Batch control -- Part 3: General and site recipe models and representation

This part of IEC 61512 on Batch Control defines a model for general and site recipes; the activities that describe the use of general and site recipes within a company and across companies; a representation of general and site recipes; and a data model of general and site recipes.

Chargenorientierte Fahrweise -- Teil 3: Modelle und Darstellungen von Verfahrens- und Werksrezepten

Contrôle-commande des processus de fabrication par lots -- Partie 3: Modèles et représentation des recettes générales et des recettes de site

La CEI 61512-3:2008 relative au contrôle-commande des processus de fabrication par lots définit un modèle pour les recettes générales et les recettes de site, les activités décrivant l'utilisation des recettes générales et des recettes de site intra et interentreprises, une représentation des recettes générales et des recettes de site, ainsi qu'un modèle de données des recettes générales et des recettes de site.

Nadzor šarže - 3. del: Splošni in prilagojeni recepturni modeli in njihove predstavitve (IEC 61512-3:2008)

General Information

Status
Published
Public Enquiry End Date
30-Sep-2007
Publication Date
15-Dec-2008
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
14-Nov-2008
Due Date
19-Jan-2009
Completion Date
16-Dec-2008

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SLOVENSKI STANDARD
SIST EN 61512-3:2009
01-januar-2009
Nadzor šarže - 3. del: Splošni in prilagojeni recepturni modeli in njihove
predstavitve (IEC 61512-3:2008)
Batch control -- Part 3: General and site recipe models and representation
Chargenorientierte Fahrweise -- Teil 3: Modelle und Darstellungen von Verfahrens- und
Werksrezepten
Contrôle-commande des processus de fabrication par lots -- Partie 3: Modèles et
représentation des recettes générales et des recettes de site
Ta slovenski standard je istoveten z: EN 61512-3:2008
ICS:
25.040.40 Merjenje in krmiljenje Industrial process
industrijskih postopkov measurement and control
35.240.50 Uporabniške rešitve IT v IT applications in industry
industriji
SIST EN 61512-3:2009 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 61512-3:2009

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SIST EN 61512-3:2009

EUROPEAN STANDARD
EN 61512-3

NORME EUROPÉENNE
September 2008
EUROPÄISCHE NORM

ICS 25.040.40; 35.240.50


English version


Batch control -
Part 3: General and site recipe models and representation
(IEC 61512-3:2008)


Contrôle-commande des processus  Chargenorientierte Fahrweise -
de fabrication par lots - Teil 3: Modelle und Darstellungen
Partie 3: Modèles et représentation von Verfahrens- und Werksrezepten
des recettes générales (IEC 61512-3:2008)
et des recettes de site
(CEI 61512-3:2008)




This European Standard was approved by CENELEC on 2008-08-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels


© 2008 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 61512-3:2008 E

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SIST EN 61512-3:2009
EN 61512-3:2008 - 2 -
Foreword
The text of document 65A/496/CDV, future edition 1 of IEC 61512-3, prepared by SC 65A, System
aspects, of IEC TC 65, Industrial-process measurement, control and automation, was submitted to the
IEC-CENELEC parallel vote and was approved by CENELEC as EN 61512-3 on 2008-08-01.
EN 61512-3 is to be used in conjunction with EN 61512-1 and EN 61512-2.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2009-05-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2011-08-01
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 61512-3:2008 was approved by CENELEC as a European
Standard without any modification.
__________

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SIST EN 61512-3:2009
- 3 - EN 61512-3:2008

Annex ZA
(normative)

Normative references to international publications
with their corresponding European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.

Publication Year Title EN/HD Year

IEC 60050-351 2006 International Electrotechnical Vocabulary - -
(IEV) -
Part 351: Control technology


IEC 61512-1 1997 Batch control - EN 61512-1 1999
Part 1: Models and terminology


IEC 61512-2 2001 Batch control - EN 61512-2 2002
Part 2: Data structures and guidelines for
languages


IEC 62264-1 2003 Enterprise-control system integration - EN 62264-1 2008
Part 1: Models and terminology


IEC 62264-2 2004 Enterprise-control system integration - EN 62264-2 2008
Part 2: Object model attributes


ISO/IEC 19501 2005 Information technology - Open Distributed - -
Processing - Unified Modeling Language
(UML)

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SIST EN 61512-3:2009

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SIST EN 61512-3:2009



IEC 61512-3
Edition 1.0 2008-07
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE


Batch control –
Part 3: General and site recipe models and representation

Contrôle-commande des processus de fabrication par lots –
Partie 3: Modèles et représentation des recettes générales et des recettes de site

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
XB
CODE PRIX
ICS 25.040.40; 35.240.50 ISBN 2-8318-9872-2
® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale

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SIST EN 61512-3:2009
– 2 – 61512-3 © IEC:2008
CONTENTS
FOREWORD.6
INTRODUCTION.8
1 Scope.9
2 Normative references .9
3 Terms, definitions and abbreviations .9
3.1 Terms and definitions .9
3.2 Abbreviation .10
4 Recipe description.10
4.1 Recipe types .10
4.2 General and site recipe description .10
4.2.1 Manufacturing information .10
4.2.2 Multiple site definitions .10
4.2.3 Expansion and collapsing of the recipe type hierarchy.11
4.3 Equipment-independent recipes .11
4.3.1 Equipment-independent recipe subtypes .11
4.3.2 Activities of equipment-independent recipes .11
4.3.3 Input to trial or pilot production .12
4.3.4 Output from trial or pilot production .13
4.3.5 Control of equipment-independent recipes.13
4.3.6 Equipment-independent recipe definition .14
4.3.7 Equipment-independent recipe variants .14
4.3.8 Source of scheduling information.14
4.3.9 Equipment-independent recipes and business information.14
4.3.10 Equipment-independent recipes for capability comparison.15
4.3.11 Equipment-independent recipes as facility design specifications.15
4.4 General recipes.15
4.4.1 Enterprise-wide definition .15
4.4.2 Purpose of a general recipe.16
4.4.3 General recipe information .16
4.5 Site recipes .17
4.5.1 Site-specific recipes .17
4.5.2 Site recipe definition.17
4.5.3 Site recipe policies .18
4.6 Product families and product grades.18
4.6.1 Product definition .18
4.6.2 Product families.18
4.6.3 Product grades .18
5 Equipment-independent recipe contents .19
5.1 Recipe information .19
5.2 Recipe life cycle states.19
5.3 Recipe header.19
5.4 Recipe formula .19
5.5 Recipe procedure .19
5.5.1 Process model.19
5.5.2 Process hierarchy.20
5.5.3 Ideal procedure for manufacture .20

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SIST EN 61512-3:2009
61512-3 © IEC:2008 – 3 –
5.5.4 Process stage.20
5.5.5 Process operation.21
5.5.6 Process action.21
5.5.7 Definition of equipment requirements.21
5.5.8 Process stage guidelines.21
5.5.9 Process operation guidelines.22
5.5.10 Process action guidelines .23
5.5.11 Process action types .24
5.6 Equipment requirements.27
5.6.1 Requirements of final manufacturing equipment .27
5.6.2 Equipment selection .27
5.6.3 Constraining target equipment.27
5.6.4 Managing equipment requirement definitions .27
5.7 Other information .27
5.8 Life cycle states .28
6 Equipment-independent recipe object model .28
6.1 General .28
6.2 Modelling techniques.28
6.3 Object model .28
6.4 Object relationships.29
6.5 Object model elements .30
6.5.1 Attributes.30
6.5.2 Equipment-independent recipe .30
6.5.3 Equipment requirement.30
6.5.4 Equipment requirement element .30
6.5.5 Equipment requirement library.31
6.5.6 General recipe.31
6.5.7 Material definition .31
6.5.8 Material definition library .31
6.5.9 Other information.31
6.5.10 Percent input .31
6.5.11 Percent output.31
6.5.12 Process procedure .31
6.5.13 Process action.31
6.5.14 Process element.32
6.5.15 Process element library .32
6.5.16 Process element link .32
6.5.17 Process element specification .32
6.5.18 Process input .32
6.5.19 Process operation.32
6.5.20 Process output .32
6.5.21 Process parameter .32
6.5.22 Process stage.32
6.5.23 Site recipe .32
7 Equipment-independent recipe representation.32
7.1 Process procedure chart .32
7.2 Process procedure chart notation .33
7.2.1 Symbols and links.33
7.2.2 Process procedure chart symbols .34

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SIST EN 61512-3:2009
– 4 – 61512-3 © IEC:2008
7.2.3 Link types.37
7.2.4 Rules for valid PPCs.39
7.3 Process hierarchy .40
7.3.1 Process operation and process action depiction .40
7.3.2 Table representation.41
7.3.3 Graphical and table view equivalence.43
7.3.4 Non-procedural equipment-independent recipe information .44
7.3.5 Equipment-independent recipe formula.44
7.3.6 Material balance .44
7.3.7 Equipment requirements.44
7.3.8 Header and other information .44
8 Transformation of equipment-independent recipes to master recipes.45
8.1 Source of information for master recipes .45
8.2 Element mapping .45
8.3 Stage-to-unit procedure mapping .45
8.4 Transform components.46
8.4.1 Master recipe component .46
8.4.2 Transform components for material transfers.46
8.4.3 Unit startup and shutdown components .46
8.4.4 Alternate master recipe transform components .47
8.5 Transformation tasks.47
8.5.1 Equipment determination .47
8.5.2 Using non-procedural information in transformation .47
8.5.3 Creating the master recipe .48
8.6 Transformation mapping.48
8.6.1 Multiple possible mapping levels .48
8.6.2 Process action to master recipe phase mapping .48
8.6.3 Process action to master recipe operation mapping .49
8.6.4 Process action to master recipe unit procedure mapping .49
8.6.5 Transformation through process operations .50
8.6.6 Transformation through process stages .51
Annex A (informative) General and site recipe benefits .53
Annex B (informative) General and site recipes in the enterprise .54
Annex C (informative) Usage questions .59
Bibliography.63

Figure 1 – Recipe hierarchy example .11
Figure 2 – Pilot plant creation of equipment-independent recipe .12
Figure 3 – Equipment-independent recipe from pilot plant development .13
Figure 4 – Site recipe, BOM, and BOR information overlaps .15
Figure 5 – General recipes in a typical development function.16
Figure 6 – Equipment-independent recipe procedure definition .20
Figure 7 – Non-persistent process actions .24
Figure 8 – Equipment-independent recipe object model .29
Figure 9 – Example stage PPC for an equipment-independent recipe .33
Figure 10 – Recipe process element symbols .34
Figure 11 – Annotation for stage or operation elements .35

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SIST EN 61512-3:2009
61512-3 © IEC:2008 – 5 –
Figure 12 – Equipment requirement indication .35
Figure 13 – Example process annotation indication.35
Figure 14 – Process input symbol .35
Figure 15 – Process input symbol with material identification.36
Figure 16 – Sample process input symbol representing multiple materials .36
Figure 17 – Process intermediate symbol.36
Figure 18 – Unidentified intermediate material symbol .37
Figure 19 – Process output symbol .37
Figure 20 – Process output symbol with material information .37
Figure 21 – Order of execution symbol.38
Figure 22 – Start of parallel execution symbol.38
Figure 23 – End of parallel execution.38
Figure 24 – Start of optional parallel execution symbol .38
Figure 25 – Alternate execution paths for optional parallel execution .39
Figure 26 – End of optional parallel execution.39
Figure 27 – Graphical representation example .41
Figure 28 – Sequence order annotations for table representation .42
Figure 29 – Sample process operation as graphic.43
Figure 30 – Sample graphic showing sequential paths .43
Figure 31 – Possible general-to-master recipe mappings .46
Figure 32 – Transform through process actions .48
Figure 33 – Mapping of a process action to one or more operations.49
Figure 34 – Mapping of a process action to one or more unit procedures .50
Figure 35 – Mapping of a process operation to one or more operations .51
Figure 36 – Mapping of a process stage to one or more unit procedures.52
Figure B.1 – Information sets in a manufacturing enterprise.54
Figure C.1 – Typical overlap of information between a site recipe, a bill of material,
and a bill of resources .62

Table 1 – Process action properties .24
Table 2 – Persistent process action table format example.25
Table 3 – Material addition process action examples .25
Table 4 – Material removal process action examples .26
Table 5 – Energy addition process action examples.26
Table 6 – Energy removal process action examples.26
Table 7 – Life cycle states .28
Table 8 – Table format for process operations and process actions .41
Table 9 – Sample process operation in table.44
Table B.1 – Information elements .57
Table B.2 – Planning levels and recipes .58

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SIST EN 61512-3:2009
– 6 – 61512-3 © IEC:2008
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________

BATCH CONTROL –

Part 3: General and site recipe models
and representation


FOREWORD
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all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
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...

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