SIST EN IEC 61316:2021
(Main)Industrial cable reels (IEC 61316:2021)
Industrial cable reels (IEC 61316:2021)
This document applies to cable reels provided with a non-detachable flexible cable with a
rated operating voltage not exceeding 690 V DC and/or 690 V AC with a frequency not
exceeding 500 Hz and a rated current not exceeding 63 A, primarily intended for industrial
use, either indoors or outdoors, for use with accessories complying with IEC 60309-1,
IEC 60309-2 or IEC 60309-4.
This document applies to:
– portable cable reels equipped with one plug or appliance-inlet complying with IEC 60309-1
or IEC 60309-2 and at least one socket-outlet complying with IEC 60309-1, IEC 60309-2
or IEC 60309-4;
– fixed cable reels equipped with at least one socket-outlet complying with IEC 60309-1,
IEC 60309-2 or IEC 60309-4;
– cable reels suitable for use at ambient temperature normally within the range of −25 °C
to +40 °C.
The use of this equipment on construction sites and for agricultural, commercial and domestic
appliances is not precluded.
This document also applies to cable reels intended to be used in extra-low voltage
installations.
In locations where special conditions prevail, for example, on board ships, in vehicles and the
like, or where explosions are liable to occur, additional requirements can be necessary.
NOTE 1 This document was not developed for Electric Vehicle (EV) application, but it can be used as guide for
cable reels for EV application
NOTE 2 Additional requirements for cable reels for currents higher than 63 A are under consideration.
Leitungsroller für industrielle Anwendung (IEC 61316:2021)
Enrouleurs de câble industriels (IEC 61316:2021)
IEC 61316:2021 est disponible sous forme de IEC 61316:2021 RLV qui contient la Norme internationale et sa version Redline, illustrant les modifications du contenu technique depuis l'édition précédente.
L'IEC 61316:2021 s’applique aux enrouleurs de câble munis d’un câble souple non détachable ayant une tension nominale d’emploi ne dépassant pas 690 V en courant continu et/ou 690 V en courant alternatif, avec une fréquence maximale de 500 Hz et un courant nominal ne dépassant pas 63 A, essentiellement destinés aux usages industriels, à l’intérieur ou à l’extérieur des bâtiments, et devant être utilisés avec des appareils conformes à l’IEC 60309-1, l’IEC 60309-2 ou l’IEC 60309-4. Cette troisième édition annule et remplace la deuxième édition parue en 1999. Cette édition constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l’édition précédente:
- Mise en œuvre des derniers essais et exigences précédemment inclus dans l’IEC 60309-1.
Industrijski kabelski koluti (IEC 61316:2021)
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN IEC 61316:2021
01-december-2021
Nadomešča:
SIST EN 61316:2000
Industrijski kabelski koluti (IEC 61316:2021)
Industrial cable reels (IEC 61316:2021)
Leitungsroller für industrielle Anwendung (IEC 61316:2021)
Enrouleurs de câble industriels (IEC 61316:2021)
Ta slovenski standard je istoveten z: EN IEC 61316:2021
ICS:
29.120.99 Druga električna dodatna Other electrical accessories
oprema
SIST EN IEC 61316:2021 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN IEC 61316:2021
---------------------- Page: 2 ----------------------
SIST EN IEC 61316:2021
EUROPEAN STANDARD EN IEC 61316
NORME EUROPÉENNE
EUROPÄISCHE NORM
September 2021
ICS 29.060.01; 29.120.99 Supersedes EN 61316:1999 and all of its amendments
and corrigenda (if any)
English Version
Industrial cable reels
(IEC 61316:2021)
Enrouleurs de câble industriels Leitungsroller für industrielle Anwendung
(IEC 61316:2021) (IEC 61316:2021)
This European Standard was approved by CENELEC on 2021-08-12. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the
Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. EN IEC 61316:2021 E
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SIST EN IEC 61316:2021
EN IEC 61316:2021 (E)
European foreword
The text of document 23H/483/FDIS, future edition 3 of IEC 61316, prepared by SC 23H "Plugs,
Socket-outlets and Couplers for industrial and similar applications, and for Electric Vehicles" of
IEC/TC 23 "Electrical accessories" was submitted to the IEC-CENELEC parallel vote and approved by
CENELEC as EN IEC 61316:2021.
The following dates are fixed:
• latest date by which the document has to be implemented at national (dop) 2022-05-12
level by publication of an identical national standard or by endorsement
• latest date by which the national standards conflicting with the (dow) 2024-08-12
document have to be withdrawn
This document supersedes EN 61316:1999 and all of its amendments and corrigenda (if any).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC shall not be held responsible for identifying any or all such patent rights.
Any feedback and questions on this document should be directed to the users’ national committee. A
complete listing of these bodies can be found on the CENELEC website.
Endorsement notice
The text of the International Standard IEC 61316:2021 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standards
indicated:
IEC 60352-7 NOTE Harmonized as EN IEC 60352-7
IEC 60998-2-2 NOTE Harmonized as EN 60998-2-2
2
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SIST EN IEC 61316:2021
EN IEC 61316:2021 (E)
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments)
applies.
NOTE 1 Where an International Publication has been modified by common modifications, indicated by (mod),
the relevant EN/HD applies.
NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is available
here: www.cenelec.eu.
Publication Year Title EN/HD Year
IEC 60068-2-75 - Environmental testing - Part 2-75: Tests - EN 60068-2-75 -
Test Eh: Hammer tests
IEC 60068-2-78 - Environmental testing - Part 2-78: Tests - EN 60068-2-78 -
Test Cab: Damp heat, steady state
IEC 60112 - Method for the determination of the proof EN IEC 60112 -
and the comparative tracking indices of
solid insulating materials
IEC 60245 - Rubber insulated cables - Rated voltages - -
up to and including 450/750 V
IEC 60245-4 - Rubber insulated cables - Rated voltages - -
up to and including 450/750 V - Part 4:
Cords and flexible cables
IEC 60309-1 2021 Plugs, fixed or portable socket-outlets and - -
appliance inlets for industrial purposes -
Part 1: General requirements
IEC 60309-2 - Plugs, fixed or portable socket-outlets and EN 60309-2 -
appliance inelts for industrial purposes -
Part 2: Dimensional compatibility
requirements for pin and contact-tube
accessories
IEC 60309-4 - Plugs, fixed or portable socket-outlets and EN 60309-4 -
appliance inlets for industrial purposes -
Part 4: Switched socket-outlets with or
without interlock
IEC 60529 - Degrees of protection provided by - -
enclosures (IP Code)
IEC 60664-1 2020 Insulation coordination for equipment EN IEC 60664-1 2020
within low-voltage supply systems - Part
1: Principles, requirements and tests
3
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SIST EN IEC 61316:2021
EN IEC 61316:2021 (E)
Publication Year Title EN/HD Year
IEC 60664-3 - Insulation coordination for equipment EN 60664-3 -
within low-voltage systems - Part 3: Use
of coating, potting or moulding for
protection against pollution
IEC 60695-2-11 - Fire hazard testing - Part 2-11: EN 60695-2-11 -
Glowing/hot-wire based test methods -
Glow-wire flammability test method for
end-products (GWEPT)
IEC 60695-10-2 - Fire hazard testing - Part 10-2: Abnormal EN 60695-10-2 -
heat - Ball pressure test method
IEC 60730-2-9 - Automatic electrical controls - Part 2-9: EN IEC 60730-2-9 -
Particular requirements for temperature
sensing control
IEC 61000-6-1 - Electromagnetic compatibility (EMC) - EN IEC 61000-6-1 -
Part 6-1: Generic standards - Immunity
standard for residential, commercial and
light-industrial environments
IEC 61000-6-3 - Electromagnetic compatibility (EMC) - EN IEC 61000-6-3 -
Part 6-3: Generic standards - Emission
standard for equipment in residential
environments
IEC 61032 - Protection of persons and equipment by EN 61032 -
enclosures - Probes for verification
ISO 1456 - Metallic and other inorganic coatings - EN ISO 1456 -
Electrodeposited coatings of nickel, nickel
plus chromium, copper plus nickel and of
copper plus nickel plus chromium
ISO 2081 - Metallic and other inorganic coatings - EN ISO 2081 -
Electroplated coatings of zinc with
supplementary treatments on iron or steel
ISO 2093 - Electroplated coatings of tin; Specification - -
and test methods
ISO/IEC Guide 51 - Safety aspects - Guidelines for their - -
inclusion in standards
4
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SIST EN IEC 61316:2021
IEC 61316
®
Edition 3.0 2021-07
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Industrial cable reels
Enrouleurs de câble industriels
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.060.01; 29.120.99 ISBN 978-2-8322-9922-7
Warning! Make sure that you obtained this publication from an authorized distributor.
Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agréé.
® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale
---------------------- Page: 7 ----------------------
SIST EN IEC 61316:2021
– 2 – IEC 61316:2021 © IEC 2021
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 7
4 General requirements . 13
5 Standard ratings . 13
6 Classification . 14
7 Marking . 14
8 Dimensions. 16
9 Protection against electric shock . 16
10 Provisions for earthing . 19
10.1 Accessible metal parts . 19
10.2 Corrosion resistance of earth terminal . 19
10.3 Corrosion resistance of screws and nuts . 19
10.4 Earth connections . 19
10.5 Internal earthing circuit . 20
10.6 Internal moveable earth connection and slip rings . 20
11 Terminals and terminations . 21
11.1 Common requirements for terminals and terminations . 21
11.2 Screw type terminals . 23
11.3 Screwless type terminals . 25
11.4 Insulation piercing terminals (IPT) . 29
11.5 Mechanical tests on terminals . 30
11.6 Voltage drop test for screwless type terminals and for insulation piercing
terminals . 32
11.7 Tests for insulation piercing terminals transmitting contact pressure via
insulating parts . 34
11.7.1 Temperature-cycling test . 34
11.7.2 Short-time withstand current test . 34
12 Resistance to ageing of rubber and thermoplastic material . 34
13 Construction . 35
14 Degrees of protection . 37
15 Insulation resistance and dielectric strength . 38
16 Normal operation . 39
17 Temperature rise . 40
17.1 Temperature rise in normal use. 40
17.2 Temperature rise under overload conditions. 42
18 Flexible cables and their connection . 43
19 Mechanical strength . 46
20 Screws, current-carrying parts and connections . 47
21 Creepage distances, clearances and distances through sealing compound . 50
22 Resistance to heat, to fire and to tracking . 52
23 Corrosion and resistance to rusting . 53
24 Electromagnetic compatibility . 54
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SIST EN IEC 61316:2021
IEC 61316:2021 © IEC 2021 – 3 –
24.1 Immunity . 54
24.2 Emission . 54
Bibliography . 55
Figure 1 – Pillar terminals . 10
Figure 2 – Screw terminals . 10
Figure 3 – Stud terminals . 10
Figure 4 – Saddle terminals . 11
Figure 5 – Lug terminals . 11
Figure 6 – Mantle terminals. 11
Figure 7 – Screwless terminals . 12
Figure 8 – Insulation piercing terminals . 12
Figure 9 – Test piston . 16
Figure 10 – Standard 1 mm gauge . 18
Figure 11 – Gauges for testing insertability of round unprepared conductors . 24
Figure 12 – Information for the bending test . 27
Figure 13 – Test arrangement for terminals. 31
Table 1 – Preferred rated currents . 13
Table 2 – Deflection test forces. 28
Table 3 – Pulling test values on terminals . 31
Table 4 – Pulling force . 32
Table 5 – Test current . 34
Table 6 – Test voltage for dielectric strength test . 39
Table 7 – Permissible temperature rise . 41
Table 8 – Minimum cable sizes . 44
Table 9 – Maximum length of cable . 44
Table 10 – Gland tightening force . 47
Table 11 – Tightening torques. 48
Table 12 – Creepage distances, clearances and distances through sealing compound . 50
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SIST EN IEC 61316:2021
– 4 – IEC 61316:2021 © IEC 2021
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
INDUSTRIAL CABLE REELS
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as "IEC
Publication(s)"). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61316 has been prepared by subcommittee 23H: Plugs, socket-
outlets and couplers for industrial and similar applications, and for electric vehicles, of IEC
technical committee 23: Electrical accessories.
This third edition cancels and replaces the second edition, published in 1999. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
– Implementation of the latest tests and requirements previously included in IEC 60309-1.
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SIST EN IEC 61316:2021
IEC 61316:2021 © IEC 2021 – 5 –
The text of this International Standard is based on the following documents:
FDIS Report on voting
23H/483/FDIS 23H/489/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.
This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement,
available at www.iec.ch/members_experts/refdocs. The main document types developed by
IEC are described in greater detail at www.iec.ch/standardsdev/publications.
In this document, the following print types are used:
– requirements proper: in roman type;
– test specifications: in italic type;
– notes: in smaller roman type.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under webstore.iec.ch in the data related to the
specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
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SIST EN IEC 61316:2021
– 6 – IEC 61316:2021 © IEC 2021
INDUSTRIAL CABLE REELS
1 Scope
This document applies to cable reels provided with a non-detachable flexible cable with a
rated operating voltage not exceeding 690 V DC and/or 690 V AC with a frequency not
exceeding 500 Hz and a rated current not exceeding 63 A, primarily intended for industrial
use, either indoors or outdoors, for use with accessories complying with IEC 60309-1,
IEC 60309-2 or IEC 60309-4.
This document applies to:
– portable cable reels equipped with one plug or appliance-inlet complying with IEC 60309-1
or IEC 60309-2 and at least one socket-outlet complying with IEC 60309-1, IEC 60309-2
or IEC 60309-4;
– fixed cable reels equipped with at least one socket-outlet complying with IEC 60309-1,
IEC 60309-2 or IEC 60309-4;
– cable reels suitable for use at ambient temperature normally within the range of −25 °C
to +40 °C.
The use of this equipment on construction sites and for agricultural, commercial and domestic
appliances is not precluded.
This document also applies to cable reels intended to be used in extra-low voltage
installations.
In locations where special conditions prevail, for example, on board ships, in vehicles and the
like, or where explosions are liable to occur, additional requirements can be necessary.
NOTE 1 This document was not developed for Electric Vehicle (EV) application, but it can be used as guide for
cable reels for EV application
NOTE 2 Additional requirements for cable reels for currents higher than 63 A are under consideration.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60068-2-75, Environmental testing – Part 2-75: Tests – Test Eh: Hammer tests
IEC 60068-2-78, Environmental testing – Part 2-78: Tests – Test Cab: Damp heat, steady
state
IEC 60112, Method for the determination of the proof and the comparative tracking indices of
solid insulating materials
IEC 60245 (all parts), Rubber insulated cables – Rated voltages up to and including
450/750 V
IEC 60245-4, Rubber insulated cables – Rated voltages up to and including 450/750 V –
Part 4: Cords and flexible cables
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SIST EN IEC 61316:2021
IEC 61316:2021 © IEC 2021 – 7 –
IEC 60309-1:2021, Plugs, fixed or portable socket-outlets and appliance inlets for industrial
purposes – Part 1: General requirements
IEC 60309-2, Plugs, fixed or portable socket-outlets and appliance inlets for industrial
purposes – Part 2: Dimensional compatibility requirements for pin and contact-tube
accessories
IEC 60309-4, Plugs, fixed or portable socket-outlets and appliance inlets for industrial
purposes – Part 4: Switched socket-outlets with or without interlock
IEC 60529, Degrees of protection provided by enclosures (IP Code)
IEC 60664-1:2020, Insulation coordination for equipment within low-voltage systems – Part 1:
Principles, requirements and tests
IEC 60664-3, Insulation coordination for equipment within low-voltage systems – Part 3: Use
of coating, potting or moulding for protection against pollution
IEC 60695-2-11, Fire hazard testing – Part 2-11: Glowing/hot-wire based test methods –
Glow-wire flammability test method for end-products (GWEPT)
IEC 60695-10-2, Fire hazard testing – Part 10-2: Abnormal heat – Ball pressure test method
IEC 60730-2-9, Automatic electrical controls – Part 2-9: Particular requirements for
temperature sensing control
IEC 61000-6-1, Electromagnetic compatibility (EMC) – Part 6-1: Generic standards –
Immunity standard for residential, commercial and light-industrial environments
IEC 61000-6-3, Electromagnetic compatibility (EMC) – Part 6-3: Generic standards –
Emission standard for equipment in residential environments
IEC 61032, Protection of persons and equipment by enclosures – Probes for verification
ISO 1456, Metallic and other inorganic coatings – Electrodeposited coatings of nickel, nickel
plus chromium, copper plus nickel and of copper plus nickel plus chromium
ISO 2081, Metallic and other inorganic coatings – Electroplated coatings of zinc with
supplementary treatments on iron or steel
ISO 2093, Electroplated coatings of tin – Specification and test methods
ISO/IEC Guide 51, Safety aspects – Guidelines for their inclusion in standards
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
NOTE Where the terms "voltage" and "current" are used, they imply the direct current (DC) or alternating current
(AC) root mean square (RMS) values.
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SIST EN IEC 61316:2021
– 8 – IEC 61316:2021 © IEC 2021
3.1
rated operating voltage
voltage assigned to the cable reel by the manufacturer
3.2
rated current
current assigned to the cable reel by the manufacturer
3.3
cable reel
device comprising a flexible cable attached to a reel, so constructed that the cable may be
wound on to the reel
Note 1 to entry: Plugs, socket-outlets and appliance inlets, if any, supplied with cable reels are considered as part
of the reel.
3.3.1
portable cable reel
cable reel which can be moved easily from one place to another
3.3.2
fixed cable reel
cable reel intended for mounting on a fixed support
3.4
non-detachable flexible cable
flexible cable which is fixed to a cable reel
3.5
rewireable cable reel
cable reel so constructed that the flexible cable can be replaced with the aid of a
general-purpose tool
3.6
non-rewireable cable reel
cable reel so constructed that it forms a complete unit with the flexible cable, the plug and the
socket-outlets fixed by the manufacturer of the cable reel in such a manner that, after
dismantling, the cable reel is rendered unfit for any further purpose
3.7
accessible part
part which can be touched by means of the standard test finger
3.8
detachable part
part which can be removed without the aid of a general-purpose tool
3.9
creepage distance
shortest path along the surface of an insulating material between two conductive parts
3.10
clearance
shortes
...
SLOVENSKI STANDARD
oSIST prEN IEC 61316:2019
01-oktober-2019
Industrijski kabelski koluti
Industrial cable reels
Leitungsroller für industrielle Anwendung
Enrouleurs de câble industriels
Ta slovenski standard je istoveten z: prEN IEC 61316:2019
ICS:
29.120.99 Druga električna dodatna Other electrical accessories
oprema
oSIST prEN IEC 61316:2019 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
---------------------- Page: 1 ----------------------
oSIST prEN IEC 61316:2019
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oSIST prEN IEC 61316:2019
23H/459/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 61316 ED3
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2019-08-09 2019-11-01
SUPERSEDES DOCUMENTS:
23H/434A/CD,23H/455/CC
IEC SC 23H : PLUGS, SOCKET-OUTLETS AND COUPLERS FOR INDUSTRIAL AND SIMILAR APPLICATIONS, AND FOR ELECTRIC
VEHICLES
SECRETARIAT: SECRETARY:
France Mr Bertrand Doignon
OF INTEREST TO THE FOLLOWING COMMITTEES: PROPOSED HORIZONTAL STANDARD:
Other TC/SCs are requested to indicate their interest, if
any, in this CDV to the secretary.
FUNCTIONS CONCERNED:
EMC ENVIRONMENT QUALITY ASSURANCE SAFETY
SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING
Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members of
CENELEC, is drawn to the fact that this Committee Draft
for Vote (CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through the
CENELEC online voting system.
This document is still under study and subject to change. It should not be used for reference purposes.
Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of
which they are aware and to provide supporting documentation.
TITLE:
Industrial cable reels
PROPOSED STABILITY DATE: 2025
NOTE FROM TC/SC OFFICERS:
Copyright © 2019 International Electrotechnical Commission, IEC. All rights reserved. It is permitted to
download this electronic file, to make a copy and to print out the content for the sole purpose of preparing National
Committee positions. You may not copy or "mirror" the file or printed version of the document, or any part of it, for
any other purpose without permission in writing from IEC.
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oSIST prEN IEC 61316:2019
61316/Ed.3/CDV © IEC (E) 2 23H/459/CDV
1 CONTENTS
2
3 FOREWORD . 4
4 1 Scope . 6
5 2 Normative references . 6
6 3 Terms and definitions . 7
7 4 General requirements . 12
8 5 Standard ratings . 13
9 6 Classification . 13
10 7 Marking . 14
11 8 Dimensions . 16
12 9 Protection against electric shock . 16
13 10 Provision for earthing . 18
14 10.1 Accessible metal parts . 18
15 10.2 Corrosion resistance of earth terminal . 18
16 10.3 Corrosion resistance of screws and nuts . 18
17 10.4 Earth connections . 18
18 10.5 Internal earthing circuit . 19
19 10.6 Internal moveable earth connection and slip rings . 19
20 11 Terminals and terminations. 20
21 11.1 Common requirements for terminals and terminations . 20
22 11.2 Screw type terminals . 22
23 11.3 Screwless type terminals . 23
24 11.4 Insulation piercing terminals (IPT) . 28
25 11.5 Mechanical tests on terminals . 29
26 11.6 Voltage drop test for screwless type terminals and for insulation piercing
27 terminals . 31
28 11.7 Tests for insulation piercing terminals transmitting contact pressure via
29 insulating parts . 33
30 12 Resistance to ageing of rubber and thermoplastic material . 33
31 13 Construction . 34
32 14 Degrees of protection . 36
33 15 Insulation resistance and dielectric strength . 37
34 16 Normal operation . 38
35 17 Temperature rise . 39
36 17.1 Temperature rise in normal use . 39
37 17.2 Temperature rise under overload conditions . 40
38 18 Flexible cables and their connection . 41
39 19 Mechanical strength . 44
40 20 Screws, current-carrying parts and connections . 45
41 21 Creepage distances, clearances and distances through sealing compound . 48
42 22 Resistance to heat, to fire and to tracking . 51
43 23 Corrosion and resistance to rusting . 52
44 24 Electromagnetic compatibility . 53
45 24.1 Immunity . 53
46 24.2 Emission . 53
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47
48 Figure 1 – Pillar terminals . 9
49 Figure 2 – Screw terminals . 9
50 Figure 3 – Stud terminals . 10
51 Figure 4 – Saddle terminals . 10
52 Figure 5 – Lug terminals . 10
53 Figure 6 – Mantle terminals . 11
54 Figure 7 – Screwless terminals . 11
55 Figure 8 – Insulation piercing terminals . 12
56 Figure 9 – Test piston . 15
57 Figure 10 – Standard 1 mm gauge . 17
58 Figure 11 – Gauges for testing insertability of round unprepared conductors . 23
59 Figure 12 – Information for the bending test . 26
60 Figure 13 – Test arrangement for terminals . 30
61
62 Table 1 – Preferred rated currents . 13
63 Table 2 – Deflection test forces . 27
64 Table 3 – Pulling test values on terminals . 30
65 Table 4 – Pulling force . 31
66 Table 5 – Test current . 32
67 Table 6 – Test voltage for dielectric strength test . 37
68 Table 7 – Permissible temperature rise . 40
69 Table 8 – Minimum cable sizes . 42
70 Table 9 – Maximum length of cable . 42
71 Table 10 – Glands tightening force . 45
72 Table 11 – Tightening torques . 46
73 Table 12 – Creepage distances, clearances and distances through sealing compound . 49
74
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75 INTERNATIONAL ELECTROTECHNICAL COMMISSION
76 ____________
77
78 INDUSTRIAL CABLE REELS
79
80
81
82 FOREWORD
83 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
84 all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
85 international co-operation on all questions concerning standardization in the electrical and electronic fields. To
86 this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
87 Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
88 Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
89 in the subject dealt with may participate in this preparatory work. International, governmental and non-
90 governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
91 with the International Organization for Standardization (ISO) in accordance with conditions determined by
92 agreement between the two organizations.
93 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
94 consensus of opinion on the relevant subjects since each technical committee has representation from all
95 interested IEC National Committees.
96 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
97 Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
98 Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
99 misinterpretation by any end user.
100 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
101 transparently to the maximum extent possible in their national and regional publications. Any divergence
102 between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
103 the latter.
104 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
105 assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
106 services carried out by independent certification bodies.
107 6) All users should ensure that they have the latest edition of this publication.
108 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
109 members of its technical committees and IEC National Committees for any personal injury, property damage or
110 other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
111 expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
112 Publications.
113 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
114 indispensable for the correct application of this publication.
115 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
116 patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
117 International Standard IEC 61316 has been prepared by subcommittee 23H: Plugs, socket-
118 outlets and couplers for industrial and similar applications, and for electric vehicles, of IEC
119 technical committee 23: Electrical accessories.
120 This third edition cancels and replaces the second edition, published in 1999, and constitutes
121 an editorial and technical revision.
122 This edition includes the following significant technical changes with respect to the previous
123 edition:
124 a) Implementation of the latest tests and requirements previously included in IEC 60309-1
125 publication;
126 In addition, this document implements the latest ISO/IEC Directives Part 2 Ed. 7.0 (2016-05):
127 principles and rules for the structuring and drafting of ISO and IEC documents;
128 The text of this International Standard is based on the following documents:
129
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130
FDIS Report on voting
23H/---/FDIS 23H/---/RVD
131 Full information on the voting for the approval of this International Standard can be found in
132 the report on voting indicated in the above table.
133 This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
134 The committee has decided that the contents of this document will remain unchanged until the
135 stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
136 the specific document. At this date, the document will be
137 • reconfirmed,
138 • withdrawn,
139 • replaced by a revised edition, or
140 • amended.
141
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142 INDUSTRIAL CABLE REELS
143
144
145 1 Scope
146 This International Standard applies to cable reels provided with a non-detachable flexible
147 cable with a rated operating voltage not exceeding 690 V AC/DC and 500 Hz with a rated
148 current not exceeding 63 A, primarily intended for industrial use, either indoors or outdoors,
149 for use with accessories complying with IEC 60309-1, IEC 60309-2 or IEC 60309-4.
150 This document applies to:
151 – portable cable reels equipped with one plug or appliance-inlet complying with IEC 60309-1
152 or IEC 60309-2 and at least one fixed or portable socket-outlet complying with IEC
153 60309-1, IEC 60309-2 or IEC 60309-4;
154 – fixed cable reels equipped with at least one fixed or portable socket-outlet complying with
155 IEC 60309-1, IEC 60309-2 or IEC 60309-4;
156 – cable reels suitable for use at ambient temperature normally within the range of –25 °C
157 to +40 °C.
158 The use of this equipment on construction sites and for agricultural, commercial and domestic
159 appliances is not precluded.
160 This document also applies to cable reels intended to be used in extra-low voltage
161 installations.
162 In locations where special conditions prevail, for example, on board ships, in vehicles and the
163 like, or where explosions are liable to occur, additional requirements may be necessary.
164 NOTE 1 - This document was not developed for EV application, but it can be used as guide for cable reels for EV
165 application
166 NOTE 2 – Additional requirements for cable reels for currents higher than 63 A are under consideration.
167 2 Normative references
168 The following documents are referred to in the text in such a way that some or all of their
169 content constitutes requirements of this document. For dated references, only the edition
170 cited applies. For undated references, the latest edition of the referenced document (including
171 any amendments) applies.
172 IEC 60050 (195):1998, International Electrotechnical Vocabulary (IEV) – Part 195: Earthing
173 and protection against electric shock
174 IEC 60068-2-75, Environmental testing – Part 2-75: Tests – Test Eh: Hammer tests
175 IEC 60245 (all parts), Rubber insulated cables – Rated voltages up to and including
176 450/750 V
177 IEC 60309-1, Plugs, fixed or portable socket-outlets and appliance inlets for industrial
178 purposes – Part 1: General requirements
179 IEC 60309-2, Plugs, fixed or portable socket-outlets and appliance inlets for industrial
180 purposes – Part 2: Dimensional interchangeability requirements for pin and contact-tube
181 accessories
182 IEC 60309-4, Plugs, fixed or portable socket-outlets and appliance inlets for industrial
183 purposes – Part 4: Switched socket-outlets with or without interlock
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184 IEC 60529, Degrees of protection provided by enclosures (IP Code)
185 ISO 2093, Electroplated coatings of tin -- Specification and test methods
186 3 Terms and definitions
187 For the purposes of this document, the following terms and definitions apply.
188 ISO and IEC maintain terminological databases for use in standardization at the following
189 addresses:
190 • IEC Electropedia: available at http://www.electropedia.org/
191 • ISO Online browsing platform: available at http://www.iso.org/obp
192 Where the terms “voltage” and “current” are used, they imply the direct current (DC) or
193 alternating current (AC) root mean square (RMS) values.
194 3.1
195 rated operating voltage
196 voltage assigned to the cable reel by the manufacturer
197 [SOURCE: IEC 60309-1:2018, 3.13, modified: accessory is replaced by cable reel]
198 3.2
199 rated current
200 current assigned to the cable reel by the manufacturer
201 [SOURCE: IEC 60309-1:2018, 3.11, modified: accessory is replaced by cable reel]
202 3.3
203 cable reel
204 device comprising a flexible cable attached to a reel, so constructed that the cable may be
205 wound on to a reel
206 Note 1 to entry: Plugs, socket-outlets and appliance inlets , if any, supplied with cable reels are considered as part
207 of the reel.
208 3.3.1
209 portable cable reel
210 cable reel which can be moved easily from one place to another
211 3.3.2
212 fixed cable reel
213 cable reel intended for mounting on a fixed support
214 3.4
215 non-detachable flexible cable
216 flexible cable which is fixed to a cable reel
217 3.5
218 rewireable cable reel
219 cable reel so constructed that the flexible cable can be replaced with the aid of a general-
220 purpose tool
221 3.6
222 non-rewireable cable reel
223 cable reel so constructed that it forms a complete unit with the flexible cable, the plug and the
224 socket-outlets fixed by the manufacturer of the cable reel in such a manner that, after
225 dismantling, the cable reel is rendered unfit for any further purpose
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226 3.7
227 accessible part
228 part which can be touched by means of the standard test finger
229 3.8
230 detachable part
231 part which can be removed without the aid of a general-purpose tool
232 3.9
233 creepage distance
234 shortest path along the surface of an insulating material between two conductive parts
235 3.10
236 clearance
237 shortest distance in air between two conductive parts
238 3.11
239 thermal cut-out
240 temperature-sensing control device intended to switch off automatically under abnormal
241 operating conditions and which has no provision for adjustment by the user
242 3.12
243 current cut-out
244 current-sensing control device intended to switch off automatically under abnormal operating
245 conditions and which has no provision for adjustment by the user
246 3.13
247 trip-free mechanism
248 mechanism designed so that disconnection can neither be prevented nor inhibited by a reset
249 mechanism, and so that the contacts can neither be prevented from opening nor be
250 maintained closed against a continuation of the excess temperature or current
251 3.14
252 non-self-resetting thermal or current cut-out
253 thermal or current cut-out which can only be reset by a manual action directly acting on the
254 device which is used exclusively for this purpose and which is mounted in the cable reel or for
255 fixed cable reel as a separate unit within sight of the cable reel
256 3.15
257 basic insulation
258 insulation of hazardous-live-parts which provides basic protection
259 [SOURCE IEV 195-06-06]
260 3.16
261 supplementary insulation
262 independent insulation applied in addition to the basic insulation, for fault protection
263 [SOURCE IEV 195-06-07]
264 3.17
265 double insulation
266 insulation comprising both basic insulation and supplementary insulation
267 [SOURCE lEV 195-06-08]
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268 3.18
269 reinforced insulation
270 insulation of hazardous-live-parts which provides a degree of protection against electric shock
271 equivalent to double insulation
272 NOTE – Reinforced insulation may comprise several layers which cannot be tested singly as basic insulation or
273 supplementary insulation.
274 [SOURCE IEV 195-06-09]
275 3.19
276 termination
277 insulated or non-insulated connecting device for non-reusable connection of the conductors of
278 the supply cable
279 3.20
280 terminal
281 conductive part of one pole, composed of one or more clamping unit(s) and insulation if
282 necessary
283 3.20.1
284 pillar terminal
285 a terminal in which the conductor is inserted into a hole or cavity, where it is clamped under
286 the shank of the screw or screws. The clamping pressure may be applied directly by the
287 shank of the screw or through an intermediate clamping member to which pressure is applied
288 by the shank of the screw (see Figure 1)
289
290 Figure 1 – Pillar terminals
291 3.20.2
292 screw terminal
293 a terminal in which the conductor is clamped under the head of the screw. The clamping
294 pressure may be applied directly by the head of the screw or through an intermediate part,
295 such as a washer, clamping plate or anti-spread device (see Figure 2)
296
297 Figure 2 – Screw terminals
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298 3.20.3
299 stud terminal
300 a terminal in which the conductor is clamped under a nut. The clamping pressure may be
301 applied directly by a suitably shaped nut or through an intermediate part, such as a washer,
302 clamping plate or anti-spread device (see Figure 3)
303
304 Figure 3 – Stud terminals
305 3.20.4
306 saddle terminal
307 a terminal in which the conductor is clamped under a saddle by means of two or more screws
308 or nuts (see Figure 4)
309
310 Figure 4 – Saddle terminals
311 3.20.5
312 lug terminal
313 a screw terminal or a stud terminal, designed for clamping a cable lug or bar by means of a
314 screw or nut (see Figure 5)
315
316 Figure 5 – Lug terminals
317 3.20.6
318 mantle terminal
319 a terminal in which the conductor is clamped against the base of a slot in a threaded stud by
320 means of a nut. The conductor is clamped against the base of the slot by a suitably shaped
321 washer under the nut, by a central peg if the nut is a cap nut, or by equally effective means
322 for transmitting the pressure from the nut to the conductor within the slot (see Figure 6)
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323
324 Figure 6 – Mantle terminals
325 3.20.7
326 screwless type terminal
327 a terminal for the connection and subsequent disconnection of one or more conductors, the
328 connection being made, directly or indirectly, by other means than screws
329 Note 1 to entry: Examples of screwless type terminals are given in Figure 7.
330
331 Figure 7 – Screwless terminals
332 3.20.8
333 insulation piercing terminal (IPT)
334 a terminal for the connection and subsequent disconnection of one or more conductors, the
335 connection being made by piercing, boring through, cutting through, displacing or making
336 ineffective in some other manner the insulation of the conductor(s) without previous stripping
337 Note 1 to entry: The removal of the outer sheath of the cable, if necessary, is not considered as a previous
338 stripping.
339 Note 2 to entry: Examples of IPT are given in Figure 8.
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340
Key
A Conductor
341 Figure 8 – Insulation piercing terminals
342 3.21
343 clamping unit(s)
344 part(s) of the terminal necessary for mechanical clamping and electrical connection of the
345 conductor(s), including the parts which are necessary to ensure the correct contact pressure
346 3.22
347 connecting device
348 device for the electrical connection of one (or more) conductor(s), either fixed to a base or
349 forming an integral part of the equipment
350 4 General requirements
351 4.1 Industrial cable reels shall be so designed and constructed that, in normal use, their
352 performance is reliable, and safety is achieved by reducing risk to a tolerable level, as defined
353 in ISO/IEC Guide 51
354 Unless otherwise stated, the normal use environment in which the cable reels complying with
355 this standard are normally used is pollution degree 3 according to IEC 60664-1.
356 If other pollution degrees are needed, creepage distances and clearances shall be in
357 accordance with IEC 60664-1. The comparative tracking index (CTI) value shall be evaluated
358 in accordance with IEC 60112. Test and requirements are specified in 21.1.2.
359 Cable reels shall have a minimum degree of protection IP24D (see 6.3) according to
360 IEC 60529.
361 In general, compliance is checked by carrying out all the tests specified.
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362 4.2 Unless otherwise stated, one sample is submitted to all the tests, and the requirements
363 are satisfied if all the tests are met. The sample is tested as delivered and under normal
364 conditions of use, at an ambient temperature of (20±5) °C. Tests are carried out in the order
365 of the clauses of this document.
366 4.3 If the sample does not satisfy a test due to an assembly or manufacturing fault which is
367 not representative of the design, that test and any preceding one which may have influenced
368 the results of the test shall be repeated in the required sequence. Tests which follow shall be
369 made on another sample, which shall comply with the requirements of this standard.
370 5 Standard ratings
371 The rated current shall not be higher than the maximum ra
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