights reserved

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INTERNATIONAL STANDARD ISO 13628-10:2005(E)

Petroleum and natural gas industries — Design and operation
of subsea production systems —
Part 10:
Specification for bonded flexible pipe
1 Scope
1.1 Purpose
1.1.1 This part of ISO 13628 defines the technical requirements for safe, dimensionally and functionally
interchangeable bonded flexible pipes that are designed and manufactured to uniform standards and criteria.
See Figure 1 for explanatory figure on typical bonded flexible pipe.
1.1.2 Minimum requirements are specified for the design, material selection, manufacture, testing, marking
and packaging of bonded flexible pipes, with reference to existing codes and standards where applicable. See
API RP 17B for guidelines on the use of flexible pipes and ancillary components.

Key
1 outer wrap 5 reinforcement layer
2 cover 6 breaker layer
3 breaker layer 7 liner
4 cushion layer 8 carcass
Figure 1 — Typical bonded flexible pipe
© ISO 2005 – All rights reserved 1

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ISO 13628-10:2005(E)
1.2 Products
1.2.1 This part of ISO 13628 applies to bonded flexible pipe assemblies, consisting of segments of flexible
pipe body with end fittings attached to both ends. This part of ISO 13628 does not cover flexible pipes of
unbonded structure. See ISO 13628-2 for guidance on unbonded flexible pipes.
[10]
NOTE For the purposes of this provision, API Spec 17J is equivalent to ISO 13628-2.
1.2.2 This part of ISO 13628 does not apply to flexible pipe ancillary components. Guidelines for ancillary
components are given in API RP 17B.
1.2.3 This part of ISO 13628 can be applied to flexible pipes that include non-metallic reinforcing layers,
though no effort was made to address the specific and unique technological aspects of this product.
1.2.4 This part of ISO 13628 can be applied to a bonded construction pipe that includes a material or layer
construction that is covered in ISO 13628-2.
[10]
NOTE For the purposes of this provision, API Spec 17J is equivalent to ISO 13628-2.
1.3 Applications
1.3.1 The applications addressed by this part of ISO 13628 are sweet and sour service production,
including export and injection applications. Production products include oil, gas, water and injection chemicals.
This part of ISO 13628 applies to both static and dynamic flexible pipes used as flowlines, risers, jumpers and
offshore loading and discharge hoses. This part of ISO 13628 applies to pipes with a design pressure greater
than or equal to 1,5 MPa (15 bar). This part of ISO 13628 can be used for lower design pressure pipes,
[30]
though the requirements of these pipes have not been specifically addressed. Reference OCIMF for
guidelines on these pipes.
1.3.2 This part of ISO 13628 does not apply to flexible pipes for use in choke and kill line applications. See
API Spec 16C for guidance on choke and kill line applications. This part of ISO 13628 can be applied to
flexible pipes for pile hammer, gas flare, water supply and jetting applications, though no effort was made to
address the specific and unique technological aspects relating to each of these requirements.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 34-2, Rubber, vulcanized or thermoplastic — Determination of tear strength — Part 2: Small (Delft) test
pieces
ISO 37, Rubber, vulcanized or thermoplastic — Determination of tensile stress-strain properties
ISO 75 (all parts), Plastics — Determination of temperature of deflection under load
ISO 812, Rubber, vulcanized — Determination of low-temperature brittleness
ISO 868, Plastics and ebonite — Determination of indentation hardness by means of a durometer (Shore
hardness)
ISO 1431-1:2004, Rubber, vulcanized or thermoplastic — Resistance to ozone cracking — Part 1: Static and
dynamic strain testing
ISO 1817, Rubber, vulcanized — Determination of the effect of liquids
2 © ISO 2005 – All rights reserved

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ISO 13628-10:2005(E)
ISO 2781, Rubber, vulcanized — Determination of density
ISO 4647:1982, Rubber, vulcanized — Determination of static adhesion to textile cord — H-pull test
ISO 4649, Rubber, vulcanized or thermoplastic — Determination of abrasion resistance using a rotating
cylindrical drum device
ISO 6506-1, Metallic materials — Brinell hardness test — Part 1: Test method
ISO 6508-1, Metallic materials — Rockwell hardness test — Part 1: Test method (scales A, B, C, D, E, F, G, H,
K, N, T)
ISO 6892, Metallic materials — Tensile testing at ambient temperature
ISO 10423, Petroleum and natural gas industries — Drilling and production equipment — Wellhead and
christmas tree equipment
ISO 10474, Steel and steel products — Inspection documents
ISO 13628-4, Petroleum and natural gas industries — Design and operation of subsea production systems —
Part 4: Subsea wellhead and tree equipment
ISO 13665, Seamless and welded steel tubes for pressure purposes — Magnetic particle inspection of the
tube body for the detection of surface imperfections
ISO 15156 (all parts), Petroleum and natural gas industries — Materials for use in H S-containing
2
environments in oil and gas production
ISO 16120-1, Non-alloy steel wire rod for conversion to wire — Part 1: General requirements
API RP 17B, Recommended Practice for Flexible Pipe
1)
API Standard 1104, Welding of Pipelines and Related Facilities
2)
ASME Section IX, Boiler & Pressure Vessel Code, Welding and Brazing Qualifications
3)
ASTM A29/A29M:2005, Standard Specification for Steel Bars, Carbon and Alloy, Hot-Wrought — General
Requirements for
ASTM A182/A182M:2005, Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges, Forged
Fittings, and Valves and Parts for High Temperature Service
ASTM A388, Standard Practice for Ultrasonic Examination of Heavy Steel Forgings
ASTM A668/A668M:2004, Standard Specification for Steel Forgings, Carbon and Alloy, for General Industrial
Use
ASTM A751, Standard Test Methods, Practices, and Terminology for Chemical Analysis of Steel Products
ASTM C177, Standard Test Method for Steady-State Heat Flux Measurements and Thermal Transmission
Properties by Means of the Guarded-Hot-Plate Apparatus

1) American Petroleum Institute, 1220 L St NW, Washington DC 20005, USA.
2) American Society of Mechanical Engineers.
3) American Society for Testing and Materials.
© ISO 2005 – All rights reserved 3

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ISO 13628-10:2005(E)
ASTM D256, Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics
ASTM D395, Standard Test Methods for Rubber Property — Compression Set
ASTM D412, Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic
Elastomers — Tension
ASTM D413, Standard Test Methods for Rubber Property — Adhesion to Flexible Substrate
ASTM D570, Standard Test Method for Water Absorption of Plastics
ASTM D664, Standard Test Method for Acid Number of Petroleum Products by Potentiometric Titration
ASTM D695, Standard Test Method for Compressive Properties of Rigid Plastics
ASTM D746, Standard Test Method for Brittleness Temperature of Plastics and Elastomers by Impact
ASTM D974, Standard Test Method for Acid and Base Number by Color-Indicator Titration
ASTM D1418, Standard Practice for Rubber and Rubber Lattices — Nomenclature
ASTM D2084, Standard Test Method for Rubber Property — Vulcanization Using Oscillating Disk Cure Meter
ASTM D2583, Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol
Impressor
ASTM D5028, Standard Test Method for Curing Properties of Pultrusion Resins by Thermal Analysis
ASTM E92, Standard Test Method for Vickers Hardness of Metallic Materials
ASTM E94, Standard Guide for Radiographic Examination
ASTM E165, Standard Test method for Liquid Penetrant Examination
ASTM E328, Standard Test Methods for Stress Relaxation Tests for Materials and Structures
ASTM E428, Standard Practice for Fabrication and Control of Steel Reference Blocks Used in Ultrasonic
Examination
ASTM E1356, Standard Test Method for Assignment of the Glass Transition Temperatures by Differential
Scanning Calorimetry
ASTM G48, Standard Test Method for Pitting and Crevice Corrosion Resistance of Stainless Steels and
Related Alloys by Use of Ferric Chloride Solution
ISO 36, Rubber, vulcanized or thermoplastic — Determination of adhesion to textile fabrics
4)
DNV Fire Test, DNV Classification Note 6.1 Test (Fire Test)
5)
DIN 53505, Shore A and Shore D hardness testing of rubber
DIN 53516, Testing of rubber and elastomers; determination of abrasion resistance
6)
EN 287-1, Qualification test of welders — Fusion welding — Part 1: Steels

4) Det Norske Veritase.
5) Deutsches Institut für Normung e.V.
6) European Committee for Standardization.
4 © ISO 2005 – All rights reserved

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ISO 13628-10:2005(E)
EN 288-1, Specification and approval of welding procedures for metallic materials — Part 1: General rules for
fusion welding
EN 288-2, Specification and approval of welding procedures for metallic materials — Part 2: Welding
procedure specification for arc welding
EN 288-3, Specification and approval of welding procedures for metallic materials — Part 3: Welding
procedure tests for the arc welding of steels
EN 10204, Metallic products — Types of inspection documents
Lloyds Fire Test, Lloyds Register of Shipping, Fire Testing Memorandum ICE/Fire OSG 1000/499
NACE TM0177, Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking and Stress Corrosion
Cracking in H S Environments
2
3 Terms, definitions and abbreviations
3.1 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1.1
ancillary components
components used to control the flexible pipe behaviour, such as buoyancy aids and fire hoods/boxes
3.1.2
API Monogram
registered mark of the American Petroleum Institute
3.1.3
bellmouth
part of a guide tube, formed in the shape of a bellmouth, and designed to prevent overbending of the flexible
pipe
3.1.4
bend limiter
any device used to restrict bending of the flexibl
...