SIST EN 50467:2012
(Main)Railway applications - Rolling stock - Electrical connectors, requirements and test methods
Railway applications - Rolling stock - Electrical connectors, requirements and test methods
This European Standard retains EN 61984:2001 as the minimum performance requirements for railway rolling stock electrical connectors.
It identifies additional terms, test methods and performance requirements for single-pole and multipole connectors with rated voltages up to 1 000 V, rated currents up to 125 A per contact and frequencies below 3 MHz used for indoor and outdoor applications in railway rolling stock.
This European Standard identifies the application levels for electrical connectors based on
- the severity of the service conditions in different rolling stock technologies,
- the intended use of the rolling stock,
- the location of the connector in the rolling stock system.
This European Standard is not applicable to internal connections of electronic devices such as connectors for printed boards and rack-and-panel connectors.
Bahnanwendungen - Fahrzeuge - Elektrische Steckverbinder, Bestimmungen und Prüfverfahren
Applications ferroviaires - Matériel roulant - Connecteurs électriques, exigences et méthodes d'essai
Železniške naprave - Železniška vozila - Konektorji, zahteve in preskusne metode
Ta evropski standard kot najnižjo zahtevo glede zmogljivosti konektorjev železniških vozil ohranja standard EN 61984 2001.
Opredeljuje dodatne pogoje, preskusne metode in zahteve glede zmogljivosti za enopolne in večpolne konektorje z nazivnimi napetostmi do 1000 V, nazivnimi toki do 125 A na stik in frekvencami pod 3 MHz, ki se uporabljajo za notranje in zunanje naprave pri železniških vozilih.
Ta evropski standard opredeljuje ravni naprav za konektorje na podlagi
– resnosti pogojev obratovanja pri različnih tehnologijah železniških vozil,
– predvidene uporabe železniških vozil,
– namestitve konektorja v sistemu železniških vozil.
Ta evropski standard se ne uporablja za notranje povezave elektronskih naprav, kot so konektorji za tiskana vezja ter konektorji za stojala in plošče.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 50467:2012
01-februar-2012
1DGRPHãþD
SIST-TS CLC/TS 50467:2008
Železniške naprave - Železniška vozila - Konektorji, zahteve in preskusne metode
Railway applications - Rolling stock - Electrical connectors, requirements and test
methods
Bahnanwendungen - Fahrzeuge - Elektrische Steckverbinder, Bestimmungen und
Prüfverfahren
Applications ferroviaires - Matériel roulant - Connecteurs électriques, exigences et
méthodes d'essai
Ta slovenski standard je istoveten z: EN 50467:2011
ICS:
31.220.10 9WLþLLQYWLþQLFHNRQHNWRUML Plug-and-socket devices.
Connectors
45.060.01 Železniška vozila na splošno Railway rolling stock in
general
SIST EN 50467:2012 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 50467:2012
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SIST EN 50467:2012
EUROPEAN STANDARD
EN 50467
NORME EUROPÉENNE
December 2011
EUROPÄISCHE NORM
ICS 29.120.30; 45.060.01 Supersedes CLC/TS 50467:2008 + corr. May.2008
English version
Railway applications -
Rolling stock -
Electrical connectors, requirements and test methods
Applications ferroviaires - Bahnanwendungen -
Matériel roulant - Fahrzeuge -
Connecteurs électriques, exigences et Elektrische Steckverbinder,
méthodes d'essai Bestimmungen und Prüfverfahren
This European Standard was approved by CENELEC on 2011-10-10. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the CEN-CENELEC Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the CEN-CENELEC Management Centre has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,
Spain, Sweden, Switzerland and the United Kingdom.
CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
Management Centre: Avenue Marnix 17, B - 1000 Brussels
© 2011 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 50467:2011 E
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SIST EN 50467:2012
EN 50467:2011 – 2 –
Contents
Foreword . 4
Introduction . 5
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 8
4 Technical information (electrical ratings) . 14
5 Classification . 14
5.1 General . 14
5.2 Severity of service conditions in different rolling stock technologies . 14
5.3 Intended use of rolling stock . 14
5.4 Location of connector on board rolling stock . 15
6 Requirements . 17
6.1 General . 17
6.2 Marking and identification . 17
6.3 Provision against incorrect mating (non-intermateable) . 18
6.4 Protection against electric shock . 18
6.5 Provisions for earthing . 18
6.6 Terminations and connection methods . 18
6.7 Resistance to ageing . 19
6.8 General design . 19
6.9 Design of a free connector. 20
6.10 Interlock . 20
6.11 Degree of protection IP . 20
6.12 Dielectric strength . 20
6.13 Mechanical and electrical durability . 20
6.14 Cable strain relief . 21
6.15 Mechanical strength . 21
6.16 Vibration and shock . 21
6.17 Insulation coordination . 22
6.18 Temperature classes . 22
6.19 Temperature rise . 22
6.20 Protection against corrosion . 22
6.21 Electromagnetic compatibility (EMC) requirements . 23
6.22 Fire behaviour of materials and components . 23
6.23 Resistance to chemically active substances and to contaminating fluids . 23
6.24 Resistance to ozone . 23
6.25 Resistance to UV . 23
7 Tests . 24
7.1 Introduction . 24
7.2 Test schedule (EN 60512-1-100 – General – Applicable publications) . 26
7.3 Tests on raw materials . 32
7.4 Visual examination . 32
7.5 Durability of marking . 33
7.6 Interlock . 33
7.7 Protection against electric shock . 33
7.8 Temperature rise . 33
7.9 Mechanical operation . 34
7.10 Vibration and shock . 34
7.11 Measurement of clearances and creepage distances . 35
7.12 Dielectric strength . 35
7.13 Resistance between accessible metal parts and the protective earthing contact . 35
7.14 Corrosion test . 36
7.15 Ozone resistance (ISO 1431-1) . 36
7.16 Resistance to UV (EN ISO 4892-2:2006) . 36
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SIST EN 50467:2012
– 3 – EN 50467:2011
7.17 Resistance to fluids (EN 60512-19-3:1997). 36
Annex A (informative) Additional characteristics to be agreed by the manufacturer and the user . 37
A.1 Additional information to be provided upon request of the user . 37
A.2 Information for testing additional to that mentioned above . 38
Annex B (normative) Severity of the service conditions in different rolling stock locations . 39
Annex C (informative) Severity of the service conditions in different rolling stock locations . 40
Bibliography . 41
Figures
Figure 1 Typical examples of connections . 8
Figure 2 Multipole connectors . 10
Figure 3 Typical connector locations on board rolling stock . 15
Figure 4 Test sample for temperature rise test . 34
Tables
Table 1 Example of typical connector locations on board rolling stock . 16
Table 2 – Preferred number of operating cycles . 21
Table 3 – Preferred test temperatures . 22
Table 3a – Lower limiting temperature (LLT) – Preferred values . 22
Table 3b – Uper limiting temperature (ULT) – Preferred values . 22
Table 4 Plan of specimens required for tests . 24
Table 5 Mechanical test group A . 26
Table 6 Service life test group B . 27
Table 7 Thermal test group C . 27
Table 8 Climatic test group D . 28
Table 9 Degree of protection, test group E . 29
Table 10 Vibration and shock test group F . 30
Table 11 Resistance to fluids test group G . 31
Table 12 Shielding effectiveness test group H . 32
Table 13 Tests on raw materials . 32
Table 14 Test voltages . 35
Table B.1 Minimum severity of service conditions in different rolling stock locations . 39
Table C.1 – Minimum severity of service conditions in different rolling stock locations . 40
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SIST EN 50467:2012
EN 50467:2011 – 4 –
Foreword
This document (EN 50467:2011) has been prepared by SC 9XB, "Electromechanical material on board
rolling stock", of Technical Committee CENELEC TC 9X, "Electrical and electronic applications for railways".
The following dates are fixed:
• latest date by which this document has
(dop) 2012-10-10
to be implemented at national level by
publication of an identical national
standard or by endorsement
• latest date by which the national
(dow) 2014-10-10
standards conflicting with this
document have to be withdrawn
This document supersedes CLC/TS 50467:2008.
This European Standard has been prepared under Mandate M/334 given to CENELEC by the European
Commission and the European Free Trade Association.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such patent rights.
__________
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SIST EN 50467:2012
– 5 – EN 50467:2011
Introduction
This European Standard provides performance requirements and tests for low-voltage electrical connectors
deemed to be installed on board railway rolling stock, either indoors or outdoors. Safety requirements and
tests for electrical connectors are already covered in general by EN 61984:2001. The additional
requirements and testing of specific characteristics demanded by rolling stock applications are set out in this
European Standard. One goal of this European Standard is to avoid retesting of electrical connectors already
in compliance with EN 61984:2001 for those characteristics that have been assessed suitable also for use on
board rolling stock.
Among the additional requirements for use on board rolling stock, those that can be verified by
documentation of tests on the raw materials are distinguished from those to be assessed by tests on the
component.
Due to the wide spectrum of existing and future specific rolling stock applications of electrical connectors,
this European Standard does not select any particular geometric configuration of connectors, nor establish
any particular values for electrical ratings such as voltage and current, or for any other characteristic.
All such details should be selected and agreed between the parties involved (e.g. manufacturer and user)
depending on the electrical, mechanical and environmental conditions expected in the intended use.
Annexes A and C of this European Standard provide guidance.
Upon agreement between the parties involved, this European Standard may be used in conjunction with
existing connector detail specifications for interchangeability purposes.
Other standards may be developed in future under the umbrella format of this European Standard, for
particular connector designs for applications on board rolling stock, to fix dimensions for interchangeability
and to set the additional requirements for specific applications that, due to complexity and variety, are left
here to agreement between parties involved.
This European Standard does not cover:
- connectors with breaking capacity (CBCs) as defined in EN 61984:2001, 3.2, because on board rolling
stock connectors are not deemed to be operated (i.e. connected or disconnected) under load or when
live, either by means of procedures or by the presence of interlocks, as required by EN 50153,
NOTE For the purpose of this European Standard connectors on board rolling stock are therefore considered as being always
without breaking capacity, therefore where needed for safety reasons, adequate procedures or interlocks (i.e. locking devices that
cannot be opened without the aid of a special tool) shall be provided in the end application.
- non-rewirable connectors as defined in EN 61984:2001, 3.5,
- automatic couplers, due to their additional mechanical complexity and the need for more specific
requirements and testing,
- inter-vehicle jumpers, as they are connector and cable assemblies whose characteristics depend on
those of both elements. Inter-vehicle connectors within the limits set in the scope of this European
Standard are therefore covered by the agreed choice of suitable mechanical and environmental
characteristics as defined by Annex B, and suggested by Annex C.
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SIST EN 50467:2012
EN 50467:2011 – 6 –
1 Scope
This European Standard retains EN 61984:2001 as the minimum performance requirements for railway
rolling stock electrical connectors.
It identifies additional terms, test methods and performance requirements for single-pole and multipole
connectors with rated voltages up to 1 000 V, rated currents up to 125 A per contact and frequencies below
3 MHz used for indoor and outdoor applications in railway rolling stock.
This European Standard identifies the application levels for electrical connectors based on
- the severity of the service conditions in different rolling stock technologies,
- the intended use of the rolling stock,
- the location of the connector in the rolling stock system.
This European Standard is not applicable to internal connections of electronic devices such as connectors
for printed boards and rack-and-panel connectors.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 50124-1:2001 Railway applications - Insulation coordination - Part 1: Basic requirements -
+ A2:2005 Clearances and creepage distances for all electrical and electronic equipment
EN 50153:2002 Railway applications - Rolling stock - Protective provisions relating to electrical
hazards
EN 50264-1:2008 Railway rolling stock power and control cables having special fire performance - Part
1: General requirements
EN 50264-2-1 Railway applications - Railway rolling stock power and control cables having special
fire performance - Part 2-1: Cables with crosslinked elastomeric insulation - Single
core cables
EN 50264-2-2 Railway applications - Railway rolling stock power and control cables having special
fire performance - Part 2-2: Cables with crosslinked elastomeric insulation - Multicore
cables
EN 50264-3-1 Railway applications - Railway rolling stock power and control cables having special
fire performance - Part 3-1: Cables with crosslinked elastomeric insulation with
reduced dimensions - Single core cables
EN 50264-3-2 Railway applications - Railway rolling stock power and control cables having special
fire performance - Part 3-2: Cables with crosslinked elastomeric insulation with
reduced dimensions - Multicore cables
EN 50306-1:2002 Railway applications - Railway rolling stock cables having special fire performance -
Thin wall - Part 1: General requirements
EN 50306-2:2002 Railway applications - Railway rolling stock cables having special fire performance -
Thin wall - Part 2: Single core cables
EN 50306-3:2002 Railway applications - Railway rolling stock cables having special fire performance -
Thin wall - Part 3: Single core and multicore cables (pairs, triples and quads)
screened and thin wall sheathed
EN 50306-4:2002 Railway applications - Railway rolling stock cables having special fire performance -
Thin wall - Part 4: Multicore and multipair cables standard wall sheathed
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SIST EN 50467:2012
– 7 – EN 50467:2011
EN 50382-1:2008 Railway applications - Railway rolling stock high temperature power cables having
special fire performance - Part 1: General requirements
EN 50382-2:2008 Railway applications - Railway rolling stock high temperature power cables having
special fire performance - Part 2: Single core silicone rubber insulated cables for
120 °C or 150 °C
EN 60068-1 Environmental testing - Part 1: General and guidance
(IEC 60068-1:1988 + corrigendum Oct. 1988 + A1:1992)
EN 60068-2-70:1996 Environmental testing - Part 2: Tests - Test Xb: Abrasion of markings and letterings
caused by rubbing of fingers and hands (IEC 60068-2-70:1995)
EN 60309-1:1999 Plugs, socket-outlets and couplers for industrial purposes - Part 1: General
requirements (IEC 60309-1:1999)
EN 60352-2:2006 Solderless connections - Part 2: Crimped connections - General requirements, test
methods and practical guidance (IEC 60352-2:2006)
EN 60352-3 Solderless connections - Part 3: Solderless accessible insulation displacement
connections - General requirements, test methods and practical guidance
(IEC 60352-3:1993)
EN 60352-4:1994 Solderless connections - Part 4: Solderless non-accessible insulation
+ A1:2000 displacement connections - General requirements, test methods
and practical guidance (IEC 60352-4:1994 + A1:2000)
EN 60352-5:2008 Solderless connections - Part 5: Press-in connections - General requirements, test
methods and practical guidance (IEC 60352-5:2008)
EN 60352-6 Solderless connections - Part 6: Insulation piercing connections - General
requirements, test methods and practical guidance (IEC 60352-6:1997)
EN 60352-7 Solderless connections - Part 7: Spring clamp connections - General requirements,
test methods and practical guidance (IEC 60352-7:2002)
EN 60512-1 Connectors for electronic equipment - Tests and measurements -
Part 1: General (IEC 60512-1:2001)
EN 60512-1-1:2002 Connectors for electronic equipment - Tests and measurements -
Part 1-1: General examination - Test 1a: Visual examination (IEC 60512-1-1:2002)
EN 60512-4-1:2003 Connectors for electronic equipment - Tests and measurements -
Part 4-1: Voltage stress tests - Test 4a: Voltage proof (IEC 60512-4-1:2003)
EN 60512-5-1:2002 Connectors for electronic equipment - Tests and measurements -
Part 5-1: Current-carrying capacity tests - Test 5a: Temperature rise
(IEC 60512-5-1:2002)
EN 60512-11-6:2002 Connectors for electronic equipment - Tests and measurements -
Part 11-6: Climatic tests - Test 11f: Corrosion, salt mist (IEC 60512-11-6:2002)
EN 60512-11-7:2003 Connectors for electronic equipment - Tests and measurements -
Part 11- 7: Climatic tests - Test 11g: Flowing mixed gas corrosion test
(IEC 60512-11-7:2003)
EN 60512-19-3:1997 Electromechanical components for electronic equipment - Basic testing procedures
and measuring methods - Part 19: Chemical resistance tests - Section 3: Test 19c -
Fluid resistance (IEC 60512-19-3:1997)
EN 60512-23-3:2001 Electromechanical components for electronic equipment - Basic testing procedures
and measuring methods - Part 23-3: Test 23c: Shielding effectiveness of
connectors and accessories (IEC 60512-23-3:2000)
EN 60512-23-4:2001 Connectors for electronic equipment - Tests and measurements -
Part 23-4: Screening and filtering tests - Test 23d: Transmission line reflections in
the time domain (IEC 60512-23-4:2001)
EN 60529:1991 Degrees of protection provided by enclosures (IP Code)
+ A1:2000 (IEC 60529:1989 + A1:1999)
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SIST EN 50467:2012
EN 50467:2011 – 8 –
EN 60664-1:2007 Insulation coordination for equipment within low-voltage systems -
Part 1: Principles, requirements and tests (IEC 60664-1:2007)
EN 60999-1:2000 Connecting devices - Electrical copper conductors - Safety requirements for screw-
type and screwless-type clamping units - Part 1: General requirements and
particular requirements for clamping units for conductors from 0,2 mm² up to
35 mm² (included) (IEC 60999-1:1999)
EN 60999-2:2003 Connecting devices - Electrical copper conductors - Safety requirements for screw-
type and screwless-type clamping units - Part 2: Particular requirements for
clamping units for conductors above 35 mm² up to 300 mm² (included)
(IEC 60999-2:2003)
EN 61210 Connecting devices - Flat quick-connect terminations for electrical copper
conductors - Safety requirements (IEC 61210:1993, mod.)
EN 61373:1999 Railway applications - Rolling stock equipment - Shock and vibration tests
(IEC 61373:1999)
1
EN 61984:2001 ) Connectors - Safety requirements and tests (IEC 61984:2001)
EN ISO 4892-2:2006 Plastics - Methods of exposure to laboratory light sources - Part 2: Xenon-arc
lamps (ISO 4892-2:2006)__________________
__________________________________________________________________
HD 588.1 S1:1991 High-voltage test techniques - Part 1: General definitions and test requirements
(IEC 60060-1:1989 + corrigendum Mar. 1990 + corrigendum Mar. 1992)
IEC 60050-581:2008 International Electrotechnical Vocabulary - Part 581: Electromechanical
components for electronic equipment
IEC 60417-DB Graphical symbols for use on equipment
IEC 60760 Flat, quick-connect terminations
ISO 1431-1:2004 Rubber, vulcanized or thermoplastic – Resistance to ozone cracking –
Part 1: Static and dynamic strain testing
3 Terms and definitions
For the purposes of this document, the terms and definitions given in IEC 60050-581:2008 and the following
apply.
3.1
connection
two mated connectors or contacts
EXAMPLES See Figure 1.
a) Cable-to-cable connection b) Connection to apparatus
Figure 1 Typical examples of connections
———————
1
) Will be superseded by EN 61984:2009, Connectors - Safety requirements and tests (IEC 61984:2008) at the dow of the latter,
i.e. 2012-06-01.
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SIST EN 50467:2012
– 9 – EN 50467:2011
3.2
connector
component which terminates conductors for the purpose of providing connection to and disconnection from a
suitable mating component
[IEV 581-26-01]
NOTE Connectors covered by this standard are not intended to be connected and disconnected under electrical load ]
3.3
free connector
connector for attachment to the free end of a wire or cable
[IEV 581-26-10]
3.4
fixed connector
connector for attachment to a rigid surface
[IEV 581-06-10]
3.5
enclosed connector
connector where protection against electric shock is provided by its enclosures
3.6
unenclosed connector
connector where protection against electric shock is provided by the enclosure of the equipment, in which the
connector is mounted.
NOTE The protection against electrical shock is provided by e.g the enclosure of the equipment in which the unenclosed connector is
mounted. In accordance with the applicable product standard.
3.7
inter-vehicle connector
connector deemed to be assembled with proper cable to form a cable assembly for inter-vehicl
...
SLOVENSKI STANDARD
oSIST prEN 50467:2009
01-oktober-2009
Železniške naprave - Železniška vozila - Konektorji, zahteve in preskusne metode
Railway applications - Rolling stock - Electrical connectors, requirements and test
methods
Bahnanwendungen - Fahrzeuge - Elektrische Steckverbinder, Bestimmungen und
Prüfverfahren
Applications ferroviaires - Matériel roulant - Connecteurs électriques, exigences et
méthodes d'essai
Ta slovenski standard je istoveten z: prEN 50467:2009
ICS:
31.220.10 9WLþLLQYWLþQLFHNRQHNWRUML Plug-and-socket devices.
Connectors
45.060.01 Železniška vozila na splošno Railway rolling stock in
general
oSIST prEN 50467:2009 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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oSIST prEN 50467:2009
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oSIST prEN 50467:2009
DRAFT
EUROPEAN STANDARD
prEN 50467
NORME EUROPÉENNE
August 2009
EUROPÄISCHE NORM
ICS 29.120.30; 49.060.01 Will supersede CLC/TS 50467:2008
English version
Railway applications -
Rolling stock -
Electrical connectors, requirements and test methods
Applications ferroviaires - Bahnanwendungen -
Matériel roulant - Fahrzeuge -
Connecteurs électriques, Elektrische Steckverbinder,
exigences et méthodes d'essai Bestimmungen und Prüfverfahren
This draft European Standard is submitted to CENELEC members for CENELEC enquiry.
Deadline for CENELEC: 2010-01-08.
It has been drawn up by CLC/SC 9XB.
If this draft becomes a European Standard, CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national
standard without any alteration.
This draft European Standard was established by CENELEC in three official versions (English, French, German).
A version in any other language made by translation under the responsibility of a CENELEC member into its own
language and notified to the Central Secretariat has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to
change without notice and shall not be referred to as a European Standard.
CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
Central Secretariat: Avenue Marnix 17, B - 1000 Brussels
© 2009 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Project: 22267 Ref. No. prEN 50467:2009 E
Draft for Enquiry
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oSIST prEN 50467:2009
prEN 50467:2009 – 2 –
1 Foreword
2 This draft European Standard was prepared by SC 9XB, Electromechanical material on board rolling stock,
3 of Technical Committee CENELEC TC 9X, Electrical and electronic applications for railways. It is submitted
4 to the CENELEC enquiry.
5 This document will supersede CLC/TS 50467:2008.
6 CLC/SC 9XB Secretary note:
7 Technical changes versus CLC/TS 50467:2008 are identified by a yellow background. This background will
8 be removed at voting stage.
9 This draft European Standard has been prepared under Mandate M/334 given to CENELEC by the
10 European Commission and the European Free Trade Association and covers essential requirements of
11 EC Directives 2001/16/EC and 96/48/EC.
12 __________
Draft for Enquiry
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oSIST prEN 50467:2009
– 3 – prEN 50467:2009
13 Contents
14 Introduction . 5
15 1 Scope . 6
16 2 Normative references . 6
17 3 Terms and definitions . 9
18 4 Technical information (electrical ratings) . 14
19 5 Classification . 14
20 5.1 General . 14
21 5.2 Severity of service conditions in different rolling stock technologies . 14
22 5.3 Intended use of rolling stock . 15
23 5.4 Location of connector on board rolling stock . 15
24 6 Requirements . 17
25 6.1 General . 17
26 6.2 Marking and identification . 17
27 6.3 Provision against incorrect mating (non-intermateable) . 18
28 6.4 Protection against electric shock . 18
29 6.5 Provisions for earthing . 18
30 6.6 Terminations and connection methods . 18
31 6.7 Resistance to ageing . 19
32 6.8 General design . 20
33 6.9 Design of a free connector. 20
34 6.10 Interlock . 20
35 6.11 Degree of protection IP . 20
36 6.12 Dielectric strength . 20
37 6.13 Mechanical and electrical durability . 21
38 6.14 Cable strain relief . 21
39 6.15 Mechanical strength . 21
40 6.16 Vibration and shock . 22
41 6.17 Insulation coordination . 22
42 6.18 Temperature classes . 22
43 6.19 Temperature rise . 22
44 6.20 Protection against corrosion . 22
45 6.21 Electromagnetic compatibility (EMC) requirements . 23
46 6.22 Fire behaviour of materials and components . 23
47 6.23 Resistance to chemically active substances and to contaminating fluids . 23
48 6.24 Resistance to ozone . 23
49 6.25 Resistance to UV . 23
50 7 Tests . 23
51 7.1 General . 23
52 7.2 Test schedule (EN 60512-1-100 – General – Applicable publications) . 25
53 7.3 Tests on raw materials . 31
54 7.4 Visual examination . 31
55 7.5 Durability of marking . 32
56 7.6 Interlock . 32
57 7.7 Protection against electric shock . 32
58 7.8 Temperature rise . 32
59 7.9 Mechanical operation . 33
60 7.10 Vibration and shock . 33
61 7.11 Measurement of clearances and creepage distances . 34
62 7.12 Dielectric strength . 34
63 7.13 Resistance between accessible metal parts and the protective earthing contact . 34
64 7.14 Corrosion test . 35
65 7.15 Ozone resistance (ISO 1431-1:2004) . 35
66 7.16 Resistance to UV (EN ISO 4892-2:1999) . 35
67 7.17 Resistance to fluids (EN 60512-19-3:1997). 35
Draft for Enquiry
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oSIST prEN 50467:2009
prEN 50467:2009 – 4 –
68 Annex A (informative) Additional characteristics to be agreed by the manufacturer and the user . 36
69 A.1 Additional information to be provided upon request of the user . 36
70 A.2 Information for testing additional to that mentioned above . 37
71 Annex B (normative) Severity of the service conditions in different rolling stock locations . 38
72 Annex C (informative) Severity of the service conditions in different rolling stock locations . 39
73 Bibliography . 40
74
75 Figures
76 Figure 1 – Typical examples of connections . 9
77 Figure 2 – Multipole connectors . 10
78 Figure 3 – Typical connector locations on board rolling stock . 15
79 Figure 4 – Test sample for temperature rise test . 33
80
81 Tables
82 Table 1 – Example of typical connector locations on board rolling stock . 16
83 Table 2 – Preferred number of operating cycles . 21
84 Table 3 – Preferred test temperatures . 22
85 Table 4 – Plan of specimens required for tests . 24
86 Table 5 – Mechanical test group A . 25
87 Table 6 – Service life test group B . 26
88 Table 7 – Thermal test group C . 26
89 Table 8 – Climatic test group D . 27
90 Table 9 – Degree of protection, test group E . 28
91 Table 10 – Vibration and shock test group F . 29
92 Table 11 – Resistance to fluids test group G . 30
93 Table 12 – Shielding effectiveness test group H . 31
94 Table 13 – Tests on raw materials . 31
95 Table 14 – Test voltages . 34
96 Table B.1 – Minimum severity of service conditions in different rolling stock locations . 38
97 Table C.1 – Minimum severity of service conditions in different rolling stock locations . 39
98
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99 Introduction
100 This European Standard provides performance requirements and tests for low-voltage electrical connectors
101 deemed to be installed on board railway rolling stock, either indoors or outdoors. Safety requirements and
102 tests for electrical connectors are already covered in general by EN 61984:2001. The additional
103 requirements and testing of specific characteristics demanded by rolling stock applications are set out in this
104 European Standard. One goal of this European Standard is to avoid retesting of electrical connectors already
105 in compliance with EN 61984:2001 for those characteristics that have been assessed suitable also for use on
106 board rolling stock.
107 Among the additional requirements for use on board rolling stock, those that can be verified by
108 documentation of tests on the raw materials, are distinguished from those to be assessed by tests on the
109 component.
110 Due to the wide spectrum of existing and future specific rolling stock applications of electrical connectors,
111 this European Standard does not select any particular geometric configuration of connectors, nor establish
112 any particular values for electrical ratings such as voltage and current, or for any other characteristic.
113 All such details should be selected and agreed between the parties involved (e.g. manufacturer and user)
114 depending on the electrical, mechanical and environmental conditions expected in the intended use.
115 Annexes A and B of this European Standard provide guidance.
116 Upon agreement between the parties involved, this European Standard may be used in conjunction with
117 existing connector detail specifications for interchangeability purposes.
118 Other standards may be developed in future under the umbrella format of this European Standard, for
119 particular connector designs for applications on board rolling stock, to fix dimensions for interchangeability
120 and to set the additional requirements for specific applications that, due to complexity and variety, are left
121 here to agreement between parties involved.
122 This European Standard does not cover
123 - connectors with breaking capacity (CBCs) as defined in EN 61984:2001, 3.2, because on board rolling
124 stock connectors are not deemed to be operated (i.e. connected or disconnected) under load or when
125 live, either by means of procedures or by the presence of interlocks, as required by EN 50153:2002,
126 NOTE For the purpose of this European Standard connectors on board rolling stock are therefore considered as being always
127 without breaking capacity, therefore where needed for safety reasons, adequate procedures or interlocks (i.e. locking devices that
128 cannot be opened without the aid of a special tool) shall be provided in the end application.
129 - non-rewirable connectors as defined in EN 61984:2001, 3.5,
130 - automatic couplers, due to their additional mechanical complexity and the need for more specific
131 requirements and testing,
132 - inter-vehicle jumpers, as they are connector and cable assemblies whose characteristics depend on
133 those of both elements. Inter-vehicle connectors within the limits set in the scope of this European
134 Standard are therefore covered by the agreed choice of suitable mechanical and environmental
135 characteristics as defined by Annex B, and suggested by Annex C.
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136 1 Scope
137 This European Standard retains EN 61984:2001 as the minimum performance requirements for railway
138 rolling stock electrical connectors.
139 It identifies additional terms, test methods and performance requirements for single-pole and multipole
140 connectors with rated voltages up to 1 000 V, rated currents up to 125 V per contact and frequencies below
141 3 MHz used for indoor and outdoor applications in railway rolling stock.
142 This European Standard identifies the application levels for electrical connectors based on
143 - the severity of the service conditions in different rolling stock technologies,
144 - the intended use of the rolling stock,
145 - the location of the connector in the rolling stock system.
146 This European Standard is not applicable to internal connections of electronic devices such as connectors
147 for printed boards and rack-and-panel connectors.
148 2 Normative references
149 The following referenced documents are indispensable for the application of this document. For dated
150 references, only the edition cited applies. For undated references, the latest edition of the referenced
151 document (including any amendments) applies.
152 EN 50124-1:2001 Railway applications - Insulation coordination - Part 1: Basic requirements -
153 + A2:2005 Clearances and creepage distances for all electrical and electronic equipment
154 EN 50125-1:1999 Railway applications - Environmental conditions for equipment - Part 1: Equipment
155 on board rolling stock
156 EN 50153:2002 Railway applications - Rolling stock - Protective provisions relating to electrical
157 hazards
1)
158 EN 50264-1:2002 Railway applications - Railway rolling stock cables having special fire performance -
159 Standard wall - Part 1: General requirements
160 EN 50264-2-1 Railway applications - Railway rolling stock power and control cables having special
161 fire performance - Part 2-1: Cables with crosslinked elastomeric insulation - Single
162 core cables
163 EN 50264-2-2 Railway applications - Railway rolling stock power and control cables having special
164 fire performance - Part 2-2: Cables with crosslinked elastomeric insulation - Multicore
165 cables
166 EN 50264-3-1 Railway applications - Railway rolling stock power and control cables having special
167 fire performance - Part 3-1: Cables with crosslinked elastomeric insulation with
168 reduced dimensions - Single core cables
169 EN 50264-3-2 Railway applications - Railway rolling stock power and control cables having special
170 fire performance - Part 3-2: Cables with crosslinked elastomeric insulation with
171 reduced dimensions - Multicore cables
172 EN 50306-1:2002 Railway applications - Railway rolling stock cables having special fire performance -
173 Thin wall - Part 1: General requirements
174 EN 50306-2:2002 Railway applications - Railway rolling stock cables having special fire performance -
175 Thin wall - Part 2: Single core cables
———————
1)
Will be superseded by EN 50264-1:2008, Railway applications - Railway rolling stock power and control cables having special fire
performance - Part 1: General requirements, at the dow of the latter, i.e. 2011-03-01.
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176 EN 50306-3:2002 Railway applications - Railway rolling stock cables having special fire performance -
177 Thin wall - Part 3: Single core and multicore cables (pairs, triples and quads)
178 screened and thin wall sheathed
179 EN 50306-4:2002 Railway applications - Railway rolling stock cables having special fire performance -
180 Thin wall - Part 4: Multicore and multipair cables standard wall sheathed
181 EN 50382-1:2008 Railway applications - Railway rolling stock high temperature power cables having
182 special fire performance - Part 1: General requirements
183 EN 60068-1:1994 Environmental testing - Part 1: General and guidance
184 (IEC 60068-1:1988 + corrigendum Oct. 1988 + A1:1992)
185 EN 60068-2-70:1996 Environmental testing - Part 2: Tests - Test Xb: Abrasion of markings and letterings
186 caused by rubbing of fingers and hands (IEC 60068-2-70:1995)
187 EN 60309-1:1999 Plugs, socket-outlets and couplers for industrial purposes - Part 1: General
188 requirements (IEC 60309-1:1999)
189 EN 60352-2:2006 Solderless connections - Part 2: Crimped connections - General requirements, test
190 methods and practical guidance (IEC 60352-2:2006)
191 EN 60352-3:1994 Solderless connections - Part 3: Solderless accessible insulation displacement
192 connections - General requirements, test methods and practical guidance
193 (IEC 60352-3:1993)
194 EN 60352-4:1994 Solderless connections - Part 4: Solderless non-accessible insulation
195 + A1:2000 displacement connections - General requirements, test methods
196 and practical guidance (IEC 60352-4:1994 + A1:2000)
197 EN 60352-5:2001 Solderless connections - Part 5: Press-in connections - General requirements, test
2)
198 + A1:2003 methods and practical guidance (IEC 60352-5:2001 + A1:2003)
199 EN 60352-6:1997 Solderless connections - Part 6: Insulation piercing connections - General
200 requirements, test methods and practical guidance (IEC 60352-6:1997)
201 EN 60352-7:2002 Solderless connections - Part 7: Spring clamp connections - General requirements,
202 test methods and practical guidance (IEC 60352-7:2002)
203 EN 60512-1:2001 Connectors for electronic equipment - Tests and measurements -
204 Part 1: General (IEC 60512-1:2001)
205 EN 60512-1-1:2002 Connectors for electronic equipment - Tests and measurements -
206 Part 1-1: General examination - Test 1a: Visual examination (IEC 60512-1-1:2002)
207 EN 60512-4-1:2003 Connectors for electronic equipment - Tests and measurements -
208 Part 4-1: Voltage stress tests - Test 4a: Voltage proof (IEC 60512-4-1:2003)
209 EN 60512-5-1:2002 Connectors for electronic equipment - Tests and measurements -
210 Part 5-1: Current-carrying capacity tests - Test 5a: Temperature rise
211 (IEC 60512-5-1:2002)
212 EN 60512-11-6:2002 Connectors for electronic equipment - Tests and measurements -
213 Part 11-6: Climatic tests - Test 11f: Corrosion, salt mist (IEC 60512-11-6:2002)
214 EN 60512-11-7:2003 Connectors for electronic equipment - Tests and measurements -
215 Part 11- 7: Climatic tests - Test 11g: Flowing mixed gas corrosion test
216 (IEC 60512-11-7:2003)
217 EN 60512-19-3:1997 Electromechanical components for electronic equipment - Basic testing procedures
218 and measuring methods - Part 19: Chemical resistance tests - Section 3: Test 19c -
219 Fluid resistance (IEC 60512-19-3:1997)
220 EN 60512-23-3:2001 Electromechanical components for electronic equipment - Basic testing procedures
221 and measuring methods - Part 23-3: Test 23c: Shielding effectiveness of
222 connectors and accessories (IEC 60512-23-3:2000)
———————
2)
Will be superseded by EN 60352-5:2008, Solderless connections – Part 5: Press-in connections – General requirements, test
methods and practical guidance (IEC 60352-5:2008) at the dow of the latter, i.e. 2011-02-01.
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223 EN 60512-23-4:2001 Connectors for electronic equipment - Tests and measurements -
224 Part 23-4: Screening and filtering tests - Test 23d: Transmission line reflections in
225 the time domain (IEC 60512-23-4:2001)
226 EN 60529:1991 Degrees of protection provided by enclosures (IP Code)
227 + A1:2000 (IEC 60529:1989 + A1:1999)
228 EN 60664-1:2007 Insulation coordination for equipment within low-voltage systems -
229 Part 1: Principles, requirements and tests (IEC 60664-1:2007)
230 EN 60999-1:2000 Connecting devices - Electrical copper conductors - Safety requirements for screw-
231 type and screwless-type clamping units - Part 1: General requirements and
232 particular requirements for clamping units for conductors from 0,2 mm² up to
233 35 mm² (included) (IEC 60999-1:1999)
234 EN 60999-2:2003 Connecting devices - Electrical copper conductors - Safety requirements for screw-
235 type and screwless-type clamping units - Part 2: Particular requirements for
236 clamping units for conductors above 35 mm² up to 300 mm² (included)
237 (IEC 60999-2:2003)
238 EN 61210:1995 Connecting devices - Flat quick-connect terminations for electrical copper
239 conductors - Safety requirements (IEC 61210:1993, mod.)
240 EN 61373:1999 Railway applications - Rolling stock equipment - Shock and vibration tests
241 (IEC 61373:1999)
3)
242 EN 61984:2001 Connectors - Safety requirements and tests (IEC 61984:2001)
4)
243 EN ISO 4892-2:1999 Plastics – Methods of exposure to laboratory light sources – Xenon arc sources
244 (ISO 4892-2:1994)
245 __________________ __________________________________________________________________
246 HD 588.1 S1:1991 High-voltage test techniques - Part 1: General definitions and test requirements
247 (IEC 60060-1:1989 + corrigendum Mar. 1990 + corrigendum Mar. 1992)
248 IEC 60050-581:1978 International Electrotechnical Vocabulary (IEV) – Chapter 581: Electromechanical
5)
249 + A1:1998 components for electronic equipment
250 IEC 60050-811 International Electrotechnical Vocabulary (IEV) – Chapter 811: Electric traction
251 IEC 60050-826 International Electrotechnical Vocabulary (IEV) – Part 826: Electrical installations
6)
252 IEC 60417-2 Graphical symbols for use on equipment
253 IEC 60760 Flat, quick-connect terminations
7)
254 IEC 60536:1976 Classification of electrical and electronic equipment with regard to protection
255 against electric shock
256 ISO 1431-1:2004 Rubber, vulcanized or thermoplastic – Resistance to ozone cracking –
257 Part 1: Static and dynamic strain testing
———————
3)
Will be superseded by EN 61984:2009, Connectors - Safety requirements and tests (IEC 61984:2008) at the dow of the latter,
i.e. 2012-06-01.
4)
Superseded by EN ISO 4892-2:2006, Plastics – Methods of exposure to laboratory light sources – Part 2: Xenon-arc lamps
(ISO 4892-2:2006).
5)
Superseded by IEC 60050-581:2008, In
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