Hand-held non-electric power tools - Safety requirements - Part 9: Die grinders (ISO 11148-9:2011)

This standard applies to hand-held non-electric power tools driven by rotary or linear motors, powered by compressed air, hydraulic fluid or internal combustion engines and intended to be used by one operator and supported by: - the operator's hand or hands or a suspension, e. g. a balancer. - hand-held tools which are intended to be capable of being fixtured.

Handgehaltene nichtelektrisch betriebene Maschinen Sicherheitsanforderungen Teil 9: Schleifmaschinen für Schleifstifte (ISO 11148-9:2011)

Dieser Teil der ISO 11148 gilt für handgehaltene nicht elektrisch betriebene Maschinen, die mit Spannzangen
bestückt sind (im nachstehenden Text als „Schleifmaschinen für Schleifstifte“ bezeichnet) und die zum
Schleifen sowie zur Oberflächenbearbeitung und zum Entgraten, unter Verwendung von Kleinschleifkörpern,
Engratwerkzeugen, Feilen und kleinen Drahtbürsten, die an Schäften befestigt sind, verwendet werden. Die
Schleifmaschinen für Schleifstifte können durch Druckluft, über Hydraulikflüssigkeit oder Verbrennungsmotoren
betrieben werden und sind dazu bestimmt, durch eine Bedienungsperson verwendet und von dieser
ohne oder mit einer Halterung, z. B. einer Ausgleichseinrichtung, mit einer oder beiden Händen gehalten zu
werden.
ANMERKUNG 1 Zum Zeitpunkt der Veröffentlichung dieser Norm sind keine Schleifmaschinen für Schleifstifte bekannt,
die durch Verbrennungsmotoren angetrieben werden. Sobald derartige Maschinen vorliegen, wird dieser Teil der
ISO 11148 entsprechend geändert.
Zu den Maschinen, die in diesem Teil der ISO 11148 behandelt werden, gehören:
- Schleifmaschinen für Schleifstifte in Winkelausführung;
- Feilen mit hin- und hergehender Bewegung;
- rotierende Feilen;
- Schleifmaschinen für Schleifstifte in gerader Ausführung.
ANMERKUNG 2 Anhang B enthält Beispiele für Schleifmaschinen für Schleifstifte.
ANMERKUNG 3 Schleifmaschinen ohne Spannzangen für die Verwendung mit Schleifkegeln und Schleifstiften mit
Gewindeeinsatz werden in Teil 7 behandelt.
In diesem Teil der ISO 11148 werden alle signifikanten Gefährdungen, Gefährdungssituationen oder
Gefährdungsereignisse mit Ausnahme des Einsatzes von Schleifmaschinen für Schleifstifte in explosionsfähigen
Atmosphären behandelt, wenn sie für den dafür vorgesehenen Verwendungszweck und unter für den
Hersteller vorhersehbaren Missbrauchsbedingungen angewendet werden.
ANMERKUNG 4 EN 13463-1 enthält Anforderungen an nicht elektrisch betriebene Geräte für den Einsatz in explosionsfähigen
Atmosphären.

Machines portatives à moteur non électrique - Exigences de sécurité - Partie 9: Meuleuses d'outillage (ISO 11148-9:2011)

L'ISO 11148-9:2011 spécifie des exigences de sécurité pour les machines portatives non électriques équipées de pinces (ci-après appelées «meuleuses d'outillage») destinées au meulage, à la finition de surfaces et au chanfreinage à l'aide de meules sur tige, de fraises limes, de limes et de brosses métalliques montées sur tige. Les meuleuses d'outillage peuvent être alimentées par air comprimé, par un fluide hydraulique ou par un moteur à combustion interne, et sont prévues pour être utilisées par un seul opérateur et être portées par la ou les mains de l'opérateur avec ou sans suspension, par exemple à l'aide d'un équilibreur.
Elle est applicable aux meuleuses d'outillage d'angle, aux limeuses fraiseuses alternatives, aux limeuses fraiseuses rotatives et aux meuleuses d'outillage droites.
Elle traite de tous les phénomènes dangereux, situations dangereuses ou événements dangereux significatifs qui sont pertinents pour les meuleuses d'outillage lorsqu'elles sont utilisées normalement et lorsqu'elles font l'objet d'un mauvais usage raisonnablement prévisible par le fabricant, à l'exception de l'usage des meuleuses d'outillage dans une atmosphère potentiellement explosible.

Neelektrična ročna orodja - Varnostne zahteve - 9. del: Brusilniki (ISO 11148-9:2011)

Ta standard se uporablja za neelektrična ročna orodja, ki jih poganjajo rotacijski ali linearni motorji na stisnjen zrak, hidravlično tekočino ali motorje z notranjim izgorevanjem, namenjena za uporabo z enim upravljavcem, pri čemer jih podpira: – upravljavec z roko ali rokami, ali sistem vzmetenja, npr. izravnalnik, – ročno orodje, ki se ga lahko vpne.

General Information

Status
Published
Public Enquiry End Date
04-Feb-2010
Publication Date
09-Jan-2012
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
06-Jan-2012
Due Date
12-Mar-2012
Completion Date
10-Jan-2012

Relations

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Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN ISO 11148-9:2012
01-februar-2012
1DGRPHãþD
SIST EN 792-9:2001+A1:2008
1HHOHNWULþQDURþQDRURGMD9DUQRVWQH]DKWHYHGHO%UXVLOQLNL ,62

Hand-held non-electric power tools - Safety requirements - Part 9: Die grinders (ISO
11148-9:2011)
Handgehaltene nichtelektrisch betriebene Maschinen Sicherheitsanforderungen Teil 9:
Schleifmaschinen für Schleifstifte (ISO 11148-9:2011)
Machines portatives à moteur non électrique - Exigences de sécurité - Partie 9:
Meuleuses d'outillage (ISO 11148-9:2011)
Ta slovenski standard je istoveten z: EN ISO 11148-9:2011
ICS:
25.080.50 Brusilni in polirni stroji Grinding and polishing
machines
25.140.10 3QHYPDWLþQDRURGMD Pneumatic tools
SIST EN ISO 11148-9:2012 en,fr
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN ISO 11148-9:2012

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SIST EN ISO 11148-9:2012


EUROPEAN STANDARD
EN ISO 11148-9

NORME EUROPÉENNE

EUROPÄISCHE NORM
December 2011
ICS 25.140.10 Supersedes EN 792-9:2001+A1:2008
English Version
Hand-held non-electric power tools - Safety requirements - Part
9: Die grinders (ISO 11148-9:2011)
Machines portatives à moteur non électrique - Exigences Handgehaltene nicht elektrisch betriebene Maschinen -
de sécurité - Partie 9: Meuleuses d'outillage (ISO 11148- Sicherheitsanforderungen - Teil 9: Schleifmaschinen für
9:2011) Schleifstifte (ISO 11148-9:2011)
This European Standard was approved by CEN on 12 November 2011.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same
status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.





EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2011 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 11148-9:2011: E
worldwide for CEN national Members.

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SIST EN ISO 11148-9:2012
EN ISO 11148-9:2011 (E)
Contents Page
Foreword .3
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC .4

2

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SIST EN ISO 11148-9:2012
EN ISO 11148-9:2011 (E)
Foreword
This document (EN ISO 11148-9:2011) has been prepared by Technical Committee ISO/TC 118
"Compressors and pneumatic tools, machines and equipment" in collaboration with Technical Committee
CEN/TC 255 “Hand-held, non-electric power tools - Safety” the secretariat of which is held by SIS.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by June 2012, and conflicting national standards shall be withdrawn at
the latest by June 2012.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 792-9:2001+A1:2008.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive.
For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
Endorsement notice
The text of ISO 11148-9:2011 has been approved by CEN as a EN ISO 11148-9:2011 without any
modification.
3

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SIST EN ISO 11148-9:2012
EN ISO 11148-9:2011 (E)
Annex ZA
(informative)
Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC
This European Standard has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association to provide a means of conforming to Essential Requirements of the
New Approach Directive 2006/42/EC on machinery.
Once this standard is cited in the Official Journal of the European Union under that Directive and has been
implemented as a national standard in at least one Member State, compliance with the clauses of this
standard confers, within the limits of the scope of this standard, a presumption of conformity with the
corresponding Essential Requirements of that Directive except ER 1.5.7 and associated EFTA regulations.
WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling
within the scope of this standard.


4

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SIST EN ISO 11148-9:2012

INTERNATIONAL ISO
STANDARD 11148-9
First edition
2011-12-01

Hand-held non-electric power tools —
Safety requirements —
Part 9:
Die grinders
Machines portatives à moteur non électrique — Exigences de
sécurité —
Partie 9: Meuleuses d'outillage




Reference number
ISO 11148-9:2011(E)
©
ISO 2011

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SIST EN ISO 11148-9:2012
ISO 11148-9:2011(E)

COPYRIGHT PROTECTED DOCUMENT


©  ISO 2011
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or
ISO's member body in the country of the requester.
ISO copyright office
Case postale 56  CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland

ii © ISO 2011 – All rights reserved

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SIST EN ISO 11148-9:2012
ISO 11148-9:2011(E)
Contents Page
Foreword . iv
Introduction . v
1  Scope . 1
2  Normative references . 2
3  Terms and definitions . 2
3.1  General terms and definitions . 2
3.2  Terms and definitions related to die grinders . 4
4  Safety requirements and/or protective measures . 4
4.1  General . 4
4.2  Mechanical safety . 4
4.3  Thermal safety . 5
4.4  Noise reduction . 5
4.5  Vibration . 6
4.6  Materials and substances processed, used or exhausted . 6
4.7  Ergonomics . 7
4.8  Controls . 7
5  Verification . 8
5.1  General conditions for tests . 8
5.2  Noise . 8
5.3  Vibration . 8
5.4  Unintentional start . 8
5.5  Power tool construction . 8
5.6  Structure of verification of safety requirements . 9
6  Information for use . 9
6.1  Marking, signs and written warnings . 9
6.2  Instruction handbook . 10
6.3  Operating instructions . 16
6.4  Data . 16
6.5  Maintenance instructions . 17
Annex A (informative) List of significant hazards . 18
Annex B (informative) Examples of die grinders covered by this part of ISO 11148 . 19
Annex C (normative) Symbols for labels and signs . 20
Annex D (informative) Examples of abrasive products for use with die grinders . 21
Bibliography . 22
© ISO 2011 – All rights reserved iii

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SIST EN ISO 11148-9:2012
ISO 11148-9:2011(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 11148-9 was prepared by Technical Committee ISO/TC 118, Compressors and pneumatic tools,
machines and equipment, Subcommittee SC 3, Pneumatic tools and machines.
ISO 11148 consists of the following parts, under the general title Hand-held non-electric power tools — Safety
requirements:
 Part 1: Assembly power tools for non-threaded mechanical fasteners
 Part 2: Cutting-off and crimping power tools
 Part 3: Drills and tappers
 Part 4: Non-rotary percussive power tools
 Part 5: Rotary percussive drills
 Part 6: Assembly power tools for threaded fasteners
 Part 7: Grinders
 Part 8: Sanders and polishers
 Part 9: Die grinders
 Part 10: Compression power tools
 Part 11: Nibblers and shears
 Part 12: Circular, oscillating and reciprocating saws
A part 13, dealing with fastener driving tools, is under preparation.
iv © ISO 2011 – All rights reserved

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SIST EN ISO 11148-9:2012
ISO 11148-9:2011(E)
Introduction
This document is a type-C standard as stated in ISO 12100.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are
defined in the Scope of this part of ISO 11148.
When requirements of this type-C standard are different from those which are stated in type-A or -B standards,
the requirements of this type-C standard take precedence over the requirements of other standards, for
machines that have been designed and built according to the requirements of this type-C standard.
ISO 11148 consists of a number of independent parts for individual types of hand-held non-electric power
tools.
Certain parts of ISO 11148 cover hand-held non-electric power tools driven by internal combustion engines
powered by gaseous or liquid fuel. In these parts, the safety aspects relating to internal combustion engines
are found in a normative annex.
The parts are type-C standards and refer to pertinent standards of type A and B where such standards are
applicable.

© ISO 2011 – All rights reserved v

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SIST EN ISO 11148-9:2012

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SIST EN ISO 11148-9:2012
INTERNATIONAL STANDARD ISO 11148-9:2011(E)

Hand-held non-electric power tools — Safety requirements —
Part 9:
Die grinders
IMPORTANT — The colours represented in the electronic file of this document can be neither viewed
on screen nor printed as true representations. For the purposes of colour matching, see ISO 3864-4,
which provides colorimetric and photometric properties together with, as a guideline, references from
colour order systems.
1 Scope
This part of ISO 11148 specifies safety requirements for hand-held non-electric power tools fitted with collets
(hereinafter “die grinders”) intended for grinding and surface finishing and chamfering using mounted points,
burrs and files and small wire brushes and other accessories mounted on shanks. The die grinders can be
powered by compressed air, hydraulic fluid or internal combustion engines and are intended to be used by
one operator and supported by the operator's hand or hands, with or without a suspension, e.g. a balancer.
NOTE 1 At the time of publication, no die grinders driven by internal combustion engines are known. Once these are
identified, it is intended to amend this part of ISO 11148 to include such power tools.
This part of ISO 11148 is applicable to:
 angle die grinders;
 reciprocating files;
 rotary files;
 straight die grinders.
NOTE 2 For examples of die grinders, see Annex B.
NOTE 3 Grinders without collets, for use with cones and plugs with threaded inserts, are covered by ISO 11148-7.
This part of ISO 11148 deals with all significant hazards, hazardous situations or hazardous events relevant to
die grinders when they are used as intended and under conditions of misuse which are reasonably
foreseeable by the manufacturer, with the exception of the use of die grinders in potentially explosive
atmospheres.
NOTE 4 EN 13463-1 gives requirements for non-electrical equipment for potentially explosive atmospheres.
© ISO 2011 – All rights reserved 1

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SIST EN ISO 11148-9:2012
ISO 11148-9:2011(E)
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 3857-3, Compressors, pneumatic tools and machines — Vocabulary — Part 3: Pneumatic tools and
machines
ISO 5391, Pneumatic tools and machines — Vocabulary
ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 13732-1, Ergonomics of the thermal environment — Methods for the assessment of human responses to
contact with surfaces — Part 1: Hot surfaces
ISO 13732-3, Ergonomics of the thermal environment — Methods for the assessment of human responses to
contact with surfaces — Part 3: Cold surfaces
ISO 15744, Hand-held non-electric power tools — Noise measurement code — Engineering method (grade 2)
ISO 17066, Hydraulic tools — Vocabulary
ISO 28927-10, Hand-held portable power tools — Test methods for evaluation of vibration emission —
Part 10: Percussive drills, hammers and breakers
ISO 28927-12, Hand-held portable power tools — Test methods for evaluation of vibration emission —
Part 12: Die grinders
EN 12096, Mechanical vibration — Declaration and verification of vibration emission values
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 3857-3, ISO 5391, ISO 12100 and
ISO 17066 (for hydraulic tools) and the following apply.
3.1 General terms and definitions
3.1.1
hand-held power tool
machine operated by one or two hands and driven by rotary or linear motors powered by compressed air,
hydraulic fluid, gaseous or liquid fuel, electricity or stored energy (e.g. by a spring) to do mechanical work and
so designed that the motor and the mechanism form an assembly that can easily be brought to its place of
operation
NOTE Hand-held power tools driven by compressed air or gas are called pneumatic tools (or air tools). Hand-held
power tools driven by hydraulic liquid are called hydraulic tools.
3.1.2
inserted tool
tool inserted in the die grinder to perform the intended work
3.1.3
service tool
tool for performing maintenance or service on the die grinder
3.1.4
control device
device to start and stop the die grinder or to change the direction of the rotation or to control the functional
characteristics, such as speed and power
2 © ISO 2011 – All rights reserved

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SIST EN ISO 11148-9:2012
ISO 11148-9:2011(E)
3.1.5
start-and-stop device
throttle
manually operated control on the die grinder by which the energy supply to the motor can be turned on and off
3.1.6
hold-to-run start-and-stop device
constant pressure throttle
start-and-stop device that automatically returns to the OFF position when force on the start-and-stop device
actuator is released
3.1.7
lock-on start-and-stop device
constant pressure throttle with instant release lock
hold-to-run start-and-stop device that can be locked in the ON position and which is designed so that it
permits the die grinder to be turned off by a single motion of the same finger or fingers used to turn it on
3.1.8
lock-off start-and-stop device
lock-off throttle
start-and-stop device that automatically latches in the OFF position when the actuator is released and where
two motions are required to energize the die grinder
3.1.9
positive on-off start-and-stop device
positive on-off throttle
start-and-stop device that remains in the ON position until it is manually changed
3.1.10
maximum operating pressure
maximum pressure at which a die grinder may be operated
3.1.11
whip hose
air hose connecting the main air hose with an air tool for the purpose of providing more flexibility
3.1.12
rated air pressure
air pressure, required at an air tool inlet port to ensure rated performance of the tool, also considered the
maximum pressure at which the tool may be operated
3.1.13 Rated speed
3.1.13.1
rated speed
pneumatic tool speed of an air tool at no load and rated air pressure at the tool inlet port
NOTE The rated speed is expressed in revolutions per minute.
3.1.13.2
rated speed
hydraulic tool nominal speed of a hydraulic tool at no load and rated flow at the tool inlet port
NOTE 1 The rated speed is expressed in revolutions per minute.
NOTE 2 Also considered the maximum speed at which an abrasive tool, such as a die grinder, shall be operated.
© ISO 2011 – All rights reserved 3

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SIST EN ISO 11148-9:2012
ISO 11148-9:2011(E)
3.1.14
maximum attainable speed
maximum speed which the tool can achieve under the most adverse condition of possible maladjustment or
malfunction of its speed control devices, when supplied with compressed air at the pressure marked on the
die grinder or when supplied with hydraulic fluid at the maximum flow rate marked on the die grinder
3.1.15
suspension device
device, which is attached to the tool, whose primary purpose is to reduce the strain on the operator caused by
the weight of the tool
NOTE The device can also have a secondary purpose of transmitting a reaction torque.
3.2 Terms and definitions related to die grinders
3.2.1
die grinder
rotary file
rotary power tool intended for chamfering, deburring and light cleaning operations and fitted with inserted tools
mounted in collet chucks
NOTE A die grinder with a burr is often called a rotary file.
3.2.2
reciprocating file
power tool with a rotary or reciprocating motor driving a file in a reciprocating motion
3.2.3
collet chuck
device for attaching the inserted tool by clamping the shank
3.2.4
machine spindle
rotating part of a die grinder, driving the collet chuck and consequently the inserted tool
4 Safety requirements and/or protective measures
4.1 General
The machine shall comply with the following safety requirements and/or protective measures and be verified
in accordance with Clause 5. In addition, the machine shall be designed in accordance with the principles of
ISO 12100 for relevant, but not necessarily significant, hazards which are not dealt with by this part of
ISO 11148.
The measures adopted to comply with the requirements of Clause 4 shall take account of the state-of-the-art.
It is recognized that optimizing the design with respect to some safety measures can result in a degradation of
performance against other safety requirements. In such cases, it is required to strike a balance between the
various requirements in order to achieve a die grinder design that satisfies each requirement, so far as is
reasonably practicable, and remains fit for purpose.
4.2 Mechanical safety
4.2.1 Surfaces, edges and corners
Accessible parts of die grinders, except the inserted tool, shall not have sharp edges or angles or rough or
abrasive surfaces; see ISO 12100:2010, 6.2.2.1.
4 © ISO 2011 – All rights reserved

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SIST EN ISO 11148-9:2012
ISO 11148-9:2011(E)
4.2.2 Supporting surface and stability
Die grinders shall be so designed that they can be laid aside and remain in a stable position on a plane
surface.
4.2.3 Run-down time
The run-down time, after the stop command has been given, shall be as short as possible.
4.2.4 Hydraulic fluid ejection
Hydraulic systems of the die grinder shall be enclosed so as to provide protection from high-pressure fluid
ejection.
4.2.5 Speed control
The rated speed of the die grinder shall not be exceeded under the conditions marked on the die grinder. It
shall be possible to measure rotational speed using a tachometer.
The speed control device of a die grinder shall be so designed as to prevent incorrect assembly. The speed
control device shall be manufactured using non-corrodible material.
4.2.6 Guards
Guards covering the inserted tool are not required, with the following exception: die grinders intended for use
with accessories larger than 50 mm in diameter shall have a wheel guard.
4.2.7 Power tool construction
The die grinder shall be so designed and constructed as to prevent the loosening or loss of components
during expected use, including rough handling and occasional dropping, which can compromise its safety
functions. Verification shall be carried out in accordance with 5.5.
4.3 Thermal safety
Surface temperatures of parts of the die grinder which are held during use or which can be inadvertently
touched shall follow the provisions of ISO 13732-1 and ISO 13732-3.
Pneumatic tools shall be designed to minimize the cooling effects of exhaust air on the handles and other
gripping zones.
4.4 Noise reduction
The die grinder shall be designed and constructed so that the emission of noise is reduced to the lowest level,
taking account of technical progress and the availability of means of reducing noise, in particular at source.
Principles for designing die grinders with reduced noise emission are contained in ISO/TR 11688-1 and
ISO/TR 11688-2.
The noise emission from using die grinders has three main sources:
 the die grinder itself;
 the inserted tool;
 the workpiece.
NOTE Generally, the noise emitted due to the characteristics of the workpiece cannot be controlled directly by the
manufacturer of the die grinder.
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SIST EN ISO 11148-9:2012
ISO 11148-9:2011(E)
Typical sources of noise emitted by the die grinder itself are
a) the motor and drive mechanism,
b) the exhaust air or gases, and
c) vibration or impact-induced noise.
Where the exhaust air or gases are the major contributor to the noise, means to reduce the noise, for example
a silencer or equivalent means, shall be included in the design.
Alternatively, where practicable, the exhaust air or gases may be piped away from the operator in a hose.
Vibration-induced noise can often be reduced by vibration isolation and damping.
This list is not exhaustive; where alternative technical measures for noise reduction, with greater efficiency,
are available, they should be used by the manufacturer.
4.5 Vibration
The die grinder shall be designed and constructed so that the vibration is reduced to the lowest level at the
handles and at any other parts of the tool in contact with the operator's hands, taking account of technical
progress and the availability of means of reducing vibration, in particular at source. Principles for designing die
grinders with reduced vibration emission are contained in CR 1030-1.
Typical sources of vibration emitted by a die grinder are
 imbalance of rotating parts,
 poorly designed motors and gears, and
 resonances in the structure of the machine, particularly the handles and their mounts.
The following design features have been found to be effective and should be considered by manufacturers
when designing die grinders:
a) autobalancers;
b) increasing inertia;
c) isolated casing or handles.
This list is not exhaustive; where alternative technical measures for vibration reduction, with greater efficiency,
are available, they should be used by the manufacturer.
4.6 Materials and substances processed, used or exhausted
4.6.1 Exhaust air or gas
Pneumatic die grinders driven with compressed air or gas shall be designed in such a way that exhaust
...

SLOVENSKI STANDARD
oSIST prEN ISO 11148-9:2010
01-januar-2010
1HHOHNWULþQDURþQDRURGMD9DUQRVWQH]DKWHYHGHO%UXVLOQLNL ,62',6

Hand-held non-electric power tools - Safety requirements - Part 9: Die grinders (ISO/DIS
11148-9:2009)
Handgehaltene nichtelektrisch betriebene Maschinen Sicherheitsanforderungen Teil 9:
Schleifmaschinen für Schleifstifte (ISO/DIS 11148-9:2009)
Machines portatives à moteur non électrique - Exigences de sécurité - Partie 9:
Meuleuses d'outillage (ISO/DIS 11148-9:2009)
Ta slovenski standard je istoveten z: prEN ISO 11148-9
ICS:
25.140.10 3QHYPDWLþQDRURGMD Pneumatic tools
oSIST prEN ISO 11148-9:2010 en,fr
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN ISO 11148-9:2010

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oSIST prEN ISO 11148-9:2010


EUROPEAN STANDARD
DRAFT
prEN ISO 11148-9
NORME EUROPÉENNE

EUROPÄISCHE NORM

October 2009
ICS 25.140.10 Will supersede EN 792-9:2001
English Version
Hand-held non-electric power tools - Safety requirements - Part
9: Die grinders (ISO/DIS 11148-9:2009)
Machines portatives à moteur non électrique - Exigences Handgehaltene nichtelektrisch betriebene Maschinen
de sécurité - Partie 9: Meuleuses d'outillage (ISO/DIS Sicherheitsanforderungen Teil 9: Schleifmaschinen für
11148-9:2009) Schleifstifte (ISO/DIS 11148-9:2009)
This draft European Standard is submitted to CEN members for parallel enquiry. It has been drawn up by the Technical Committee
CEN/TC 255.

If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the
same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.


EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2009 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN ISO 11148-9:2009: E
worldwide for CEN national Members.

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oSIST prEN ISO 11148-9:2010
prEN ISO 11148-9:2009 (E)
Contents Page
Foreword .3

2

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oSIST prEN ISO 11148-9:2010
prEN ISO 11148-9:2009 (E)
Foreword
This document (prEN ISO 11148-9:2009) has been prepared by Technical Committee ISO/TC 118
"Compressors and pneumatic tools, machines and equipment" in collaboration with Technical Committee
CEN/TC 255 “Hand-held, non-electric power tools - Safety” the secretariat of which is held by SIS.
This document is currently submitted to the parallel Enquiry.
This document will supersede EN 792-9:2001.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
Endorsement notice
The text of ISO/DIS 11148-9:2009 has been approved by CEN as a prEN ISO 11148-9:2009 without any
modification.

3

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oSIST prEN ISO 11148-9:2010

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oSIST prEN ISO 11148-9:2010
DRAFT INTERNATIONAL STANDARD ISO/DIS 11148-9
ISO/TC 118/SC 3 Secretariat: SIS
Voting begins on: Voting terminates on:
2009-10-15 2010-03-15
INTERNATIONAL ORGANIZATION FOR STANDARDIZATION • МЕЖДУНАРОДНАЯ ОРГАНИЗАЦИЯ ПО СТАНДАРТИЗАЦИИ • ORGANISATION INTERNATIONALE DE NORMALISATION
Hand-held non-electric power tools — Safety requirements —
Part 9:
Die grinders
Machines portatives à moteur non électrique — Exigences de sécurité —
Partie 9: Meuleuses d'outillage
ICS 25.140.10

ISO/CEN PARALLEL PROCESSING
This draft has been developed within the International Organization for Standardization (ISO), and
processed under the ISO-lead mode of collaboration as defined in the Vienna Agreement.
This draft is hereby submitted to the ISO member bodies and to the CEN member bodies for a parallel
five-month enquiry.
Should this draft be accepted, a final draft, established on the basis of comments received, will be
submitted to a parallel two-month approval vote in ISO and formal vote in CEN.
To expedite distribution, this document is circulated as received from the committee secretariat.
ISO Central Secretariat work of editing and text composition will be undertaken at publication
stage.
Pour accélérer la distribution, le présent document est distribué tel qu'il est parvenu du
secrétariat du comité. Le travail de rédaction et de composition de texte sera effectué au
Secrétariat central de l'ISO au stade de publication.
THIS DOCUMENT IS A DRAFT CIRCULATED FOR COMMENT AND APPROVAL. IT IS THEREFORE SUBJECT TO CHANGE AND MAY NOT BE
REFERRED TO AS AN INTERNATIONAL STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS BEING ACCEPTABLE FOR INDUSTRIAL, TECHNOLOGICAL, COMMERCIAL AND USER PURPOSES, DRAFT
INTERNATIONAL STANDARDS MAY ON OCCASION HAVE TO BE CONSIDERED IN THE LIGHT OF THEIR POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN NATIONAL REGULATIONS.
RECIPIENTS OF THIS DRAFT ARE INVITED TO SUBMIT, WITH THEIR COMMENTS, NOTIFICATION OF ANY RELEVANT PATENT RIGHTS OF WHICH
THEY ARE AWARE AND TO PROVIDE SUPPORTING DOCUMENTATION.
©
International Organization for Standardization, 2009

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oSIST prEN ISO 11148-9:2010
ISO/DIS 11148-9
PDF disclaimer
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Copyright notice
This ISO document is a Draft International Standard and is copyright-protected by ISO. Except as permitted
under the applicable laws of the user's country, neither this ISO draft nor any extract from it may be
reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, photocopying,
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Reproduction may be subject to royalty payments or a licensing agreement.
Violators may be prosecuted.
©
ii ISO 2009 – All rights reserved

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oSIST prEN ISO 11148-9:2010
ISO/DIS 11148-9
Contents Page
Foreword .v
Introduction.vi
1 Scope.1
2 Normative references.1
3 Terms and definitions .2
3.1 General terms and definitions.2
3.2 Terms and definitions related to die grinders .4
4 Safety requirements and measures.4
4.1 General .4
4.2 Mechanical safety.4
4.2.1 Surfaces, edges and corners .4
4.2.2 Supporting surface and stability .4
4.2.3 Run-down time.4
4.2.4 Hydraulic fluid ejection.5
4.2.5 Speed control.5
4.2.6 Guards.5
4.2.7 Power tool construction .5
4.3 Thermal safety .5
4.4 Noise.5
4.5 Vibration .6
4.6 Materials and substances processed, used or exhausted.6
4.6.1 Exhaust air or gas .6
4.6.2 Dust and fumes.6
4.6.3 Lubricants .7
4.7 Ergonomics.7
4.7.1 Design of the handle .7
4.7.2 Suspension device.7
4.8 Controls.7
4.8.1 Start and stop device .7
4.8.2 Unintentional start.7
4.8.3 Actuating forces .8
5 Verification .8
5.1 Noise.8
5.2 Vibration .8
5.3 Unintentional start.8
5.4 Power tool construction .8
5.5 Structure of verification.9
6 Information for use.9
6.1 Marking, signs and written warnings .9
6.2 Instruction handbook.10
6.2.1 General .10
6.2.2 Operator's instruction.10
6.2.3 Additional safety instructions for pneumatic power tools.15
6.2.4 Additional safety instructions for hydraulic power tools.16
6.3 6.3 Operating instructions.16
6.4 Data.17
6.4.1 General .17
6.4.2 Noise.17
6.4.3 Vibration .17
© ISO 2009 – All rights reserved iii

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ISO/DIS 11148-9
6.5 Maintenance instruction . 18
Annex A (informative) List of significant hazards. 19
Annex B (informative) Examples of die grinders covered by this part of ISO 11148 . 20
Annex C (normative) Symbols for labels and signs. 21
Annex D (informative) Examples of abrasive products used with die grinders. 22
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 98/37/EC .23
Annex ZB (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC . 24
Bibliography. 25

iv © ISO 2009 – All rights reserved

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oSIST prEN ISO 11148-9:2010
ISO/DIS 11148-9
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 11148-9 was prepared by Technical Committee ISO/TC 118, , Subcommittee SC 3, Pneumatic tools and
machines.
ISO 11148 consists of the following parts, under the general title Hand-held non-electric power tools — Safety
requirements:
⎯ Part 1 – Assembly power tools for non-threaded mechanical fasteners
⎯ Part 2 – Cutting-off and crimping power tools
⎯ Part 3 – Drills and tappers
⎯ Part 4 – Non rotary percussive power tools
⎯ Part 5 – Rotary, percussive power drills
⎯ Part 6 – Assembly power tools for threaded fasteners
⎯ Part 7 – Grinders
⎯ Part 8 – Sanders and polishers
⎯ Part 9 – Die grinders
⎯ Part 10 – Compression power tools
⎯ Part 11 – Nibblers and shears
⎯ Part 12 – Circular, oscillating and reciprocating saws
⎯ Part 13 – Fastener driving tools
© ISO 2009 – All rights reserved v

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oSIST prEN ISO 11148-9:2010
ISO/DIS 11148-9
Introduction
This International Standard is a type C standard as stated in ISO 12100-1.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are
defined in the scope of this standard.
When provisions of this type C standard are different from those which are stated in type A or B standards, the
provisions of this type C standard take precedence over the provisions of other standards, for machines that
have been designed and built according to the provisions of this type C standard.
The Standard consists of a number of independent parts for individual types of hand-held non-electric power
tools.
Certain parts of the series cover hand-held non-electric power tools, driven by internal combustion engines
powered by gaseous or liquid fuel. In these parts, the safety aspects relating to internal combustion engines
are found in a normative annex.
The parts are type C standards and refer to pertinent Standards of type A and B where such standards are
applicable.

vi © ISO 2009 – All rights reserved

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oSIST prEN ISO 11148-9:2010
DRAFT INTERNATIONAL STANDARD ISO/DIS 11148-9

Hand-held non-electric power tools — Safety requirements —
Part 9:
Die grinders
1 Scope
This part of ISO 11148 applies to hand-held non-electric power tools fitted with collets (hereafter referred to as
“die grinders”) intended for grinding and surface finishing and chamfering using mounted points, burrs and
files and small wire brushes and other accessories mounted on shanks. The die grinders may be powered by
compressed air, hydraulic fluid or internal combustion engines and intended to be used by one operator and
supported by the operator's hand or hands, with or without a suspension, e.g. a balancer.
NOTE1: At the date of publication no die grinders driven by internal combustion engines are known. When these are
identified the standard will be amended to include such power tools.
This document covers:
⎯ - angle die grinders;
⎯ - reciprocating files;
⎯ - rotary files;
⎯ - straight die grinders.
NOTE For examples of die grinders see annex B.
NOTE Grinders without collets for use with cones and plugs with threaded inserts are covered by part 7.
This document deals with all significant hazards, hazardous situations or hazardous events with the exception
of the use of die grinders in potentially explosive atmospheres, when they are used as intended and under
conditions of misuse which are reasonably foreseeable by the manufacturer.
NOTE EN 13463-1 gives requirements for non-electrical equipment for potentially explosive atmospheres.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 3857-3:1989 Compressors, Pneumatic tools and machines, Vocabulary – Part 3: Pneumatic tools and
machines.
ISO 4871 Acoustics – Declaration and verification of noise emission values of machinery and equipment
ISO 5391:1988 Pneumatic tools and machines – Vocabulary
ISO 12100-1 Safety of machinery – Basic concepts, general principles for design – Part 1: Basic terminology,
methodology
© ISO 2009 – All rights reserved 1

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oSIST prEN ISO 11148-9:2010
ISO/DIS 11148-9
ISO 12100-2 Safety of machinery – Basic concepts, general principles for design – Part 2: Technical
principles and specifications
ISO 13732-1 Ergonomics of the thermal environment – Methods for the assessment of human responses to
contact with surfaces – Part 1: Hot surfaces
ISO 13732-3 Ergonomics of the thermal environment – Methods for the assessment of human responses to
contact with surfaces – Part 3: Cold surfaces
ISO 15744 Acoustics – Noise test code for hand held non-electric power tools – Engineering method
ISO 28927-1 Hand-held portable power tools – Test method for evaluation of vibration emission – Part 1:
Angle and vertical grinders
ISO 28927-4 Hand-held portable power tools – Test method for evaluation of vibration emission – Part 4: Die
grinders and straight grinders
EN 614-1 Safety of machinery – Ergonomic design principles – Part 1: Terminology and general principles
EN 1209 Mechanical vibration – Declaration and verification of vibration emission values
3 Terms and definitions
For the purposes of this document, the following terms and definitions given in ISO 12100-1, ISO 3857-3, ISO
5391 and for hydraulic tools ISO 17066 and the following apply.
3.1 General terms and definitions
3.1.1
hand-held power tool
machine operated by one or two hands and driven by rotary or linear motors powered by compressed air,
hydraulic fluid, gaseous or liquid fuel, electricity or stored energy (e.g. by a spring) to do mechanical work and
so designed that the motor and the mechanism form an assembly that can easily be brought to its place of
operation
NOTE Hand-held power tools driven by compressed air or gas are called pneumatic tools (or air tools). Hand-held
power tools driven by hydraulic liquid are called hydraulic tools.
3.1.2
inserted tool
tool inserted in the die grinder to perform the intended work
3.1.3
service tool
tool intended for performing maintenance or service on the die grinder
3.1.4
control device
device to start and stop the die grinder or to change the direction of the rotation or to control the functional
characteristics such as speed and power
3.1.5
start and stop device
throttle
a manually operated control on the die grinder by which the energy supply to the motor can be turned on and
off
2 © ISO 2009 – All rights reserved

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oSIST prEN ISO 11148-9:2010
ISO/DIS 11148-9
3.1.6
hold to run start and stop device
constant pressure throttle
a start and stop device which automatically returns to the OFF position when force on the start and stop
device actuator is released
3.1.7
lock-on start and stop device
constant pressure throttle with instant release lock
a hold to run start and stop device which can be locked in the on position and designed so that it permits the
die grinder to be turned off by a single motion of the same finger or fingers used to turn it on
3.1.8
lock-off start and stop device
lock-off throttle
a start and stop device that automatically latches in the off position when the actuator is released and where
two motions are required to energize the die grinder
3.1.9
positive on-off start and stop device
positive on-off throttle
a start and stop device that remains in an on position until it is manually changed
3.1.10
maximum operating pressure
p(max)
maximum pressure that a die grinder may be operated at
3.1.11
whip hose
air hose, connected between the main air hose and an air tool for the purpose of providing more flexibility
3.1.12
rated air pressure
air pressure, required at an air tool inlet port to assure rated performance of the tool, also considered the
maximum pressure at which the tool may be operated
3.1.13
rated speed
〈pneumatic tool〉 the speed, in revolutions per minute, of an air tool at no load and rated air pressure at the
tool inlet port
〈hydraulic tool〉 the nominal speed, in revolutions per minute, of a hydraulic tool at no load and rated flow at
the tool inlet port
3.1.14
maximum attainable speed
the maximum speed which the tool can achieve under the most adverse condition of possible mis-adjustment
or malfunction of its speed control devices, when supplied with compressed air at the pressure marked on the
die grinder or when supplied with hydraulic fluid at the maximum flow rate marked on the die grinder
3.1.15
suspension device
a device attached to the tool whose primary purpose is to reduce the strain on the operator caused by the
weight of the tool.
NOTE: The device may also have a secondary purpose of transmitting a reaction torque
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3.2 Terms and definitions related to die grinders
3.2.1.
die grinder
rotary file
rotary power tool intended for chamfering, deburring, and light cleaning operations and fitted with inserted
tools mounted in collet chucks
NOTE A die grinder with a burr is often called a rotary file.
3.2.2
reciprocating file
power tool with a rotary or reciprocating motor driving a file in a reciprocating motion
3.2.3
collet chuck
device for attaching the inserted tool by clamping the shank
3.2.4
machine spindle
rotating part of a die grinder, driving the collet chuck and consequently the inserted tool
For other terms, see ISO 3857-3:1989 and ISO 5391:1988.
For examples of die grinders see annex B.
4 Safety requirements and measures
4.1 General
The machine shall comply with the following safety requirements and/or protective measures and be verified
according to clause 5. In addition, the machine shall be designed according to the principles of ISO 12100 part
1 and 2 for hazards relevant but not significant, which are dealt with by this document.
The measures adopted to comply with the requirements of this clause shall take account of the state-of-the-art.
NOTE: It is recognised that optimising the design in respect of some safety measures may result in a degradation of
performance against other safety requirements. In such cases a balance should be struck between the various
requirements in order to achieve a die grinder design that satisfies each requirement, so far as is reasonably practicable,
and remains fit for purpose.
4.2 Mechanical safety
4.2.1 Surfaces, edges and corners
Accessible parts of die grinders, except the insert tool, shall not have sharp edges or angles or rough or
abrasive surfaces, see ISO 12100-2:2003, 4.
...

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