Railway applications - Braking systems of high speed trains - Part 2: Test methods

This European Standard specifies test methods and acceptance criteria for a brake system for use in high speed trains as described in the TSI Rolling Stock, operating on routes of the trans-European high-speed rail system. The tests defined in this document have the purpose of verifying that the braking performance and functions of the train's brake system comply at least with the respective requirements of EN 15734-1. This European Standard is applicable to: new vehicles of high speed trains; new constructions of existing vehicle types; major overhauls of the above-mentioned vehicles if they involve redesigning or extensive alteration to the brake system of the vehicle concerned. The functional testing requirements set out in this document assume the vehicles are fitted with a brake system architecture that follows the UIC air brake pipe control principles. High Speed Rolling Stock can be fitted with alternative brake system architectures that do not employ brake pipe control. In these cases equivalent testing requirements will need to be generated to test the functional performance of brake system fitted.

Bahnanwendungen - Bremssysteme für Hochgeschwindigkeitszüge - Teil 2: Prüfverfahren

Diese Europäische Norm legt die Prüfverfahren und Zulassungsbedingungen eines Bremssystems für den Einsatz in Hochgeschwindigkeitszügen fest, wie sie in der TSI Hochgeschwindigkeitsfahrzeuge beschrieben sind und welche auf Strecken des Transeuropäischen Hochgeschwindigkeitsnetzes betrieben werden.
Die in dieser Norm definierten Prüfungen haben den Zweck festzustellen, dass die Leistung und Funktion des Zugbremssystems mindestens die entsprechenden Anforderungen der EN 15734-1 erfüllt.
Diese Norm gilt für:
- alle neuen Fahrzeugbauarten von Hochgeschwindigkeitszügen;
- alle Nachbauten bereits bestehender Fahrzeugbaureihen;
- alle größeren Grundüberholungen der o. g. Fahrzeuge, wenn diese Neukonstruktionen oder umfassende Änderungen der Bremsanlage des betreffenden Fahrzeuges mit einschließt.
Die im vorliegenden Dokument enthaltenen funktionalen Prüfanforderungen gehen von der Annahme aus, dass die Architektur des Bremssystems der Fahrzeuge dem der UIC-Druckluftbremse entspricht.
Hochgeschwindigkeitsschienenfahrzeuge können mit einem alternativen Bremssystem ausgerüstet werden, welches nicht über eine Hauptluftleitung angesteuert wird. In diesen Fällen ist die Festlegung gleichwertiger Prüfanforderungen erforderlich, um die funktionalen Anforderungen des eingebauten Bremssystems zu prüfen.

Applications ferroviaires - Systèmes de freinage pour trains à grande vitesse - Partie 2 : Méthodes d'essai

La présente Norme européenne décrit les méthodes d’essai ainsi que les critères d’acceptation relatifs à un
système de freinage destiné à être utilisé sur des trains à grande vitesse décrits dans les spécifications
techniques d'interopérabilité (STI) Matériel roulant à grande vitesse, circulant sur des lignes du système
ferroviaire transeuropéen à grande vitesse.
Les essais définis dans le présent document ont pour objet de s’assurer que les performances de freinage et
les fonctions assurées par le système de freinage du train sont au moins conformes aux exigences
respectives de l’EN 15734-1.
La présente Norme européenne est applicable aux :
- véhicules neufs des trains à grande vitesse ;
- nouvelles constructions en ce qui concerne les types de véhicules existants ;
- grandes révisions des véhicules susmentionnés si celles-ci entraînent une reconception ou une
transformation majeure du système de freinage du véhicule concerné.
Les exigences d’essai fonctionnel définies dans le présent document supposent que les véhicules sont
équipés d’une architecture du système de freinage conforme aux principes UIC de commande par la conduite
générale de frein.
Le matériel roulant à grande vitesse peut être équipé d’autres architectures de système de freinage n’utilisant
par de commande par la conduite générale de frein. Dans ces cas, des exigences d’essai équivalentes
doivent être établies pour soumettre à essai les performances fonctionnelles du système de freinage installé.

Železniške naprave - Zavorni sistemi na vlakih za velike hitrosti - 2. del: Preskusne metode

Ta evropski standard opisuje metode preskušanja in merila sprejemljivosti za zavorni sistem, ki se uporablja na vlakih za visoke hitrosti, kot je opisano v TSI Železniška vozila, ki obratujejo na progah transevropskega železniškega sistema za visoke hitrosti. Preskusi, opredeljeni v tem dokumentu, so namenjeni preverjanju, da so zavorno delovanje in funkcije zavornega sistema vlaka v skladu vsaj z ustreznimi zahtevami EN 15734-1. Ta evropski standard velja za: nova vozila vlakov za visoke hitrosti; nove konstrukcije obstoječih vrst vozil; večje prenove zgoraj navedenih vozil, če prenove vključujejo preoblikovanje in obširne spremembe zavornega sistema zadevnega vozila. Funkcionalne zahteve za preskušanje, ki jih določa ta dokument, predvidevajo, da so vozila opremljena z arhitekturo zavornega sistema, ki ustreza načelom UIC za krmiljenje zračnih zavornih vodov. Železniška vozila za visoke hitrosti so lahko opremljena z alternativno arhitekturo zavornega sistema, ki ne uporablja krmiljenja zračnih zavornih vodov. V takih primerih je treba pripraviti enakovredne zahteve za preskušanje funkcionalnega delovanja nameščenega zavornega sistema.

General Information

Status
Withdrawn
Public Enquiry End Date
24-Jan-2008
Publication Date
18-Sep-2011
Withdrawal Date
23-Dec-2021
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
23-Dec-2021
Due Date
15-Jan-2022
Completion Date
24-Dec-2021

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Železniške naprave - Zavorni sistemi na vlakih za velike hitrosti - 2. del: Preskusne metodeBahnanwendungen - Bremssysteme für Hochgeschwindigkeitszüge - Teil 2: PrüfverfahrenApplications ferroviaires - Systèmes de freinage pour trains à grande vitesse - Partie 2 : Méthodes d'essaiRailway applications - Braking systems of high speed trains - Part 2: Test methods45.040Materiali in deli za železniško tehnikoMaterials and components for railway engineeringICS:Ta slovenski standard je istoveten z:EN 15734-2:2010SIST EN 15734-2:2011en,fr,de01-oktober-2011SIST EN 15734-2:2011SLOVENSKI
STANDARD



SIST EN 15734-2:2011



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 15734-2
November 2010 ICS 45.060.01 English Version
Railway applications - Braking systems of high speed trains - Part 2: Test methods
Applications ferroviaires - Systèmes de freinage pour trains à grande vitesse - Partie 2 : Méthodes d'essai
Bahnanwendungen - Bremssysteme für Hochgeschwindigkeitszüge - Teil 2: Prüfverfahren This European Standard was approved by CEN on 23 October 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 15734-2:2010: ESIST EN 15734-2:2011



EN 15734-2:2010 (E) 2 Contents Page Foreword .41 Scope .52 Normative references .53 Terms and definitions .64 Symbols, units and abbreviations .65 Requirements .75.1 General .75.2 Test procedure .85.2.1 General .85.2.2 Identification of the parts to be tested .85.2.3 General conditions for the tests .85.2.4 Specification of the test equipment .95.2.5 Test program .95.2.6 Reports .95.2.7 Documentation . 105.3 Methodology . 105.3.1 Measurement of the application time at the brake cylinder . 105.3.2 Measurement of the release time at the brake cylinder . 115.3.3 Measurement of the pressure drop time in the brake pipe or the equalising reservoir of the driver’s brake valve . 115.3.4 Measurement of the pressure rise time in the brake pipe or the equalising reservoir of the driver brake valve . 115.3.5 Measurement of the dead time of the WSP dump valves . 115.3.6 Measurement of the exhaust time of the WSP dump valves . 115.3.7 Measurement of the fill time of the WSP dump valves . 115.3.8 Measurement of air tightness . 115.3.9 Measurement of lowering time of the MTB . 115.3.10 Measurement of rising time of the MTB . 115.3.11 Measurement of application and release times of EP assist brake . 125.3.12 Measurement of the contribution of the different brakes . 125.3.13 Evaluation of the longitudinal brake force applied to the track by Magnetic Track Brake or Eddy Current Brake . 126 Static tests programme . 136.1 Test on vehicle (Level 1) . 136.2 Test on Single Unit (Level 2) . 306.3 Test on Multiple Unit maximum consist (Level 3) . 397 Dynamic tests programme . 447.1 General for dynamic tests . 447.1.1 Preconditions . 447.1.2 Test conditions . 447.1.3 Measured variables to be recorded . 457.1.4 Verification of deceleration and braking distance . 467.1.5 Definition of braked weight . 467.2 Test program . 467.2.1 Test on Single Unit (Level 2) . 467.2.2 Test on Multiple Unit maximum consist (Level 3) . 55Annex A (normative)
Typical format for a test report for type or routine test . 60SIST EN 15734-2:2011



EN 15734-2:2010 (E) 3 Annex B (informative)
Principle of the automatic function test . 61B.1 Purpose of the automatic function . 61B.2 Adjustment of the driver’s brake valve feed choke to comply with the automatic function . 61Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 2008/57/EC . 62Bibliography . 64 SIST EN 15734-2:2011



EN 15734-2:2010 (E) 4 Foreword This document (EN 15734-2:2010) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2011, and conflicting national standards shall be withdrawn at the latest by May 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 2008/57/EC. For relationship with the EU Directive, see informative Annex ZA, which is an integral part of this document. EN 15734, Railway applications — Brake systems of high speed trains, consists of the following parts:  Part 1: Requirements and definitions  Part 2: Test methods According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.
SIST EN 15734-2:2011



EN 15734-2:2010 (E) 5 1 Scope This European Standard specifies test methods and acceptance criteria for a brake system for use in high speed trains as described in the TSI Rolling Stock, operating on routes of the trans-European high-speed rail system. The tests defined in this document have the purpose of verifying that the braking performance and functions of the train's brake system comply at least with the respective requirements of EN 15734-1.
This European Standard is applicable to:  new vehicles of high speed trains;  new constructions of existing vehicle types;  major overhauls of the above-mentioned vehicles if they involve redesigning or extensive alteration to the brake system of the vehicle concerned.
The functional testing requirements set out in this document assume the vehicles are fitted with a brake system architecture that follows the UIC air brake pipe control principles. High Speed Rolling Stock can be fitted with alternative brake system architectures that do not employ brake pipe control. In these cases equivalent testing requirements will need to be generated to test the functional performance of brake system fitted. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 15220-1, Railway applications — Brake indicators — Part 1: Pneumatic operation brake indicators EN 15327-1, Railway applications — Passenger alarm subsystem — Part 1: General requirements and passenger interface for the passenger emergency brake system EN 15355, Railway applications — Braking — Distributor valves and distributor-isolating devices EN 15595, Railway applications — Braking — Wheel slide protection EN 15611, Railway applications — Braking — Relay valves EN 15663, Railway applications — Definition of vehicle reference masses EN 15734-1:2010, Railway applications — Braking systems of high speed trains — Part 1: Requirements and definitions EN 50125-1, Railway applications — Environmental conditions for equipment — Part 1: Equipment on board rolling stock EN 50128, Railway applications — Communications, signalling and processing systems — Software for railway control and protection systems UIC 544-1:2004, Brakes — Braking power SIST EN 15734-2:2011



EN 15734-2:2010 (E) 6 3 Terms and definitions For the purposes of this document, the following terms and definitions apply.
3.1 approval body Notified Body or National Railway Authority that conforms to EN ISO/IEC 17025 3.2 test(ing) institute test(ing) institute that conforms to EN ISO/IEC 17025 3.3 check test performed as a discrete measurement or visual inspection 3.4 record results recorded either graphically or electronically 3.5 type test test of one or more devices, system or complete vehicle demonstrating that the design meets the required specifications and the relevant standards NOTE (Type) tests are performed by a test institute.
3.6 routine test vehicle test that is performed during or after manufacture to confirm conformity to specified criteria 4 Symbols, units and abbreviations For the purpose of this document, the following symbols, units and abbreviations apply: ATC
Automatic Train Control ATP
Automatic Train Protection BC
Brake Control BP
Brake Pipe DP
Data Processing EP
Electro Pneumatic Brake ETCS
European Train Control System R+Mg
Brake mode R+Mg MRP
Main Reservoir Pipe MTB
Magnetic Track Brake R
Brake mode R SIST EN 15734-2:2011



EN 15734-2:2010 (E) 7 Sifa
Driver’s vigilance control (German: "Sicherheitsfahrschaltung") WRMS
Wheel Rotation Monitoring System WSP
Wheel Slide Protection System 1 bar = 1 000 mbar = 105 N/m2 = 105 Pa = 10-1 MPa 5 Requirements 5.1 General This document defines the content of the static and dynamic tests dedicated to the brakes, which are needed for the following phases:  type tests which demonstrate that the brake system conforms to the requirements. They are done with a pre-serial unit or with the first unit of a serial production;  routine tests which confirm the technical stability of the production process of the system and its subsystems. For this purpose the basic features and functions of the system and its subsystems are to be checked;  verification that the braking performance and the functions of the train’s braking system comply at least with the respective requirements of EN 15734-1;  identification of data for the verification of the brake performance and the functions of the train's braking system. The document also identifies relevant data to be recorded. The type and routine tests are as follows:  tests with a single vehicle (Level 1);  tests with one single unit (Level 2). These tests serve to check the common functions of the unit and the interfaces between the vehicles;  tests with multiple units consisting of two to n units (Level 3) up to the maximum configuration. These tests serve to check the common functions of the train composition and the interfaces between the units. SIST EN 15734-2:2011



EN 15734-2:2010 (E) 8 Figure 1 gives an example of the three levels.
Key 1 Level 1: vehicle 2 Level 2: single unit 3 Level 3: multiple unit Figure 1 —Type test and routine test levels 5.2 Test procedure 5.2.1 General The procedures shall include the following items:  identification of the parts to be tested;  general conditions for the tests;  specification of the test equipment;  test program. 5.2.2 Identification of the parts to be tested A list of the parts to be tested shall be made, with a description starting from the total system or subsystem down to the single parts of the brake system. It is recommended to attach pneumatic, electric or electronic schemes, graphs, etc. The test stand and the procedure shall be documented with pneumatic, electric or electronic schemes, graphs, etc. 5.2.3 General conditions for the tests 5.2.3.1 Temperature The tests shall be run at a temperature within the range of the air temperature class in accordance with EN 50125-1, specified for the tested system. SIST EN 15734-2:2011



EN 15734-2:2010 (E) 9 5.2.3.2 Energy supply a) Compressed air supply If the system cannot be supplied with compressed air from its own supply, for instance for the tests with a single vehicle, an external air supply is to be used with air quality (solid particles, humidity and liquid water, oil) and characteristics (flow rate, minimum pressure, etc.) that shall be at least equivalent to the one of the system’s normal air supply. b) Electric supply If the vehicle cannot be supplied with electric energy from its own supply, for instance for the tests with a single vehicle, an external supply is to be used with characteristics that shall be the same as the one of the normal vehicle’s supply. 5.2.4 Specification of the test equipment The measuring equipment shall comply with the requested accuracy.
The recording apparatus shall have enough measurement tracks, in order that a record can include all the needed information for the test. Each measurement track shall be clearly identified. The records shall include the information listed in 5.2.6 and 8.1.3. The quality of the records shall enable the copy of them without quality loss. If a digital recording system is used, an open format shall be used for data files. 5.2.5 Test program The items listed in the following tables describe the minimum to be checked but do not define the testing procedure.
Additional tests shall be proposed to suit the specific configuration of the brake system architecture (e.g. automatic air brake, direct electro-pneumatic air brake, etc.) fitted on the rolling stock, or if specific requirements are mentioned in the functional specification. This list of tests shall be only considered as a basis for building up the dedicated test procedure for a given rolling stock.
Each test in the following tables includes a short and basic description of the function to be tested. The complete and detailed description shall be included into the test procedure to be presented to the approval body. The type tests shall include the degraded modes tests, with special attention to the redundant functions. The tests shall start only if the software of the brake function / brake system has been successfully validated in advance in accordance with EN 50128. 5.2.6 Reports The tests shall be presented in a report and transmitted to the approval body that assesses the vehicle. This report shall at least include: a) reference of the test (type test or routine test); b) date and location of the test; SIST EN 15734-2:2011



EN 15734-2:2010 (E) 10 c) identification and type of the tested vehicle; d) software release number, and associated checksums; e) description of the measurement tools, and the way they are used; f) test (program) specification completed with the results and the associated records. Each record shall include: 1) identification and type of the tested vehicle; 2) name of the test performed and reference paragraph in the test procedure; 3) recording methodology; 4) name and scale for all the recorded parameters; 5) obtained results; 6) date; 7) identification of the different charts; g) conclusion of the tests in which a table listing all the adjustable parameter settings of the tests (choke diameters, software configuration, etc.) shall be recorded. The format shall enable an easy access to all the information associated to the tests. An example is attached in Annex A. NOTE If, for the routine tests, the vehicle manufacturer would like to use another way for recording the information (record, check), this will need the approval of the approval body.
5.2.7 Documentation The parameters as follows shall be recorded irrespective from the type of testing:  software versions of all brake-relevant components (all software-controlled systems, contributing directly or indirectly to the braking performance: drive units, anti-skid protection systems, brake modules, etc.);  batch numbers of the friction materials (blocks, inserts, pads, etc.) and results of bench tests in dry and wet conditions;  brake cylinder pressures in the case of an emergency brake application for at least one motor bogie and one trailer bogie;  wheel diameter. It is assumed that the documentation conforms to the relevant standards and that conformity with these requirements shall be established before performing the tests. 5.3 Methodology 5.3.1 Measurement of the application time at the brake cylinder The application time is to be measured from 0 % to 95 % of the maximum stabilized pressure at the brake cylinder. This is measured at the brake cylinder which is the furthest from of the brake panel which controls it. It is accepted to add a T-connection for the type test. SIST EN 15734-2:2011



EN 15734-2:2010 (E) 11 5.3.2 Measurement of the release time at the brake cylinder The release time is to be measured from the maximum stabilized pressure at the brake cylinder down to 0,4 bar. This is measured at the brake cylinder furthest from the brake panel which controls it. It is accepted to add a T-connection for the type test. However for the routine tests of the stocks equipped with variable load relay valves, it is usual to measure at the distributor’s brake cylinder pilot pressure. In any case, the full release at the brake cylinder shall be verified. 5.3.3 Measurement of the pressure drop time in the brake pipe or the equalising reservoir of the driver’s brake valve The pressure drop time is to be measured from 5 bar to 3,5 bar, but the pressure drop to be done is to be from 5 bar to 3,2 bar. 5.3.4 Measurement of the pressure rise time in the brake pipe or the equalising reservoir of the driver brake valve The pressure rise time is to be measured from 3,5 bar to 4,9 bar. 5.3.5 Measurement of the dead time of the WSP dump valves The dead time for exhaust and fill is to be measured from the command to fill or release to the start of the pressure variation at the brake cylinder. This is measured at the brake cylinder which is furthest away from the dump valve which controls it. It is accepted to add a T-connection for the type test. 5.3.6 Measurement of the exhaust time of the WSP dump valves The exhaust time is to be measured from the maximum stabilized pressure at the brake cylinder down to 0,4 bar. This is measured at the brake cylinder of the vehicle which is furthest away from the dump valve which controls it. It is accepted to add a T-connection for the type test. 5.3.7 Measurement of the fill time of the WSP dump valves The fill time is to be measured from 0 % to 95 % of the maximum stabilized pressure at the brake cylinder. This is measured at the brake cylinder of the vehicle which is furthest away from the dump valve which controls it. 5.3.8 Measurement of air tightness When carrying out pressure leakage tests, waiting time shall be at least 1 min for pressure stabilisation before starting timing measurements.
5.3.9 Measurement of lowering time of the MTB The lowering time of the MTB shall be measured between the activation command and the impact of the magnets on the rail.
5.3.10 Measurement of rising time of the MTB The rising time of the MTB shall be measured between the deactivation command and reaching their upper position.
SIST EN 15734-2:2011



EN 15734-2:2010 (E) 12 5.3.11 Measurement of application and release times of EP assist brake The times shall be checked on an individual vehicle with the compressed air brakes applied, with the BP first being pressurized to 5 bar and then shut off. The times shall be calculated when the electrical signal is established to the braking or release solenoid valve. During ep braking, the application time shall be measured decreasing the BP pressure from 5 bar to 3,5 bar. During ep release, the release time shall be measured increasing the BP pressure from 3,5 bar to 4,9 bar with an auxiliary air reservoir pressure of 5,3 bar to 5,5 bar.
5.3.12 Measurement of the contribution of the different brakes During dynamic tests the contribution of the different brakes installed on the rolling stock shall be measured as follows:  for the friction brake by recording the pressure in the brake cylinders;  for the dynamic brake by recording the brake force information provided by the traction equipment;  for the eddy current brake by recording the brake force information provided by the control equipment;  for the magnetic track brake by recording their state and using design data. 5.3.13 Evaluation of the longitudinal brake force applied to the track by Magnetic Track Brake or Eddy Current Brake The longitudinal force shall be evaluated for emergency brake application and if applicable also for full service brake application from maximum speed under operational mass in working order. If there a load dependent brake force is applied for the Eddy Current Brake, then the design mass under exceptional payload shall also be considered. The longitudinal force for the magnetic track brake shall be calculated from the deceleration which is raised by the Magnetic track brake. These deceleration shall be calculated as the difference between the deceleration which is measured for brake applications with and without acting Magnetic Track Brake. For the Eddy Current Brake the recorded brake force information provided by the control equipment shall be evaluated. SIST EN 15734-2:2011



EN 15734-2:2010 (E) 13 6 Static tests programme 6.1 Test on vehicle (Level 1) Table 1 — Test on vehicle (Level 1) Name of the test Type test Routine Test
Record Check Record Check6.1.1 Basic visual inspection 6.1.1.1 The conformity of the vehicle data shall be checked concerning  vehicle type and number;  vehicle inscriptions.
9
9 6.1.1.2 The conformity of the pneumatic, mechanical, electric and electronic brake equipment regarding types, quantity and marking with the documentation shall be checked.
9
9 6.1.2 General safety related assessment of the installation 6.1.2.1 The installation of the brake system parts in the vehicle (e.g. installation position, clearances and safety features as defined in the installation documentation) shall be checked.
9
9 6.1.2.2
The correct installation of piping and flexible connections shall be checked.
9
9 6.1.2.3
The clearance of the friction brake components as defined in the installation documentation shall be checked.
9
9 6.1.2.4 The accessibility, by maintenance staff, to the wear conditions of the friction partners, especially brake discs, brake blocks or pads and running surface of the wheels shall be checked.
9
9 SIST EN 15734-2:2011



EN 15734-2:2010 (E) 14 Table 1 (continued) Name of the test Type test Routine Test
Record Check Record Check6.1.2.5 The conformity of the position of the friction materials regarding brake discs and/or running surface of the wheel with the installation documentation shall be checked.
9
9 6.1.3 Air tightness 6.1.3.1
The air tightness of the main reservoir pipe with the ancillary components connected shall be checked. All ancillary devices supplied by the main reservoir pipe shall be connected but not in operation: electro- magnetic track brake, permanent magnetic track brake, eddy current brake suspension, doors, etc. Air supply shall be deactivated and brake pipe vented. Pressure reduction shall be 0 bar to 0,2 bar in 3 min. Hoses are to be isolated by dummy couplings and end cocks shall be opened. 9
9
6.1.3.2
The air tightness of the brake pipe shall be checked. All devices supplied by the brake pipe shall be connected: brake panels, emergency valves, driver brake valve, etc. The driver’s brake valve shall be switched out. Pressure reduction shall be 0 bar to 0,1 bar in 3 min. Hoses are to be isolated by dummy couplings and end cocks shall be opened. 9
9
6.1.3.3
The air tightness of the control reservoirs (A-Chamber) of the distributor valves shall be checked. A service brake shall be applied with a brake pipe pressure reduction of about 0,5 bar and this pressure level shall be maintained. Pressure reduction in brake cylinder shall be less than 0,2 bar in 10 min. 9
9
SIST EN 15734-2:2011



EN 15734-2:2010 (E) 15 Table 1 (continued) Name of the test Type test Routine Test
Record Check Record Check6.1.3.4
The air tightness of the brake cylinders shall be checked. With the auxili
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