Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 27: Roll handling systems

This European Standard applies to roll handling systems for use in paper finishing and applies together with EN 1034-1:2000+A1:2010. It deals with all significant hazards, hazardous situations and hazardous events relevant to roll handling systems, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard does not apply to: - machine reel handling systems; - stacker trucks, industrial trucks and driverless industrial trucks; - separate storage systems with cranes and high bay storage systems; - portable devices for moving rolls. This European Standard is not applicable to roll handling systems which are manufactured before the date of publication of this document by CEN.

Sicherheit von Maschinen - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrüstung - Teil 27: Rollentransportsysteme

Diese Europäische Norm gilt für Rollentransportsysteme, die in der Papierausrüstung verwendet werden, und ist in Verbindung mit EN 1034-1:2000+A1:2010 anzuwenden. Sie behandelt alle signifikanten Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse für Rollentransportsysteme, die bestimmungsgemäß und unter den vom Hersteller vorzusehenden Bedingungen verwendet werden (siehe Abschnitt 4).
Diese Norm gilt nicht für
-   Tambourtransportsysteme;
-   Stapler, Flurförderzeuge und fahrerlose Flurförderzeuge;
-   separate Lagersysteme mit Krane und Hochregallagersysteme;
-   manuell geführte Geräte zum Bewegen von Rollen.
Diese Norm gilt nicht für Rollentransportsysteme, die vor dem Datum der Veröffentlichung dieser Europäischen Norm hergestellt wurden.

Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines de fabrication et de finition du papier - Partie 27: Installations pour manutention des bobines

La présente Norme européenne concerne les installations de manutention de bobines utilisées dans la finition du papier et s'applique en conjugaison avec l’EN 1034-1:2000+A1:2010. Elle traite de tous les phénomènes dangereux, situations et événements dangereux significatifs en rapport avec les installations de manutention des bobines lorsque celles-ci sont utilisées comme prévu dans les conditions de mauvais usage raisonnablement prévisible par le fabricant (voir Article 4).
Le présent document ne s'applique pas :
-   aux systèmes de manutention des bobines mères de machines,
-   aux chariots empileurs, chariots de manutention et chariots de manutention sans conducteur,
-   aux installations de stockage indépendantes avec engin de manutention et installations de stockage grande hauteur,
-   aux dispositifs portables permettant de déplacer les bobines.
Le présent document ne s’applique pas aux systèmes de manutention des bobines fabriqués avant sa date de publication en tant que norme EN.

Varnost strojev - Varnostne zahteve za načrtovanje in konstrukcijo strojev in opreme za izdelavo papirja - 27. del: Sistemi za ravnanje z zvitki

Ta evropski standard velja za sisteme za ravnanje z zvitki, ki se uporabljajo pri izdelavi papirja, in se uporablja s standardom EN 1034-1:2000+A1:2010. Obravnava vsa večja tveganja, nevarne situacije in nevarne dogodke v zvezi s sistemi za ravnanje z zvitki, kadar se uporabljajo v skladu z njihovim namenom in pod pogoji pričakovane nepravilne uporabe, ki jih je predvidel proizvajalec (gl. točko 4). Ta evropski standard ne velja za: – sisteme za pakiranje kolutov; – vlečne, industrijske tovornjake in za industrijske tovornjake brez voznika; – ločene shranjevalne sisteme z dvigali in visokoregalne shranjevalne sisteme; – prenosne naprave za premikanje zvitkov. Ta evropski standard ne velja za sisteme za ravnanje z zvitki, izdelanimi pred datumom, ko je Evropski odbor za standardizacijo (CEN) objavil ta dokument.

General Information

Status
Published
Publication Date
30-Sep-2012
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
11-Sep-2012
Due Date
16-Nov-2012
Completion Date
01-Oct-2012

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.LSicherheit von Maschinen - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrüstung - Teil 27: RollentransportsystemeSécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines de fabrication et de finition du papier - Partie 27: Installations pour manutention des bobinesSafety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 27: Roll handling systems85.100Oprema za papirno industrijoEquipment for the paper industry21.020Characteristics and design of machines, apparatus, equipment13.110Varnost strojevSafety of machineryICS:Ta slovenski standard je istoveten z:EN 1034-27:2012SIST EN 1034-27:2012en01-november-2012SIST EN 1034-27:2012SLOVENSKI

STANDARD
SIST EN 1034-27:2012
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1034-27
August 2012 ICS 85.100 English Version

Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 27: Roll handling systems

Sécurité de machines - Exigences techniques de sécurité pour la conception et la construction de machines de fabrication et de finition du papier - Partie 27: Installations pour manutention de bobines

Sicherheit von Maschinen - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrüstung - Teil 27: Rollentransportsysteme This European Standard was approved by CEN on 13 July 2012.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,

B-1000 Brussels © 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1034-27:2012: ESIST EN 1034-27:2012

EN 1034-27:2012 (E) 2 Contents Page Foreword ...................................................................................................................................................................... 4Introduction ................................................................................................................................................................. 51Scope .............................................................................................................................................................. 62Normative references .................................................................................................................................... 63Terms and definitions ................................................................................................................................... 84List of significant hazards .......................................................................................................................... 105Safety requirements and/or measures ...................................................................................................... 115.1General .......................................................................................................................................................... 115.2Handling systems with rolling rolls, roll kicker, lowering and lifting cradle, roll stopper ................... 145.3Conveyors .................................................................................................................................................... 155.4Crossing of passage ways and conveyors ............................................................................................... 175.5Conveyors passing through fire resistant doors ..................................................................................... 185.6Transfer carriages, upenders, horizontal transfer devices, vertical transfer devices, handling devices for narrow rolls .............................................................................................................................. 185.7Vertical conveyor ......................................................................................................................................... 195.8Rotating device with carrying rolls ............................................................................................................ 205.9Transfer points for industrial trucks .......................................................................................................... 205.10Interfaces/transfer points to adjacent conveying systems, the delivering machine and the receiving machine........................................................................................................................................ 215.11Emergency stop device ............................................................................................................................... 215.12Devices for make-ready and maintenance ................................................................................................ 215.13Noise ............................................................................................................................................................. 226Verification of compliance with safety requirements and/or measures ................................................ 227Information for use ...................................................................................................................................... 227.1General .......................................................................................................................................................... 227.2Instruction handbook .................................................................................................................................. 237.3Marking ......................................................................................................................................................... 23Annex A (informative)

Figures ................................................................................................................................. 24Annex B (informative)

Application of electro-sensitive protective equipment (ESPE) on roll loading (entry) and unloading (exit) areas of paper finishing machines and roll handling systems ............... 26B.1Muting ........................................................................................................................................................... 26B.2Partial blanking - Automatic selection of active detection fields ........................................................... 28Annex C (informative)

Trilingual index of terms ................................................................................................... 30Annex ZA (informative)

Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC ......................................................................................................................... 31Bibliography .............................................................................................................................................................. 32SIST EN 1034-27:2012

EN 1034-27:2012 (E) 3 Table 1 — List of significant hazards .......................................................................................................................... 10Table 2 — Requirements from EN 1034-1:2000+A1:2010 and related B standards ................................................. 11Table 3 — List of safety functions, Performance Level und Safety Integrity Level .................................................... 13Table 4 —

Verification of compliance with safety requirements and/or measures.................................................... 22Figure A.1 — Example of a reel and roll handling system (picture provided by Metso) ............................................ 24 Figure A.2 — Example of a reel and roll handling system (picture provided by Metso) ............................................ 25

SIST EN 1034-27:2012

EN 1034-27:2012 (E) 4 Foreword This document (EN 1034-27:2012) has been prepared by Technical Committee CEN/TC 198 “Printing and Paper machinery - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2013, and conflicting national standards shall be withdrawn at the latest by February 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. EN 1034, Safety of machinery — Safety requirements for the design and construction of paper making and finishing machines consists of the following parts:  Part 1: Common requirements  Part2: Barking drums  Part 3: Rereelers and winders  Part 4: Pulpers and their loading facilities  Part 5: Sheeters  Part 6: Calender  Part 7: Chests  Part 8: Refining plants  Part 13: Machines for de-wiring bales and units  Part 14: Reel splitter  Part 16: Paper and board making machines  Part 17: Tissue making machines  Part 21: Coating machines  Part 22: Wood grinders  Part 26: Roll packaging machines  Part 27: Roll handling systems (the present document) According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. SIST EN 1034-27:2012

EN 1034-27:2012 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. For machines that have been designed and built according to the provisions of this C standard, the following stipulation applies: where provisions of this type C standard are different from those which are stated in type A or B standards, or from provisions made in EN 1034-1:2000+A1:2010, the provisions of this type C standard take precedence over the provisions of the other standards. SIST EN 1034-27:2012

EN 1034-27:2012 (E) 6

1 Scope This European Standard applies to roll handling systems for use in paper finishing and applies together with

EN 1034-1:2000+A1:2010. It deals with all significant hazards, hazardous situations and hazardous events relevant to roll handling systems, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4).

This European Standard does not apply to:  machine reel handling systems;  stacker trucks, industrial trucks and driverless industrial trucks;  separate storage systems with cranes and high bay storage systems;  portable devices for moving rolls. This European Standard is not applicable to roll handling systems which are manufactured before the date of publication of this document by CEN. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 349:1993+A1:2008, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body EN 614-1:2006+A1:2009, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general principles EN 614-2:2000+A1:2008, Safety of machinery — Ergonomic design principles — Part 2: Interaction between the design of machinery and work tasks EN 619:2002+A1:2010, Continuous handling equipment and systems — Safety and EMC requirements for equipment for mechanical handling of unit loads EN 894-1:1997+A1:2008, Safety of machinery — Ergonomic requirements for the design of displays and control actuators — Part 1: General principles for human interactions with displays and control actuators EN 894-2:1997+A1:2008, Safety of machinery — Ergonomic requirements for the design of displays and control actuators — Part 2: Displays EN 953:1997+A1:2009, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards EN 1034-1:2000+A1:2010, Safety of machinery — Safety requirements for the design and construction of paper making and finishing machines — Part 1: Common requirements EN 1037:1995+A1:2008, Safety of machinery — Prevention of unexpected start-up EN 1088:1995+A2:2008, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection EN 1525:1997, Safety of industrial trucks — Driverless trucks and their systems SIST EN 1034-27:2012

EN 1034-27:2012 (E) 7 EN 1760-1:1997+A1:2009, Safety of machinery — Pressure sensitive protective devices — Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN 1760-2:2001+A1:2009, Safety of machinery — Pressure sensitive protective devices — Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars EN 1760-3:2004+A1:2009, Safety of machinery — Pressure sensitive protective devices — Part 3: General principles for the design and testing of pressure sensitive bumpers, plates, wires and similar devices EN 1837:1999+A1:2009, Safety of machinery — Integral lighting of machines EN 13023:2003+A1:2010, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment — Accuracy grades 2 and 3 EN 13478:2001+A1:2008, Safety of machinery — Fire prevention and protection EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements

(IEC 60204-1:2005, modified) EN 61000-6-2:2005, Electromagnetic compatibility (EMC) — Part 6-2: Generic standards — Immunity for industrial environments (IEC 61000-6-2:2005) EN 61496-1:2004, Safety of machinery — Electrosensitive protective equipment — Part 1: General requirements and tests (IEC 61496-1:2004, mod) EN 62061:2005, Safety of machinery — Functional safety of safety-related electrical, electronic and programmable electronic control systems (IEC 62061:2005) EN ISO 4413:2010, Hydraulic fluid power — General rules and safety requirements for systems and their components (ISO 4413:2010) EN ISO 4414:2010, Pneumatic fluid power — General rules and safety requirements for systems and their components (ISO 4414:2010) EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13732-1:2008, Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces (ISO 13732-1:2006) EN ISO 13849-1:2008, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13849-2:2008, Safety of machinery — Safety-related parts of control systems — Part 2: Validation

(ISO 13849-2:2003) EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006) EN ISO 13855:2010, Safety of machinery — Positioning of safeguards with respect to the approach speeds of parts of the human body (ISO 13855:2010) EN ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) EN ISO 14122-2:2001, Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways (ISO 14122-2:2001) EN ISO 14122-3:2001, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2001) SIST EN 1034-27:2012

EN 1034-27:2012 (E) 8 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 1034-1:2000+A1:2010,

EN ISO 12100:2010 and the following apply:

3.1 roll paper roll, made in the wind up section of a winder, by winding up the paper webs onto cores or onto a winding shaft or by winding up the paper web in the wind up section of a rereeler onto a reel spool 3.2 roll handling system system for handling rolls which consists of one or more devices intended to transport and/or turn and tilt rolls for further processing, and which is controlled by a joint control system Note 1 to entry: Devices can include the following: conveyor, roll kicker, roll stopper, lowering and lifting cradle, transfer carriage, horizontal transfer device, vertical transfer device, vertical conveyor, upender, handling device for narrow rolls, rotating device. Note 2 to entry: The transporting might involve for example rolls being taken from winders to sheeters, roll packaging machines, intermediate storage or dispatching. 3.2.1 conveyor equipment provided with movable carrying elements for transporting the rolls on the carrying elements such as slat, belt, carousel cart or roller conveyors 3.2.2 carrying element movable parts of the conveyor carrying the roll 3.2.3 roll kicker device for pushing the rolls to make them roll 3.2.4 roll stopper device for stopping rolling rolls 3.2.5 lowering and lifting cradle device for rolling-in the roll, stopping it and subsequently releasing it for further rolling

Note 1 to entry: The lowering and lifting cradle can be integrated as part of a plane surface or an inclined surface. 3.2.6 rolling roll roll rolling on a plane, kicked off by a roll kicker or moved by gravity 3.2.7 rolling distance distance a paper roll is rolling freely from a sending device (e.g. roll kicker) to a receiving device (e.g. a roll stopper) 3.2.8 area of rolling area where rolls roll, either by being pushed or by gravity

Note 1 to entry: The area of rolling rolls can comprise one or more rolling distances. SIST EN 1034-27:2012

EN 1034-27:2012 (E) 9 3.2.9 transfer carriage device with integrated conveying element(s) for transferring rolls from one intersection point to another 3.2.10 horizontal transfer device device with integrated conveying element for transferring rolls horizontally from one conveyor to another changing the conveying direction EXAMPLE Turntable or turning conveyor. 3.2.11 vertical transfer device lifting table with integrated conveying element(s) for transferring rolls onto a different conveying level with a maximum lifting height of 1,50 m

EXAMPLE Scissor lifting table. 3.2.12 vertical conveyor device with integrated conveying elements and a lifting/lowering device for transferring rolls onto a different conveying level 3.2.13 upender device with integrated conveying element(s) and upending device for tipping rolls up to 90° changing the conveying level not more than 1,50 m 3.2.14 downender device with integrated conveying element(s) and downending device for tipping rolls up to 90° changing the conveying level more than 1,50 m 3.2.15 rotating device device with two carrying rolls for rotating paper rolls around their own axis into predetermined positions Note 1 to entry: For example, a rotating device might be used for reading labels or attaching the paper web. 3.2.16 handling device for narrow rolls device handling short rolls 3.3 delivering machine machine which delivers rolls to the roll handling system

EXAMPLE Winders, coating machines, storage systems. 3.4 receiving machine the machine which receives the rolls

EXAMPLE Sheeters, roll packaging machines, palletizers, labelling robots, strapping machines, automatic cranes. 3.5 transfer point

area in or at a roll handling system where rolls are
 transferred from a delivering machine to a conveying system,
 transferred from a conveying system to a receiving machine,
SIST EN 1034-27:2012

EN 1034-27:2012 (E) 10  transferred from one conveying unit to another conveying unit,  introduced into the system by means of an industrial truck or a lifting device,  taken over from the system by means of an industrial truck or a lifting device,  are kicked out of the system or roll out,  rolled into the system manually or by means of portable devices 4 List of significant hazards This clause contains all significant hazards, hazardous situations and hazard events, as far as they are dealt with in this standard, which are identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk.

Table 1 — List of significant hazards No Hazard subclause of this standard EN 1034-1:2000+A1:2010

Origin (source) Potential consequences
Mechanical hazards

1 Inadequate design of workplaces, means of access, walkways, passageways Slipping, tripping, falling off and falling, fractures of arms and legs, injury of head by impact 5.1; 5.3.7; 5.7.1 5.5; 5.5.9 2 Drawing-in points on conveyors, rotating rolls and rollers

Wrapping points on transmissions elements Drawing-in or trapping, crushing, amputation

5.3.1; 5.3.2; 5.8.1; 5.8.2; 5.11 5.1; 5.4; 5.7 3 Linear movements of machinery or machinery parts Crushing, shearing, impact injuries, contusion 5.2.1; 5.2.4; 5.4.2; 5.4.3; 5.6.1; 5.6.2; 5.7.4; 5.11 5.1; 5.3; 5.7 4 Swivelling machinery parts Shearing, crushing injuries 5.2.4; 5.9.1; 5.11 5.1; 5.7 5 Sharp edges of machinery frame Cutting injuries

5.1; 5.11; 5.12 6 Movement of
rolls
Crushing, impact injuries

5.2.2; 5.2.3; 5.2.4; 5.3.3; 5.3.4; 5.3.5; 5.3.6; 5.4.1; 5.4.2; 5.6.1; 5.11 5.1 7 Hydraulic and pneumatic equipment Injuries by ejection of high-pressure fluids

5.24; 5.25 8 Ejection and falling of rolls Crushing, impact of injuries 5.3.8; 5.3.9; 5.3.10; 5.7.2; 5.7.3; 5.9.2; 5.9.3 5.2

Electrical Hazards

9 Electrical equipment Electric shock, death, fire, burning and blinding by electric arc 5.1 5.23 10 Electrical equipment Outside effects on electrical equipment 5.1 5.23 SIST EN 1034-27:2012

EN 1034-27:2012 (E) 11 Table 1
(continued)
Thermal hazards
11 Hot surfaces of machinery parts Burning by contact of persons 5.1 5.17
Noise hazards
12 Hydraulic aggregate

Hearing loss, stress, interference with speech communication and acoustic signals 5.13 5.15

Hazards generated by material and substances

13 Paper, leakage of hydraulic and lubrication oil, material of electrical equipment Fire 5.1 5.19; 5.23

Hazards generated by neglecting ergonomic principles

14 Neglect of ergonomic principles Discomfort, fatigue, stress, overload 5.9.3 5.22 15 Inadequate lighting of the workplace Blinding, falling, stress

5.18

Hazards caused by failure of energy supply, control system and other functional disorders

16 Unexpected start-up Crushing, shearing, impact 5.2.4; 5.3.2; 5.3.4; 5.3.5; 5.3.6; 5.3.8; 5.3.9; 5.4.1; 5.6.1; 5.6.2; 5.7.2; 5.7.4; 5.8.2; 5.9; 5.11.4; 5.12.2 5.6; 5.8 17 Malfunction in the control system Crushing, shearing, impact 5.2.4; 5.3.2; 5.3.4; 5.3.5; 5.3.6; 5.3.8; 5.3.9; 5.4.1; 5.6.1; 5.6.2; 5.7.2; 5.7.4; 5.8.2; 5.9; 5.11.4; 5.12.2 5.14

Combination of hazards

18 Combination of hazards Drawing-in, crushing, shearing, impact 5.10.1; 5.10.2; 5.12 5.7 19 Fire hazards Spread of fire 5.5

5 Safety requirements and/or measures 5.1 General The machine shall comply with the safety requirements and/or protective measures of Clause 5 and

EN 1034-1:2000+A1:2010, Table 2. For guidance in connection with risk reduction, see EN ISO 12100:2010, 6.2 and for safeguarding measures see EN ISO 12100-2:2010, 6.3. In addition, the machine shall be designed in accordance with the principles of EN ISO 12100:2010 for hazards relevant but not significant, which are not dealt with by this document (e.g. sharp edges of the machine frame). Table 2 — Requirements from EN 1034-1:2000+A1:2010 and related B standards Requirements and/or measures from Clause 5 ofEN 1034-1:2000+A1:2010 RelatedB standards Working platforms, means of access, walkways

5.5 EN ISO 14122-2:2001
EN ISO 14122-3:2001
SIST EN 1034-27:2012

EN 1034-27:2012 (E) 12 Table 2 (continued) Requirements for guards and protective structures

5.1 EN 953:1997+A1:2009 EN ISO 13857:2008 EN 1088:1995+A2:2008

EN 61496-1:2004 EN 1760-1:1997+A1:2009 EN 1760-2:2001+A1:2009 EN 1760-3:2004+A1:2009 Energy isolation and dissipation, protection against unexpected start-up 5.8

EN 1037:1995+A1:2008 EN 60204-1:2006 Integrated lighting 5.18 EN 1837:1999+A1:2009 Electrical equipment 5.23 EN 60204-1:2006 EN 61000-6-2:2005 Hydraulic equipment 5.24 EN ISO 4413:2010 Pneumatic equipment 5.24 EN ISO 4414:2010 Power transmission elements 5.2 EN 953:1997+A1:2009 Table 4 of EN ISO 13857:2008 Ergonomic principles 5.22 EN 614-1:2006+A1:2009 EN 614-2:2000+A1:2008 EN 894-1:1997+A1:2008 EN 894-2:1997+A1:2008 Hot surfaces 5.17 EN ISO 13732-1:2008 Control systems 5.14 EN 60204-1:2006 EN ISO 13849-1:2008

EN ISO 13849-2:2008

EN 62061:2005 Emergency stop device 5.7 EN ISO 13850:2008 Fire hazard 5.19 EN 13478:2001+A1:2008

Table 3 lists the requirements for safety related control systems which are specified in this standard. SIST EN 1034-27:2012

EN 1034-27:2012 (E) 13 Table 3 — List of safety functions, Performance Level und Safety Integrity Level

Safety function Clause of this standard Performance Level, minimum

Safety Integrity Level, minimumInterlocking and stop function of safety device for systems with rolling rolls, roll kickers, lowering and lifting cradle and roll stopper 5.2.4 PL b SIL 1 Stop function of safety device for drawing-in points on conveyor 5.3.2 PL b SIL 1 Stop function of safety device for crushing and shearing points between rolls and surrounding parts 5.3.4 PL b SIL 1 Stop function of safety device for crushing and shearing points between rolls and conveyor 5.3.5 PL b SIL 1 Protection against collision of rolls on conveyor 5.3.6 PL b SIL 1 Protection against falling down of rolls at the transfer points of conveyor and transfer carriage, horizontal and vertical transfer and upenders 5.3.8 PL b SIL 1 Stop function of above-floor conveyors, to prevent falling down of the rolls

5.3.9 Pl b SIL 1 Protection against impact of persons by paper rolls 5.4.1 PL b SIL 1 Protection against crushing or shearing points between the rolls or their carrying elements and parts of the passage way 5.4.2 PL c SIL 1 Interlocking and stop function of safety devices for crushing and shearing points for transfer carriages, upenders, horizontal transfer devices, vertical transfer devices, transfer devices for narrow rolls

5.6.1 PL c SIL 1 Interlocking and stop function of safety devices in order to avoid or reduce the risk of collision with transfer carriages 5.6.2 PL b SIL 1 Interlocking against falling down of rolls on vertical conveyors 5.7.2 PL c SIL 2 Stop function of safety devices for crushing and shearing points on vertical conveyors 5.7.4 PL c SIL 2 Stop function of safety devices on drawing-in points on rollers 5.8.2 PL c SIL 1 Protection against automatic start-up of the conveyor at the transfer points for industrial trucks 5.9.1 PL b SIL 1 Emergency stop function 5.11.4 PL c SIL 1 Hold-to-run control devices used for make-ready and maintenance and repair 5.12.2 PL b SIL 1

SIST EN 1034-27:2012

EN 1034-27:2012 (E) 14 5.2 Handling systems with rolling rolls, roll kicker, lowering and lifting cradle, roll stopper 5.2.1 Crushing hazards existing between roll kickers, lowering and lifting cradles and roll stoppers and the floor and machine frame shall be avoided either by

 gaps according to EN 349:1993+A1:2008,

 filling/covering the openings between moveable machinery parts and machine frame or floor,

or they shall be safeguarded in accordance with 5.2.4.

5.2.2 Roll stoppers shall maintain their position in the event of power loss and/or emergency stopping. 5.2.3 On operator-controlled systems where rolls are pushed by roll kickers, roll out of a lowering and lifting cradle or roll under gravity, safeguarding shall be provided by

measures according to 5.2.4, or by 1) locating the actuator for releasing the pushing of the rolls in such a way that the danger zone is well within the operator’s view; and

2) limiting the rolling distance up to the nearest roll stopper to 5 m maximum: and 3) providing perimeter fencing with a height of 1,40 m minimum on the sides of the rolling area extending

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