Petroleum, petrochemical and natural gas industries - Composite repairs for pipework - Qualification and design, installation, testing and inspection (ISO 24817:2015)

This International Standard gives requirements and recommendations for the qualification and
design, installation, testing, and inspection for the external application of composite repair systems to
corroded or damaged pipework, pipelines, tanks, and vessels used in the petroleum, petrochemical, and
natural gas industries.

Erdöl-, petrochemische und Erdgasindustrie - Reparatur von Rohrleitungen mit Verbundwerkstoffen - Bewertung und Ausführung, Montage, Test und Inspektion (ISO 24817:2015)

Industries du pétrole, de la pétrochimie et du gaz naturel - Réparations en matériau composite pour canalisations: Conformité aux exigences de performance et conception, installation, essai et inspection (ISO 24817:2015)

L'ISO 24817:2015 spécifie les exigences et les recommandations relatives à la qualification, la conception, l'installation, les essais et le contrôle lors de l'application externe de systèmes de réparation composites à des tuyauteries, conduites de transport, réservoirs et appareils à pression corrodés ou endommagés utilisés dans les industries du pétrole, de la pétrochimie et du gaz naturel.

Petrokemična industrija ter industrija za predelavo nafte in zemeljskega plina - Popravila cevovodov s kompozitnimi materiali - Ocenitev in načrtovanje, montaža, preskušanje in nadzor (ISO 24817:2015)

Ta mednarodni standard določa zahteve in priporočila za ocenitev in načrtovanje, montažo, preskušanje ter nadzor zunanje uporabe sistemov popravila s kompozitnimi materiali korodiranih ali poškodovanih cevovodov, cevovodnih sistemov, rezervoarjev in kotlov, ki se uporabljajo v industriji za predelavo nafte in zemeljskega plina ter petrokemični industriji.

General Information

Status
Withdrawn
Public Enquiry End Date
30-Jul-2014
Publication Date
30-Aug-2015
Withdrawal Date
13-Sep-2017
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
14-Sep-2017
Due Date
07-Oct-2017
Completion Date
14-Sep-2017

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SLOVENSKI STANDARD
SIST EN ISO 24817:2015
01-oktober-2015
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3RSUDYLODFHYRYRGRYVNRPSR]LWQLPLPDWHULDOL2FHQLWHYLQQDþUWRYDQMHPRQWDåD
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Petroleum, petrochemical and natural gas industries - Composite repairs for pipework -

Qualification and design, installation, testing and inspection (ISO 24817:2015)
Erdöl-, petrochemische und Erdgasindustrie - Reparatur von Rohrleitungen mit
Verbundwerkstoffen - Bewertung und Ausführung, Montage, Test und Inspektion (ISO
24817:2015)

Industries du pétrole, de la pétrochimie et du gaz naturel - Réparations en matériau

composite pour canalisations: Conformité aux exigences de performance et conception,

installation, essai et inspection (ISO 24817:2015)
Ta slovenski standard je istoveten z: EN ISO 24817:2015
ICS:
75.180.20 Predelovalna oprema Processing equipment
SIST EN ISO 24817:2015 en

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN ISO 24817:2015
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SIST EN ISO 24817:2015
EUROPEAN STANDARD
EN ISO 24817
NORME EUROPÉENNE
EUROPÄISCHE NORM
August 2015
ICS 75.180.20 Supersedes CEN ISO/TS 24817:2011
English Version
Petroleum, petrochemical and natural gas industries - Composite
repairs for pipework - Qualification and design, installation,
testing and inspection (ISO 24817:2015)

Industries du pétrole, de la pétrochimie et du gaz naturel - Erdöl-, petrochemische und Erdgasindustrie - Reparatur

Réparations en matériau composite pour canalisations: von Rohrleitungen mit Verbundwerkstoffen - Bewertung und

Conformité aux exigences de performance et conception, Ausführung, Montage, Test und Inspektion (ISO

installation, essai et inspection (ISO 24817:2015) 24817:2015)
This European Standard was approved by CEN on 6 June 2015.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European

Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national

standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation

under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same

status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,

Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,

Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United

Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels

© 2015 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 24817:2015 E

worldwide for CEN national Members.
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SIST EN ISO 24817:2015
EN ISO 24817:2015 (E)
Contents Page

European foreword .............................................................................................................................................3

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SIST EN ISO 24817:2015
EN ISO 24817:2015 (E)
European foreword

This document (EN ISO 24817:2015) has been prepared by Technical Committee ISO/TC 67 "Materials,

equipment and offshore structures for petroleum, petrochemical and natural gas industries" in collaboration

with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum,

petrochemical and natural gas industries” the secretariat of which is held by AFNOR.

This European Standard shall be given the status of a national standard, either by publication of an identical

text or by endorsement, at the latest by February 2016, and conflicting national standards shall be withdrawn

at the latest by February 2016.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent

rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.

This document supersedes CEN ISO/TS 24817:2011.

According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following

countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech

Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,

Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,

Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.

Endorsement notice

The text of ISO 24817:2015 has been approved by CEN as EN ISO 24817:2015 without any modification.

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SIST EN ISO 24817:2015
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SIST EN ISO 24817:2015
INTERNATIONAL ISO
STANDARD 24817
First edition
2015-08-01
Petroleum, petrochemical and natural
gas industries — Composite repairs for
pipework — Qualification and design,
installation, testing and inspection
Industries du pétrole, de la pétrochimie et du gaz naturel —
Réparations en matériau composite pour canalisations: Conformité aux
exigences de performance et conception, installation, essai et inspection
Reference number
ISO 24817:2015(E)
ISO 2015
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SIST EN ISO 24817:2015
ISO 24817:2015(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2015, Published in Switzerland

All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form

or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior

written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of

the requester.
ISO copyright office
Ch. de Blandonnet 8 • CP 401
CH-1214 Vernier, Geneva, Switzerland
Tel. +41 22 749 01 11
Fax +41 22 749 09 47
copyright@iso.org
www.iso.org
ii © ISO 2015 – All rights reserved
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SIST EN ISO 24817:2015
ISO 24817:2015(E)
Contents Page

Foreword ..........................................................................................................................................................................................................................................v

Introduction ................................................................................................................................................................................................................................vi

1 Scope ................................................................................................................................................................................................................................. 1

2 Normative references ...................................................................................................................................................................................... 1

3 Terms and definitions ..................................................................................................................................................................................... 2

4 Symbols and abbreviated terms ........................................................................................................................................................... 6

4.1 Symbols ......................................................................................................................................................................................................... 6

4.2 Abbreviated terms ............................................................................................................................................................................... 9

5 Applications ............................................................................................................................................................................................................... 9

6 Summary of key issues ................................................................................................................................................................................11

7 Qualification and design ............................................................................................................................................................................13

7.1 Repair feasibility assessment ..................................................................................................................................................13

7.2 Repair class .............................................................................................................................................................................................13

7.3 Repair design lifetime ....................................................................................................................................................................14

7.4 Required data ........................................................................................................................................................................................15

7.4.1 Background........................................................................................................................................................................15

7.4.2 Original equipment design data ......................................................................................................................15

7.4.3 Maintenance and operational histories ....................................................................................................15

7.4.4 Service condition data ..............................................................................................................................................15

7.4.5 Repair system qualification data.....................................................................................................................15

7.5 Design methodology........................................................................................................................................................................17

7.5.1 Overview ..............................................................................................................................................................................17

7.5.2 Environmental compatibility .............................................................................................................................19

7.5.3 Design temperature effects ..................................................................................................................................19

7.5.4 Design based on substrate load sharing (defect type A) ............................................................21

7.5.5 Design based on repair laminate allowable strains (defect type A) .................................23

7.5.6 Design based on repair-allowable stresses determined by performance

testing (defect type A) ..............................................................................................................................................24

7.5.7 Design of repairs for through-wall defects (defect type B) ......................................................25

7.5.8 Axial extent of repair .................................................................................................................................................28

7.5.9 Optional design considerations .......................................................................................................................29

7.5.10 Dent and/or gouge type defects ......................................................................................................................33

7.5.11 Fretting type defects ..................................................................................................................................................33

7.5.12 Delamination or blister type defects ...........................................................................................................33

7.5.13 Repair of other components ...............................................................................................................................34

7.5.14 Design output ..................................................................................................................................................................37

7.6 Re-qualification of the repair system ...............................................................................................................................37

7.6.1 Overview ..............................................................................................................................................................................37

7.6.2 For type A defect repairs ........................................................................................................................................37

7.6.3 For type B defect repairs ........................................................................................................................................37

8 Installation ..............................................................................................................................................................................................................38

8.1 Storage conditions ............................................................................................................................................................................38

8.2 Documentation prior to repair application .................................................................................................................38

8.2.1 Method statement ........................................................................................................................................................38

8.2.2 Work pack ...........................................................................................................................................................................38

8.3 Installer qualifications ...................................................................................................................................................................39

8.4 Installation procedure ...................................................................................................................................................................39

8.5 Repair completion documentation .....................................................................................................................................40

8.6 Live repairs ..............................................................................................................................................................................................41

8.7 Repair of clamps, piping components, tanks, or vessels ..................................................................................42

8.8 Environmental considerations ...............................................................................................................................................42

© ISO 2015 – All rights reserved iii
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SIST EN ISO 24817:2015
ISO 24817:2015(E)

9 Testing and inspection ................................................................................................................................................................................42

9.1 General ........................................................................................................................................................................................................42

9.2 Allowable defects for the repair system .........................................................................................................................43

9.3 Repair of defects within the repair system ..................................................................................................................46

9.4 Inspection methods .........................................................................................................................................................................46

9.5 Repair system maintenance and remedial options ..............................................................................................46

9.5.1 Overview ..............................................................................................................................................................................46

9.5.2 Condition of the repair - visual inspection .............................................................................................46

9.5.3 Condition of the pipe substrate ........................................................................................................................47

9.5.4 Remedial options ..........................................................................................................................................................47

9.5.5 Extension (re-validation) of repair design lifetime ........................................................................47

9.5.6 Future modifications .................................................................................................................................................48

10 System testing .......................................................................................................................................................................................................48

11 Decommissioning .............................................................................................................................................................................................49

Annex A (normative) Design data sheet.........................................................................................................................................................50

Annex B (normative) Qualification data ........................................................................................................................................................53

Annex C (normative) Short-term pipe spool survival test ..........................................................................................................57

Annex D (normative) Measurement of γ for through-wall defect calculation ................................................59

LCL

Annex E (normative) Measurement of performance test data ...............................................................................................62

Annex F (normative) Measurement of impact performance ....................................................................................................65

Annex G (normative) Measurement of the degradation factor ..............................................................................................66

Annex H (informative) Axial extent of repair look-up table ......................................................................................................68

Annex I (normative) Installer qualification ...............................................................................................................................................70

Annex J (informative) Installation requirements and guidance ...........................................................................................73

Annex K (informative) Design considerations.........................................................................................................................................75

Annex L (informative) Management of the integrity of composite repair systems to

pipework and vessels ...................................................................................................................................................................................80

Bibliography .............................................................................................................................................................................................................................84

iv © ISO 2015 – All rights reserved
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SIST EN ISO 24817:2015
ISO 24817:2015(E)
Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national standards

bodies (ISO member bodies). The work of preparing International Standards is normally carried out

through ISO technical committees. Each member body interested in a subject for which a technical

committee has been established has the right to be represented on that committee. International

organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.

ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of

electrotechnical standardization.

The procedures used to develop this document and those intended for its further maintenance are

described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the

different types of ISO documents should be noted. This document was drafted in accordance with the

editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).

Attention is drawn to the possibility that some of the elements of this document may be the subject of

patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of

any patent rights identified during the development of the document will be in the Introduction and/or

on the ISO list of patent declarations received (see www.iso.org/patents).

Any trade name used in this document is information given for the convenience of users and does not

constitute an endorsement.

For an explanation on the meaning of ISO specific terms and expressions related to conformity

assessment, as well as information about ISO’s adherence to the WTO principles in the Technical

Barriers to Trade (TBT) see the following URL: Foreword - Supplementary information

The committee responsible for this document is ISO/TC 67, Materials, equipment and offshore structures for

petroleum, petrochemical and natural gas industries, Subcommittee SC 6, Processing equipment and systems.

This first edition cancels and replaces ISO/TS 24817:2006, which has been technically revised.

© ISO 2015 – All rights reserved v
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SIST EN ISO 24817:2015
ISO 24817:2015(E)
Introduction

The objective of this International Standard is to ensure that pipework, pipelines, tanks, and vessels

repaired using composite systems that are qualified, designed, installed, and inspected using this

International Standard will meet the specified performance requirements. Repair systems are designed

for use within the petroleum, petrochemical, and natural gas industries and also within utility service

applications. The main users of this International Standard will be plant and equipment owners of the

pipework and vessels, design contractors, suppliers contracted to provide the repair system, certifying

authorities, installation, maintenance, and inspection contractors.
vi © ISO 2015 – All rights reserved
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SIST EN ISO 24817:2015
INTERNATIONAL STANDARD ISO 24817:2015(E)
Petroleum, petrochemical and natural gas industries —
Composite repairs for pipework — Qualification and
design, installation, testing and inspection
1 Scope

This International Standard gives requirements and recommendations for the qualification and

design, installation, testing, and inspection for the external application of composite repair systems to

corroded or damaged pipework, pipelines, tanks, and vessels used in the petroleum, petrochemical, and

natural gas industries.
2 Normative references

The following documents, in whole or in part, are normatively referenced in this document and are

indispensable for its application. For dated references, only the edition cited applies. For undated

references, the latest edition of the referenced document (including any amendments) applies.

ISO 75-3, Plastics — Determination of temperature of deflection under load — Part 3: High-strength

thermosetting laminates and long-fibre-reinforced plastics

ISO 527-1, Plastics — Determination of tensile properties — Part 1: General principles

ISO 527-4, Plastics — Determination of tensile properties — Part 4: Test conditions for isotropic and

orthotropic fibre-reinforced plastic composites

ISO 868, Plastics and ebonite — Determination of indentation hardness by means of a durometer

(Shore hardness)

ISO 10952, Plastics piping systems — Glass-reinforced thermosetting plastics (GRP) pipes and fittings —

Determination of the resistance to chemical attack for the inside of a section in a deflected condition

ISO 11357-2, Plastics — Differential scanning calorimetry (DSC) — Part 2: Determination of glass transition

temperature and glass transition step height

ISO 11359-2, Plastics — Thermomechanical analysis (TMA) — Part 2: Determination of coefficient of linear

thermal expansion and glass transition temperature

ISO 14692, Petroleum and natural gas industries — Glass-reinforced plastics (GRP) piping

ASTM C581, Standard Practice for Determining Chemical Resistance of Thermosetting Resins Used in Glass-

Reinforced Structures Intended for Liquid Service

ASTM D543, Standard Practices for Evaluating the Resistance of Plastics to Chemical Reagents

ASTM D696, Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between Minus

30°C and 30°C with a Vitreous Silica Dilatometer

ASTM D1598, Standard Test Method for Time-to-Failure of Plastic Pipe under Constant Internal Pressure

ASTM D1599, Standard Test Method for Resistance to Short-Time Hydraulic Pressure of Plastic Pipe,

Tubing, and Fittings

ASTM D2583, Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor

ASTM D2992, Standard Practice for Obtaining Hydrostatic or Pressure Design Basis for Fiberglass (Glass-

Fiber-Reinforced Thermosetting-Resin) Pipe and Fittings
© ISO 2015 – All rights reserved 1
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SIST EN ISO 24817:2015
ISO 24817:2015(E)

ASTM D3039, Standard Test Method for Tensile Properties of Polymer Matrix Composite Materials

ASTM D3165, Standard Test Method for Strength Properties of Adhesives in Shear by Tension Loading of

Single-Lap-Joint Laminated Assemblies

ASTM D3681, Standard Test Method for Chemical Resistance of Fiberglass (Glass-Fiber-Reinforced

Thermosetting Resin) Pipe in a Deflected Condition

ASTM D5379, Standard Test Method for Shear Properties of Composite Materials by the V-Notched Beam

Method

ASTM D6604, Standard Practice for Glass Transition Temperatures of Hydrocarbon Resins by Differential

Scanning Calorimetry

ASTM E831, Standard  Test  Method  for  Linear  Thermal  Expansion  of  Solid  Materials  by

Thermomechanical Analysis

ASTM E1640, Standard Test Method for Assignment of the Glass Transition Temperature by Dynamic

Mechanical Analysis

ASTM E2092, Standard  Test  Method  for  Distortion  Temperature  in  Three-Point  Bending  by

Thermomechanical Analysis
ASTM G8, Standard Test Methods for Cathodic Disbonding of Pipeline Coatings

BS 7910, Guide to methods for assessing the acceptability of flaws in metallic structures

EN 59, Methods of testing plastics — Glass reinforced plastics — Measurement of hardness by means of a

Barcol impressor (BS 2782-10, Method 1001, Measurement of hardness by means of a Barcol impresser)

EN 1465, Adhesives — Determination of tensile lap shear strength of rigid-to-rigid bonded assemblies

3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
anisotropic
exhibiting different physical properties in different directions
3.2
Barcol hardness
measure of surface hardness using a surface impresser
3.3
blister

air void between layers within the laminate visible on the surface as a raised area

3.4
composite
thermoset resin system that is reinforced by fibres
3.5
crack

split in the laminate extending through the wall (perpendicular to the surface) such that there is actual

separation with opposite surfaces visible
3.6
cure
curing

setting of a thermosetting resin system, such as polyester or epoxy, by an irreversible chemical reaction

2 © ISO 2015 – All rights reserved
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SIST EN ISO 24817:2015
ISO 24817:2015(E)
3.7
cure schedule
time-temperature profile qualified to generate a specified T or HDT
3.8
defect type A

defect within the substrate, not through-wall and not expected to become through-wall within the

repair design lifetime of the repair system
3.9
defect type B
through-wall defect or a defect within
...

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