SIST EN 1010-2:2006/kFprA1:2010

Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machinery

Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 2: Druck- und Lackiermaschinen einschließlich Maschinen der Druckvorstufe

Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 2: Machines d'impression et de vernissage y compris les équipements de pré-press

Varnost strojev - Varnostne zahteve za načrtovanje in konstrukcijo tiskarskih strojev in strojev za obdelavo papirja - 2. del: Tiskarski in lakirni stroji, vključno s stroji za predtiskanje

General Information

• Status: Not Published
• Public Enquiry End Date: 04-Mar-2010
• ICS: 37.100.10 - Reproduction equipment
• ICS: 85.100 - Equipment for the paper industry
• Technical Committee: I13 - Imaginarni 13
• Current Stage: 98 - Abandoned project (Adopted Project)
• Start Date: 10-Oct-2019
• Due Date: 15-Oct-2019
• Completion Date: 10-Oct-2019
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Directive: 94/9/EC - Directive 94/9/EC of the European Parliament and the Council of 23 March 1994 on the approximation of the laws of the Member States concerning equipment and protective systems intended for use in potentially explosive atmospheres
• Directive: 98/37/EC - Machinery
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Mandate: M/BC/CEN/92/46 - Standardization mandate assigned to CEN/CENELEC concerning equipment and protective systems intended for use in potentially explosive atmospheres
• Ref Project: EN 1010-2:2006/FprA1 - Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machinery

Relations

• Consolidated By: SIST EN 1010-2:2006+A1:2010 - Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machinery
• Effective Date: 22-May-2010
• Amends: SIST EN 1010-2:2006 - Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machinery
• Effective Date: 01-Feb-2010

Overview

EN 1010-2:2006/FprA1 is a CEN draft amendment to the European standard covering the safety requirements for design and construction of printing and varnishing machines, including pre-press machinery. It updates EN 1010-2:2006 with new normative references, clarified safety measures and controls, and an added informative Annex A on measured emission levels from sheet-fed presses. The amendment aligns machine safety with modern functional safety and risk assessment standards.

Key topics and technical requirements

• Scope: Safety for printing, varnishing and pre-press equipment (design, construction, control systems and emissions).
• Updated normative references: adoption of EN ISO 13849-1:2008 (PL categories), EN 62061 (SIL), EN ISO 14121-1 (risk assessment) and revised versions of electrical/laser/IT standards (e.g., EN 60204-1:2006, EN 60825-1:2007).
• Functional safety of controls: explicit acceptance of PL or SIL design approaches:
  • Control systems may be designed to PL c / SIL 1 as a deviation for pre-press controls; PL d / SIL 2 for interlocks guarding laser class 3B/4.
  • Trip devices and interlock control logic are required to meet PL d / SIL 2 (higher requirements for some trip devices state PL e / SIL 3 where indicated).
• Mechanical safeguarding and stopping:
  • Requirements for trip devices at inrunning nips, including stopping path compliance and designs preventing access to cylinder gaps without actuating the trip device.
  • Restrictions on start-under-hold-to-run: e.g., displacement/speed limits (25 mm or 1 m/min; deviation option 75 mm or 5 m/min) and prohibition of starting for continuous runs.
• Presence-sensing and muting:
  • Use of electro-sensitive protective devices (ESPDs) over full machine length; arrangement to prevent reach-around. Time-limited muting for ink replenishment limited to 2 minutes; muting to meet EN 61496 requirements.
• Hazardous substances and emissions:
  • New Clause 5.3.23 requires machine design to avoid risks from inhalation or contact using closed processes or exhaust systems for ink/varnish mist, powder and ozone.
  • Annex A (informative) provides measurement conditions and typical emission values; measurement location specified at 1 m distance and 1.65 m height from delivery face.

Practical applications and users

• Who uses it:
  • Machine designers and manufacturers of printing, varnishing and pre-press equipment
  • Safety engineers, compliance officers and CE-marking teams
  • Factory managers, procurement specialists and printing-plant operators seeking compliant equipment
  • Testing laboratories and notified bodies assessing machine conformity
• Practical benefits:
  • Ensures safer machine design and validated control-system architectures (PL/SIL)
  • Reduces worker exposure to hazardous emissions through specified control/measurement guidance
  • Eases regulatory compliance by aligning with up-to-date European functional-safety and risk-assessment standards

Related standards

• EN 1010-1:2004+A1 (general principles for machine safety)
• EN ISO 13849-1:2008 (safety-related parts of control systems - PL)
• EN 62061:2005 (functional safety - SIL)
• EN ISO 14121-1:2007 (risk assessment)
• EN 60204-1:2006, EN 60825-1:2007, EN 61496 (presence-sensing devices)

Keywords: EN 1010-2, safety of machinery, printing machine safety, pre-press machinery, PL d, SIL 2, emission levels, ESPD, machine risk assessment.

Standards Content (Sample)

SLOVENSKI STANDARD
01-februar-2010
9DUQRVWVWURMHY9DUQRVWQH]DKWHYH]DQDþUWRYDQMHLQNRQVWUXNFLMRWLVNDUVNLK
VWURMHYLQVWURMHY]DREGHODYRSDSLUMDGHO7LVNDUVNLLQODNLUQLVWURMLYNOMXþQRV
VWURML]DSUHGWLVNDQMH
Safety of machinery - Safety requirements for the design and construction of printing and
paper converting machines - Part 2: Printing and varnishing machines including pre-
press machinery
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von
Druck- und Papierverarbeitungsmaschinen - Teil 2: Druck- und Lackiermaschinen
einschließlich Maschinen der Druckvorstufe
Sécurité des machines - Prescriptions de sécurité pour la conception et la construction
de machines d'impression et de transformation du papier - Partie 2: Machines
d'impression et de vernissage y compris les équipements de pré-press
Ta slovenski standard je istoveten z: EN 1010-2:2006/FprA1
ICS:
37.100.10 Reprodukcijska oprema Reproduction equipment
85.100 Oprema za papirno industrijo Equipment for the paper
industry
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
FINAL DRAFT
EN 1010-2:2006
NORME EUROPÉENNE
EUROPÄISCHE NORM
prA1
December 2009
ICS 37.100.10; 85.100
English Version
Safety of machinery - Safety requirements for the design and
construction of printing and paper converting machines - Part 2:
Printing and varnishing machines including pre-press machinery
Sécurité des machines - Prescriptions de sécurité pour la Sicherheit von Maschinen - Sicherheitsanforderungen an
conception et la construction de machines d'impression et Konstruktion und Bau von Druck- und
de transformation du papier - Partie 2: Machines Papierverarbeitungsmaschinen - Teil 2: Druck- und
d'impression et de vernissage y compris les équipements Lackiermaschinen einschließlich Maschinen der
de pré-press Druckvorstufe
This draft amendment is submitted to CEN members for unique acceptance procedure. It has been drawn up by the Technical Committee
CEN/TC 198.
This draft amendment A1, if approved, will modify the European Standard EN 1010-2:2006. If this draft becomes an amendment, CEN
members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of this amendment
into the relevant national standard without any alteration.

This draft amendment was established by CEN in three official versions (English, French, German). A version in any other language made
by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same
status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2009 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1010-2:2006/FprA1:2009: E
worldwide for CEN national Members.

Contents Page
Foreword .3
1 Modification to the Contents .4
2 Modification to Clause 2, Normative references .4
3 Modification to Clause 4, List of significant hazards .4
4 Modification to Clause 5, Safety requirements and/or measures .5
5 Modification to Clause 6, Verification of safety requirements and/or measures .9
6 Addition of a new Annex A . 10
Annex A (informative) Emission levels of sheet-fed presses resulting from tests . 11
A.1 General considerations . 11
A.1.1 Introduction . 11
A.1.2 Ozone . 11
A.1.3 Results . 12
A.2 Powder . 12
A.2.1 Situation . 12
A.2.2 Measurement . 12
A.2.3 Results . 12
A.3 Ink mist and varnish mist . 12
A.3.1 Situation . 12
A.3.2 Measurement . 13
A.3.3 Results . 13
A.4 Ammonia . 13
A.4.1 Situation . 13
A.4.2 Measurement . 14
A.4.3 Results . 14
A.5 Volatile organic compounds-isopropyl alcohol (VOC-IPA) and VOC hydrocarbon
compounds (cleaners/solvents) . 14
A.5.1 Situation . 14
A.5.2 Measurement . 15
A.5.3 Results of measurement . 15
7 Modification to Annex ZA, Relationship between this European Standard and the
Essential Requirements of EU Directive 98/37/EC . 16
8 Modification to Annex ZB, Relationship between this European Standard and the
Essential Requirements of EU Directive 94/9/EC . 17
9 Addition of a new Annex ZC, Relationship between this European Standard and the
Essential Requirements of EU Directive 2006/42/EC . 19
10 Modification to the Bibliography . 20

Foreword
This document (EN 1010-2:2006/FprA1:2009) has been prepared by Technical Committee CEN/TC 198
“Printing and paper machinery - Safety”, the secretariat of which is held by DIN.
This document is currently submitted to the Unique Acceptance Procedure.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annexes ZA, ZB and ZC, which are integral parts of this
document.
1 Modification to the Contents
Add the following:
"Annex A – Emission levels of sheet-fed presses resulting from tests"

2 Modification to Clause 2, Normative references
Delete "EN 954-1:1996, Safety of machinery — Safety related parts of control systems — Part 1: General
principles for design" and add "EN ISO 13849-1:2008, Safety of machinery — Safety related parts of control
systems — General principles for design (ISO 13849-1:2006)".
Add "EN 1088, Safety of machinery — Interlocking devices associated with guards — Principles for design
and selection".
Replace "EN 1010-1:2004" with "EN 1010-1:2004+A1". In the text, replace everywhere "EN 1010-1:2004" with
"EN 1010-1:2004+A1".
Delete "EN 1050:1996, Safety of machinery — Principles for risk assessment" and add "EN ISO 14121-
1:2007, Safety of machinery — Risk assessment — Part 1: Principles (ISO 14121-1:2007)".
Replace "EN 1127-1:1997 with "EN 1127-1:2007".
Replace "EN 60204-1:1997, Safety of machinery — Electrical equipment of machines — Part 1: General
requirements (IEC 60204-1:1997)" with "EN 60204-1:2006, Safety of machinery — Electrical equipment of
machines — Part 1: General requirements (IEC 60204-1:2005, modified)". In the text, replace everywhere
"EN 60204-1:1997" with "EN 60204-1:2006".
Replace "EN 60825-1:1994, Safety of laser products — Part 1: Equipment classification, requirements and
user's guide (IEC 60825-1:1993)" with "EN 60825-1:2007, Safety of laser products — Part 1: Equipment
classification and requirements (IEC 60825-1:2007)".
Replace "EN 60950-1:2001, Information technology equipment — Safety — Part 1: General requirements
(IEC 60950-1:2001, modified)" with "EN 60950-1:2006, Information technology equipment — Safety — Part 1:
General requirements (IEC 60950-1:2005, modified)".
Add "EN 62061:2005, Safety of machinery — Functional safety of safety-related electrical, electronic and
programmable electronic control systems (IEC 62061:2005)".
Add "EN ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by
upper and lower limbs (ISO 13857:2008)".

3 Modification to Clause 4, List of significant hazards
Replace the existing test in 4.2 with the following:
4.2 "It is of great importance that the manufacturer, takes into account the following principal aspects in
accordance with EN ISO 14121-1:2007:"
In Table 1, last column, in the heading, replace "EN 1050:1996 Annex A" with "EN ISO 14121-1:2007 Table
A.1".
In Table 1, in the row regarding "Slipping, tripping, falling", replace in the last column "19" with "1".
In Table 1, in the row regarding "Ejection of parts", replace in the last column "1.1.4" with "1".
In Table 1, in the row regarding "Hazards from substances and material used for processing, machine
operation or which are emitted during the process/Hazards resulting from contact with or inhalation of harmful
fluids, gases, fumes, dusts", replace in the last column "7.1" with "7".

In Table 1, in the row regarding "Hazards from ignition and explosion", replace in the last column "7.2" with
"7.3".
4 Modification to Clause 5, Safety requirements and/or measures
Replace the existing text in 5.2.2 with the following:
5.2.2 "Parts of the electric/electronic control system of pre-press machinery shall comply with 5.2.6.3 of EN
1010-1:2004+A1.
Parts of the electric/electronic control system of machines and equipment for the preparation of printing forms
may be designed in accordance with PL c of EN ISO 13849-1:2008 or SIL 1 of EN 62061:2005 as a deviation
r
from 5.2.6.3 of EN 1010-1:2004+A1. The control systems of interlocking devices for safety devices that
prevent access to laser radiation class 3B or 4, classified according to EN 60825-1:2007, shall be designed to
comply with PL d of EN ISO 13849-1:2008 or SIL 2 of EN 62061:2005."
r
5.2.11
Last indent, replace "5.8.4" with "5.2.8.4".
Replace the sentence after the last indent with
"The control system of the machine shall comply with 5.2.6.3 of EN 1010-1:2004+A1."

5.3.2
Replace the first paragraph with the following:
"Where inrunning nips on cylinders in the vicinity of points on the machine that are directly accessible after the
interlocking guards have been opened and where frequent interventions need to be carried out which cannot
be done with the machine at standstill (such as cleaning and setting-up or changing of printing plates), trip
devices in accordance with 5.2.10.1 of EN 1010-1:2004+A1 shall be used. For such trip devices, the
requirements of PL d of EN ISO 13849-1:2008 or SIL 2 of EN 62061:2005 shall be satisfied and the
r
interlocking system shall be designed such that the requirements for stopping paths specified in 5.2.10.2 of
EN 1010-1:2004+A1 are satisfied. Trip devices shall be designed such that cylinder gaps cannot be accessed
without operating the trip device to stop cylinder movement before the inrunning nip is reached, if necessary
using cylinder covers to control access around the trip device."
Replace the fourth paragraph with the following:
"Where not all danger points are safeguarded by trip devices or guards according to 5.2.1.1 b) of
EN 1010-1:2004+A1, sheet-fed printing presses and varnishing machines shall only be allowed to be started
under hold-to-run control according to 5.2.3.2 a)1) of EN 1010-1:2004+A1 with a limitation of displacement of
25 mm maximum or with a speed limited to 1 m/min maximum. As a deviation, the machines may be started
under hold-to-run control according to 5.2.3.2 a)2) of EN 1010-1:2004+A1 with a limitation of displacement of
75 mm maximum or with a speed limited to 5 m/min maximum if direct access to unprotected inrunning nips
on cylinders or unprotected danger points on the sheet transport system is not possible. Starting for
continuous runs shall not be possible."

5.3.3
Replace the existing text with the following:
"The machine control system shall comply with 5.2.6.3 of EN 1010-1:2004+A1."

5.3.9.1.2
In c), replace the last paragraph with the following:
"With regard to the above-mentioned light beams, requirements for electrical interlocking are fulfilled if the
auxiliary device, or similar device, is interlocked such that the auxiliary device, when being run in, will
automatically actuate the safety switch. The control system of the switch shall comply with PL d of
r
EN ISO13849-1:2008 or SIL 2 of EN 62061:2005."
Replace the NOTE under c) with the following:
"NOTE As auxiliary devices may consist of metal bars or wooden boards which are removed from the machine and may
be used on more than one machine, it is not possible to use encoded safety switches and actuators unique to each
machine or auxiliary device."
In e), replace the text in the last indent with the following:
— "automatic reactivation of the lowermost light beam (Figure 3, item 1) is ensured after the maximum
bypassing period."
5.3.14
th
Replace the 4 indent with the following:
— "hold-to-run control in accordance with 5.2.3.2.a) 2 of EN 1010-1:2004+A1;"

Replace the last sentence with the following:
"For trip devices, the requirements of PL d of EN ISO 13849-1:2008 or SIL 2 of EN 62061:2005 shall be
r
satisfied."
5.3.17
Replace the second paragraph with the following:
"Trip devices shall satisfy the requirements of 5.2.10 of EN 1010-1:2004+A1 and PL d of
r
EN ISO 13849-1:2008 or SIL 2 of EN 62061:2005."

5.3.23
Add the following sub-clause:"
5.3.23  The machine shall be designed in such a way that risks from hazardous materials and
substances, for example by inhalation or skin or eye contact, will be avoided. This shall be achieved by closed
technical processes or exhaust systems for ink mist, varnish mist in the area of the printing and coating units
and for ozone in the area of the drying systems. The measuring location shall be at a distance of 1 m and at a
height of 1,65 m from the face of the delivery. Typical emission values for hazardous materials and
substances and the measurement conditions are given in Annex A."

5.4.7
Replace the existing text with the following:
"The control system of the machine shall comply with 5.2.6.3 of EN 1010-1:2004+A1."

5.4.14
Replace the last paragraph with the following:
"Signal processing of the button, the reduced printing speed and the time limitation shall comply with 5.2.6.3.1
of EN 1010-1:2004+A1."
5.5.1
nd rd
Replace the 2 and 3 paragraphs with the following:
"The use of screen printing inks with a flash point below 40°C, shall be in accordance with 5.2.4 of
EN 1010-1:2004+A1."
5.5.8
nd
Replace the 2 paragraph with the following:
"ESPDs shall be provided over the entire machine length (without feeding and delivery) on the drive as well as
on the operating side. The ESPD light beams shall be arranged such that reaching through, over and around
is prevented. EN ISO 13857:2008 shall be complied with. For ink replenishment during production runs, time-
limited muting of the ESPD shall not exceed 2 min. The requirements for muting given in EN 61496-1 shall be
satisfied."
5.5.10
st
Replace the 1 sentence with the following:
"The safety-related parts of the control system shall comply with at least 5.2.6.3 of EN 1010-1:2004+A1."

5.5.11
st nd
Replace the 1 and 2 indent with the following:
 "The safety-related parts of the control system shall comply with at least 5.2.6.4 of EN 1010-1:2004+A1;
 trip devices shall satisfy PL e of EN ISO 13849-1:2008 or SIL 3 of EN 62061:2005 in addition to the
r
requirements in 5.5.8;"
5.6.1
st
Replace the 1 sentence of the last paragraph with the following:
"The safety-related parts of the control system shall comply with at least 5.2.6.3 of EN 1010-1:2004+A1."

5.6.3.1
Replace the last indent with the following:
 "by providing, in accordance with 6.2.3.3 of EN 1127-1:2007, an exhaust in compliance with 5.2.4.5,
5.2.4.8, 5.2.4.11 and 5.2.6.3.1.1 of EN 1010-1:2004+A1, which dilutes the vapour/air mixture below 50 %
LEL, thus reducing the risk of explosion."

5.6.3.2
In the first indent, replace "EN 1127-1:1997" with "EN 1127-1:2007".

5.6.3.8
nd
Replace the 2 paragraph with the following:
"The function of the exhaust system shall be monitored, i. e. failures in the exhaust system shall cause
automatic stopping of the substrate feeding system (for example, feeders on sheet-fed printing presses) or
printing shall be stopped (for example, on web-fed rotary printing presses). It shall be ensured that the drying
device stops automatically after the drying of the substrate (for example, the last sheet) is finished. The control
system for monitoring the function of the exhaust system shall satisfy at least PL c of EN ISO 13849-1:2008
r
or SIL 1 of EN 62061:2005."
5.6.5.1
Replace the last but one sentence with the following:
"Any electric/electronic systems to control the maximum alcohol concentration in the damping water shall
satisfy the requirements of 5.2.6.3 of EN 1010-1:2004+A1."

5.6.7.3
Replace the existing text with the following:
"Where solvents with a flash point below 55 °C are used on external washing equipment for printing forms,
rollers and doctor blades, hazards from unintended escape of solvents, for example leakage or during
pumping, shall be prevented in accordance with 6.2.3.2 of EN 1127-1:2007. Penetration into non-explosion-
proof areas shall be prevented e.g. by using catch tanks of adequate size."

Delete the following sub-clause:"
5.6.8.3 Lifting devices are allowed to open only with the pile in vertical or horizontal position."

5 Modification to Clause 6, Verification of safety requirements and/or measures
In Table 4, replace the following rows:

a b c d
Clause Safety requirements an
...