SIST EN 140100:2008
(Main)Sectional Specification: Fixed low power film resistors
Sectional Specification: Fixed low power film resistors
This sectional specification prescribes the preferred values for characteristics and ratings and also the inspection requirements for fixed film resistors of assessed quality. These resistors generally have wire terminations and are primarily intended to be mounted directly on to printed boards. It selects from the generic specification, EN 60115-1, the appropriate methods of test to be used in detail specifications derived from this specification. Associated with this specification are one or more blank detail specifications each referenced by an EN number. A blank detail specification which has been completed as specified in 1.2 of this specification forms a detail specification. Such detail specifications may be used for the grant of Qualification approval and for the performance of Quality conformance inspection in accordance with an established quality assessment system (e.g. the IECQ-CECC system).
Rahmenspezifikation: Schicht-Festwiderstände niedriger Belastbarkeit
Diese Rahmenspezifikation legt die bevorzugten Werte der Eigenschaften und Bemessungswerte sowie die Kontrollanforderungen für Schichtwiderstände niedriger Belastbarkeit mit bewerteter Qualität fest. Diese Widerstände haben im allgemeinen Drahtanschlüsse und sind in erster Linie für die direkte Montage auf Leiterplatten vorgesehen. Sie wählt aus der Fachgrundspezifikation EN 60115-1 diejenigen Prüfmethoden aus, die in der von dieser Spezifikation abgeleiteten Bauartspezifikation anzuwenden sind. Zu dieser Spezifikation gehören ein oder mehrere Vordrucke für Bauartspezifikationen, auf die jeweils durch die EN-Nummer Bezug genommen werden kann. Ein Vordruck für Bauartspezifikationen, der nach 1.2 dieser Rahmenspezifikation vervollständigt ist, stellt eine Bauartspezifikation dar. Diese Bauartspezifikationen dürfen nach einem festgelegten Qualitätsbewertungssystem (z. B. IECQ-CECC-System) für die Bauart-anerkennung und für die Durchführung der Qualitäts-Konformitätsprüfungen verwendet werden.
Spécification intermédiaire: Résistances couche fixes à faible dissipation
Cette spécification intermédiaire détermine les valeurs préférées des caractéristiques et des caractéristiques assignées, ainsi que les exigences d'inspection pour les résistances fixes à couche sous assurance de la qualité. Ces résistances ont généralement des sorties câblées et sont principalement destinées à être montées directement sur des cartes imprimées. Les méthodes d’essai appropriées à utiliser dans les spécifications particulières dérivées de cette spécification sont sélectionnées dans la spécification générique EN 60115-1. Une ou plusieurs spécifications particulières cadres, chacune référencée par un numéro EN, sont associées à cette spécification. Une spécification particulière cadre établie comme cela est spécifié en 1.2 de cette spécification constitue une spécification particulière. De telles spécifications particulières peuvent être utilisées pour accorder l’homologation et pour effectuer le contrôle de conformité de la qualité conformément à un système d'assurance qualité établi (par exemple, le système IECQ-CECC).
Področna specifikacija: Fiksni plastni (folijski) upori majhnih moči
General Information
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Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sectional Specification: Fixed low power film resistorsRþLSpécification intermédiaire: Résistances couche fixes à faible dissipationRahmenspezifikation: Schicht-Festwiderstände niedriger BelastbarkeitTa slovenski standard je istoveten z:EN 140100:2008SIST EN 140100:2008en,fr,de31.040.10ICS:SIST EN 140100:2002/A1:2002SIST EN 140100:20021DGRPHãþDSLOVENSKI
STANDARDSIST EN 140100:200801-april-2008
EUROPEAN STANDARD EN 140100 NORME EUROPÉENNE
EUROPÄISCHE NORM February 2008
CENELEC European Committee for Electrotechnical Standardization Comité Européen de Normalisation Electrotechnique Europäisches Komitee für Elektrotechnische Normung
Central Secretariat: rue de Stassart 35, B - 1050 Brussels
© 2008 CENELEC -
All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 140100:2008 E
ICS 31.040.10 Supersedes EN 140100:1996 + A1:2001
English version
Sectional Specification:
Fixed low power film resistors
Spécification intermédiaire:
Résistances couche fixes
à faible dissipation
Rahmenspezifikation:
Schicht-Festwiderstände
niedriger Belastbarkeit
This European Standard was approved by CENELEC on 2007-10-01. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.
EN 140100:2008 – 2 – Foreword This European Standard was prepared by the Technical Committee CENELEC TC 40XB, Resistors. The text of the draft was submitted to the Unique Acceptance Procedure and was approved by CENELEC as EN 140100 on 2007-10-01. This European Standard supersedes EN 140100:1996 + A1:2001. Compared to the superseded standard, the following changes have been implemented: – modification of the title; – introduction of a test on the resistance to electrostatic discharge;
– introduction of description and test methods for lead-free soldering;
– introduction of the code letters for temperature coefficient as given in EN 60062; – adoption of the IECQ rules of procedure, QC 001002-3; – editorial revision. The preceding document on the subject covered by this specification has been CECC 40 100:1980. The following dates were fixed: – latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement
(dop)
2008-10-01 – latest date by which the national standards conflicting
with the EN have to be withdrawn
(dow)
2010-10-01 __________
– 3 – EN 140100:2008
Table of contents
1 General.4 1.1 Scope.4 1.2 Information to be specified in the detail specification.4 2 Preferred characteristics, ratings and severities for environmental
and overload tests.5 2.1 Preferred characteristics.5 2.1.1 Style and dimensions.5 2.1.2 Preferred climatic categories.6 2.1.3 Temperature coefficients of resistance.6 2.1.4 Limits of change of resistance.7 2.2 Preferred values of ratings.9 2.2.1 Rated resistance.9 2.2.2 Tolerances on rated resistance.9 2.2.3 Rated dissipation (in the mounted state).9 2.2.4 Limiting element voltage.9 2.2.5 Insulation resistance (insulated styles only).9 2.2.6 Insulation voltage (insulated styles only).9 2.2.7 Combinations of tolerance on rated resistance and temperature coefficient.9 2.3 Preferred test severities.10 2.3.1 Damp heat, steady state.10 2.3.2 Vibration.10 2.3.3 Low air pressure.10 2.3.4 Rapid change of temperature.10 2.3.5 Solderability.10 2.3.6 Resistance to soldering heat.11 2.3.7 Overload.11 2.3.8 Single pulse high voltage overload.12 2.3.9 Periodic electric overload.12 2.3.10 Resistance to electrostatic discharge.12 2.3.11 Flammability.12 2.4 Preparation of specimen.12 2.4.1 Drying.12 2.4.2 Mounting of components on a test rack.12 2.4.3 Mounting of components on test boards.13 3 Quality assessment procedures.14 3.1 General.14 3.1.1 Structurally similar components.14 3.1.2 Formation of inspection lots.14 3.2 Qualification approval on the basis of the fixed sample size procedure.14 3.3 Quality conformance inspection.15 3.4 Technology approval.15 3.5 Assessed process average procedures.15 3.6 Delayed delivery.15 Annex A (normative) Fixed sample size Qualification Approval and Quality Conformance Inspection
test schedule for fixed low power resistors.16 Annex B (informative) Letter symbols and abbreviations.25 Bibliography.27
EN 140100:2008 – 4 – 1 General 1.1 Scope This sectional specification prescribes the preferred values for characteristics and ratings and also the inspection requirements for fixed film resistors of assessed quality. These resistors generally have wire terminations and are primarily intended to be mounted directly on to printed boards. It selects from the generic specification, EN 60115-1, the appropriate methods of test to be used in detail specifications derived from this specification. Associated with this specification are one or more blank detail specifications each referenced by an EN number. A blank detail specification which has been completed as specified in 1.2 of this specification forms a detail specification. Such detail specifications may be used for the grant of Qualification approval and for the performance of Quality conformance inspection in accordance with an established quality assessment system (e.g. the IECQ-CECC system). 1.2 Information to be specified in the detail specification Detail specifications shall be derived from the relevant blank detail specification. Detail specifications shall not specify requirements inferior to those of the generic, sectional or blank detail specification. When more severe requirements are included, they shall be listed in a subclause of the detail specification and indicated in the test schedules, for example by an asterisk. The following information shall be specified in each detail specification and the values quoted shall preferably be selected from those given in the appropriate clause of this document. a) Outline drawing There shall be an illustration of the resistor as an aid to easy recognition and for comparison of the resistor with others. Dimensions and their associated tolerances, which affect interchangeability and mounting, shall be given in the detail specification. b) Style and dimensions See 2.1.1. The dimensions shall be given for the length and diameter of the body, using the provisions of IEC 60294, and for the diameter of the terminations. Where the configuration is other than cylindrical with axial terminations, the detail specification shall specify such dimensional information as will adequately describe the resistor. The free termination length should be given for appropriate tape packing. The mass of the products may be given for information. c) Climatic category See 2.1.2. d) Limits of resistance change after testing See 2.1.4. e) Resistance range See 2.2.1. NOTE 1
When products approved to the detail specification may have different ranges, the following statement should be added: “The range of values available in each style is given in the register of approvals, available e.g. on the website www.iecq.org.“ f) Tolerances on rated resistance See 2.2.2. NOTE 2
When products approved to the detail specification may have different ranges, the following statement should be added: “The range of values available in each style is given in the register of approvals, available e.g. on the website www.iecq.org.“ g) Temperature coefficient of resistance See 2.1.3. For preferred combinations of temperature coefficient and tolerance on rated resistance see 2.2.7.
– 5 – EN 140100:2008
h) Rated dissipation at 70 °C See 2.2.3. The mounting conditions are as described in 2.4.2. or 2.4.3 The detail specification shall state the maximum dissipation at temperatures other than 70 °C, e.g. the derating, either in a diagram or in the form of a statement. The category dissipation shall be zero. All break points shall be verified by tests. i) Limiting element voltage See 2.2.4 and EN 60115-1, 2.2.16. j) Insulation voltage (insulated styles only) See 2.2.6 and EN 60115-1, 2.2.17. k) Insulation resistance (insulated styles only) See 2.2.5. l) Marking The resistor shall be marked with the rated resistance according to EN 60062, Clause 3, and as many of the remaining items listed in EN 60115-1, 2.4.1.
All the required information shall be marked on the package. m) Ordering information The detail specification shall specify that the following information is required as a minimum when ordering resistors:
–
the number of the detail specification and style reference;
–
the rated resistance according to EN 60062;
–
the tolerance on rated resistance according to EN 60062;
–
the temperature coefficient of resistance according to EN 60062. The detail specification may include additional information (which is not normally required to be verified by the inspection procedure), such as circuit diagrams, curves, drawings and notes needed for the clarification of the detail specification. 2 Preferred characteristics, ratings and severities for environmental and overload tests 2.1 Preferred characteristics The values given in detail specifications shall preferably be selected from the following: 2.1.1 Style and dimensions
Figure 1 – Outline and dimensions The preferred styles and dimensions are given in Table 1.
EN 140100:2008 – 6 – Table 1 – Preferred styles for film resistors Style Dimensions Code Size a Length L mm Diameter D mm d b mm l c mm
min. max. min. max.
min. A 0204
3,0
4,0 1,3 1,9 0,4 / 0,5 21 B 0207
5,0
6,5 2,0 2,5 0,6 21 C 0411
7,5 10,7 3,0 4,0 0,6 / 0,7 21 D 0414 10,0 12,0 3,6 4,1 0,8 21 E 0617 13,0 16,5 4,7 6,1 0,8 21 a
For information only. b
Nominal diameter, permissible tolerance according to IEC 60301. c
Minimum length applies to the free lead length in tape packing according to EN 60286-1 only. When protective coating is permitted to extend on the terminations, the permissible excess length shall be given in the detail specification.
2.1.2 Preferred climatic categories The resistors covered by the document are classified into climatic categories according to the general rules given in EN 60068-1, Annex A. The lower and upper category temperature shall be chosen from EN 60068-2-1 and EN 60068-2-2 respectively and should preferrably be selected from the lists below. The duration of the damp heat, steady state test shall be selected from the list below – Lower Category Temperature (LCT): -55 °C; -40 °C and -10 °C, – Upper Category Temperature (UCT): +85 °C; +125 °C; +155 °C; +175 °C and +200 °C, – duration of damp heat, steady state test: 10 days; 21 days; 56 days. The severities for the climatic tests are ruled by the lower and upper category temperatures.
2.1.3 Temperature coefficients of resistance The limits of resistance change due to variation of temperature within the range of defined category temperatures are given in Table 2.
– 7 – EN 140100:2008
Table 2 – Temperature coefficients and permitted change of resistance Temperature coefficient Limit of resistance change ∆R/R % ppm/K Code LCT / Reference temperature°C Reference temperature / UCT °C
a b -55 / 20 -40 / 20 -10 / 2020 / 85 20 / 125 20 / 155 20 / 175 20 / 200 ± 1 000 W A ± 7,5 ± 6,0 ± 3,0 ± 6,5
± 10,5
± 13,5
± 15,5
± 18,0
± 500 V
± 3,75 ± 3,0 ± 1,5 ± 3,25
± 5,25
± 6,75
± 7,75
± 9,0
± 250 U A, V ± 1,875 ± 1,5 ± 0,75 ± 1,625
± 2,625
± 3,375
± 3,875
± 4,5
± 100 S B, K ± 0,750 ± 0,6 ± 0,30 ± 0,650
± 1,050
± 1,350
± 1,550
± 1,8
± 50 R C ± 0,375 ± 0,3 ± 0,15 ± 0,325
± 0,525
± 0,675
± 0,775
± 0,9
± 25 Q D, E ± 0,188 ± 0,15 ± 0,075 ± 0,163
± 0,263
± 0,338
± 0,388
± 0,45
± 15 P E, T ± 0,113 ± 0,09 ± 0,045 ± 0,098
± 0,158
± 0,203
± 0,233
± 0,27
± 10 N
± 0,075 ± 0,060 ± 0,030 ± 0,065
± 0,105
± 0,135
± 0,155
± 0,18
± 5 M
± 0,038 ± 0,030 ± 0,015 ± 0,033
± 0,053
± 0,068
± 0,078
± 0,09
± 2 L
± 0,015 ± 0,012 ± 0,006 ± 0,013
± 0,021
± 0,027
± 0,031
± 0,036
± 1 K
± 0,008 ± 0,006 ± 0,003 ± 0,007
± 0,011
± 0,014
± 0,016
± 0,018 a
Code letters according to EN 60062. b
Historical code letters used in CECC 40 101-xxx detail specifications, for information only.
If measurements are required at additional temperatures, these shall be specified in the detail specification. If asymmetric temperature coefficients are required, the respective limits of resistance change shall be specified in the detail specification, with the code letter for the larger temperature coefficient value applied.
2.1.4 Limits of change of resistance Tables 3a and 3b list preferred limits for resistance change for all tests listed in the heading. To classify the performance of resistors, they will be assigned to stability classes as listed below.
EN 140100:2008 – 8 – Table 3a – Limits for change of resistance at tests Limit of resistance change ∆R EN 60115-1, 4.25.1
Endurance at 70 °C Stability class EN 60115-1, 4.23 Climatic sequence 4.24 Damp heat, steady state 4.25.3
Endurance at
upper category
temperature 1 000 h Extended, 8 000 h EN 60115-1, 4.13 Overload 4.16 Robustness of terminations 4.18 Resistance to soldering heat 4.19 Rapid change of temperature, 5 cycles 4.22 Vibration 10 ± (10 % R + 0,5 Ω) ± (10 % R + 0,5 Ω) ± (20 % R + 0,5 Ω) ± (2 % R + 0,1 Ω) 5 ± (5 % R + 0,1 Ω) ± (5 % R + 0,1 Ω) ± (10 % R + 0,1 Ω) ± (1 % R + 0,05 Ω) 2 ± (2 % R + 0,1 Ω) ± (2 % R + 0,1 Ω) ± (5 % R + 0,1 Ω) ± (0,5 % R + 0,05 Ω) 1 ± (1 % R + 0,05 Ω) ± (1 % R + 0,05 Ω) ± (2 % R + 0,05 Ω) ± (0,25 % R + 0,05 Ω)0,5 ± (0,5 % R + 0,05 Ω) ± (0,5 % R + 0,05 Ω) ± (1 % R + 0,05 Ω) ± (0,1 % R + 0,01 Ω) 0,25 ± (0,25 % R + 0,05 Ω) ± (0,25 % R + 0,05 Ω) ± (0,5 % R + 0,05 Ω) ± (0,05 % R + 0,01 Ω)0,1 ± (0,1 % R + 0,02 Ω)
± (0,1 % R + 0,02 Ω) ± (0,25 % R + 0,02 Ω) ± (0,05 % R + 0,01 Ω)0,05 ± (0,05 % R + 0,01 Ω)
± (0,05 % R + 0,01 Ω) ± (0,1 % R + 0,01 Ω) ± (0,025 % R + 0,01 Ω)
Table 3b - Limits for change of resistance at tests Limit of resistance change ∆R Stability class EN 60115-1, 4.19 Rapid change of temperature, ≥ 100 cycles EN 60115-1, 4.27 Single pulse high voltage overload test EN 60115-1, 4.19 Periodic electric overload EN 60115-1, 4.40 Electrostatic discharge a 10 5 2 ± (1 % R + 0,05 Ω) ± (1 % R + 0,05 Ω) ± (2 % R + 0,05 Ω) ± (1 % R + 0,05 Ω) 1 0,5 ± (0,5 % R + 0,05 Ω) 0,25 0,1 0,05 ± (0,25 % R + 0,05 Ω) ± (0,5 % R + 0,05 Ω) ± (1 % R + 0,05 Ω) ± (0,5 % R + 0,05 Ω) a
Human Body Model (HBM) according to EN 61340-3-1, 3 positive + 3 negative discharges.
– 9 – EN 140100:2008
2.2 Preferred values of ratings The following values are preferred values to be used in the detail specification. 2.2.1 Rated resistance See EN 60115-1, 2.3.2. and 0 Ω (Jumper). 2.2.2 Tolerances on rated resistance The preferred tolerances on rated resistance are: ± 10 %; ± 5 %; ± 2 %; ± 1 %; ± 0,5 %; ± 0,25 %; ± 0,1 %; ± 0,05 %; ± 0,02 % and ± 0,01 %. For for 0 Ω resistors the preferred values for the maximum residual resistance are: 50 mΩ; 20 mΩ and 10 mΩ. 2.2.3 Rated dissipation (in the mounted state) The preferred values of rated dissipation are: 0,063 W; 0,125 W; 0,25 W; 0,5 W; 1 W; 2 W and 3 W.
2.2.4 Limiting element voltage The preferred values of limiting element voltage Umax d.c. or a.c. (r.m.s.) are: 50 V; 100 V; 200 V; 300 V; 500 V; 750 V and 1 000 V.
2.2.5 Insulation resistance (insulated styles only) The insulation resistance shall be not less than 1 GΩ after dry heat tests and not less than 100 MΩ after climatic tests. 2.2.6 Insulation voltage (insulated styles only) Unless otherwise specified in the detail specification the insulation voltage shall never be less than the peak voltage that can be applied continuously to the element; it shall therefore be not less than √2 times the limiting element voltage. The preferred values of insulation voltage Uins d.c. or a.c. (peak) are: 75 V; 150 V; 300 V; 500 V; 750 V; 1 100 V and 1 500 V. 2.2.7 Combinations of tolerance on rated resistance and temperature coefficient The preferred combinations of tolerance on rated resistance and temperature coefficient are: TC 250 / 5 %; TC 100 / 1 %; TC 50 / 1 %; TC 25 / 0,5 %; TC 25 / 0,1 %; TC 15 / 0,1 %. NOTE
TC 250 = ± 250 ppm/K.
EN 140100:2008 – 10 – 2.3 Preferred test severities
The severities given in detail specifications shall preferably be chosen from the following: 2.3.1 Damp heat, steady state According to EN 60068-2-78 with the following details: – temperature (40 ± 2) °C; – relative humidity (93 ± 3) %; – duration see 2.1.2. 2.3.2 Vibration Endurance by sweeping according to EN 60068-2-6, 8.2.1 with the specimen mounted in such a way that they are not exposed to resonances, and with the following details: – frequency range: 10 Hz to 2 000 Hz; – amplitude: 1,5 mm or 200 m/s², whichever is the less severe; – duration: 10 sweep cycles in each axis. 2.3.3 Low air pressure As part of the climatic sequence according to EN 60115-1, 4.23.5 with the following detail: – air pressure 1 kPa (10 mbar). 2.3.4 Rapid change of temperature As part of a sequence of climatic and mechanical tests in Group 5 for Qualification approval and in Group C1 for Quality conformance inspection, Test Na of EN 60068-2-14 shall be applied with the following details: – lower temperature LCT;
– higher temperature UCT;
– number of cycles 5. In addition, as an individual test for Qualification approval and for Quality conformance inspection, Test Na of EN 60068-2-14 shall be applied with the following details: – lower temperature LCT;
– higher temperature UCT;
– number of cycles preferred values are 100; 200; 500 and 1 000. 2.3.5 Solderability The solderable termination surface of the resistors shall be compatible with both, traditional SnPb solder and lead-free solder, unless explicitly stated otherwise in the relevant detail specification. Therefore solderability testing is required for both soldering processes.
– 11 – EN 140100:2008
Solderability testing shall be preceded by an accelerated ageing, preferably according to EN 60068-2-20, Test Ta, Ageing 3a: 4 h at 155 °C dry heat. Solderability with traditional SnPb solder shall be tested according to EN 60068-2-20, Test Ta, solder bath method with the following severity: – solder alloy: Sn60Pb40 or Sn63Pb37; – bath temperature: (235 ± 5) °C; – immersion time: (2 ± 0,2) s. Solderability with leadfree solder shall be tested according to EN 60068-2-20, Test Ta, solder bath method with the following severity: – solder alloy: Sn99,3Cu0,7; – bath temperature
(250 ± 5) °C; – immersion time: (3 ± 0,3) s. or – solder alloy: Sn96,5Ag3,0Cu0,5; – bath temperature
(245 ± 5) °C; – immersion time: (3 ± 0,3) s. 2.3.6 Resistance to soldering heat Resistance to soldering heat for a conventional SnPb soldering process shall be tested according to EN 60068-2-20, Test Tb, solder bath method with the following severity: – solder alloy: any alloy SnPb or SnCu or SnAgCu or SnAg; –
bath temperature: (260 ± 5) °C; – immersion time: (10 ± 1) s. Resistance to soldering heat for a leadfree soldering process shall be tested according to EN 60068-2-20, Test Tb, solder bath method with the following severity: – solder alloy: any alloy SnPb or SnCu or SnAgCu or SnAg; – bath temperature: (270 ± 5) °C; – immersion time: (5 ± 0,5) s or (10 ± 1) s. The test for leadfree soldering with immersion time (10 ± 1) s may also be used to cover the resistance to soldering heat for both types of soldering in one test. 2.3.7 Overload
According to EN 60115-1, 4.13 with the following details: – applied voltage: the detail specification shall state the applied voltage. Preferred values is: RPU⋅⋅=705,2
or
max2UU⋅=, whichever is the less severe;
EN 140100:2008 – 12 – – duration: preferred values are 0,5 s; 1 s; 2 s; 5 s; 10 s and 20 s.
This time shall be fixed in such a way, that the maximum element temperature is 50 °C ± 20 °C above the upper category temperature; – mounting: see 2.4.3. 2.3.8 Single pulse high voltage overload According to EN 60115-1, 4.27 with the following details: – pulse shape: 10/700; – severity: preferred severities are 4; 5; 6; 7 and 8. 2.3.9 Periodic electric overload According to EN 60115-1, 4.37 with the following details: – voltage: RPU⋅⋅=7015 or
max2UU⋅=, whichever is the less severe; –
duration: 0,1 s on; 2,5 s off; 1 000 cycles. 2.3.10 Resistance to electrostatic discharge The ability to withstand electrostatic discharge (ESD) pulses shall be tested with a Human Body Model (HBM) according to EN 61340-3-1.
– pulse count: three pulses of positive and three pulses of negative polarity shall be applied. Change of polarity may be performed by swapping the terminations of the resistor; – applied voltage: preferred values are: 1 000 V; 1 500 V; 2 000 V; 3 000 V; 4 000 V; 6 000 V and 8 000 V. Classification into HBM ESD sensitivity classes shall not be applied. 2.3.11 Flammability The specimen shall be subjected to the needle flame test of EN 60695-11-5 with the following details: – severity: the test flame shall be applied for 0110− s. Evaluation of this test shall be according to EN 60695-11-5, 11. 2.4 Preparation of specimen
2.4.1 Drying Procedure I of EN 60115-1, 4.3 shall be used. 2.4.2 Mounting of components on a test rack The provisions of EN 60115-1, 4.25.1.4 shall be applied.
– 13 – EN 140100:2008
2.4.3 Mounting of components on test boards Where required by the detail specification, specimen shall be mounted as described below. The resistors shall be soldered to a test board with a basic layout as shown in Figure 2. The board material shall be epoxide woven glass, thickness (1,6 ± 0,1) mm, with an untinned 35 µm copper plating. 123nCKP≥40 mmDefined AreaMEG40 mm≥H∅ Figure 2 – Basic layout for a test board (soldering side) The resistors shall be mounted utilizing 90° lead bends dirctly to the mounting hole. The clearance between the resistor body and the teats board surface shall be 1 mm. The lead protrusion shall not exceed 2,5 mm. Table 4 – Test board dimensions Style H mm E mm C mm P mm K mm A 0,8
7,5 2 15 0,3 B 1,0
10 5 20 0,3 C 1,0
15,0 10 30 0,3 D 1,2
17,5 10 30 0,3 E 1,2
20,0 10 45 0,3 M = P. G = 2 mm. Tolerance on dimensions: ± 0,1 mm.
Kelvin (4 point) connections shall be used for tests for stability class 0,1 or below and if the nominal resistance value is below 100 Ω. The test board layout may also run both Kelvin connectors to the same edge of the defined area.
EN 140100:2008 – 14 – For any other case the use of Kelvin connections is optional. A test board layout without Kelvin conncections is permissible for cases where the use of Kelvin connections is not required. No metal area is permitted on the component side and on any inner layer over the defined area, except a single straight 0,3 mm conductor, for every Kelvin connection.
If necessary, the detail specification may provide a different material specification and basic layout. 3 Quality assessment procedures 3.1 General See also EN 60115-1, Clause 3. 3.1.1 Structurally similar components See EN 60115-1, 3.4. Structurally similar components may be used only for evaluation and determination of a failure rate. 3.1.2 Formation of inspection lots Any inspection lot shall consist of resistors of the same style. It should be representative of those extremes of the resistance range produced during the period. Styles having the same nominal dimensions but different temperature coefficient of resistance produced during the period may be aggregated, except for the purposes of subgroups which contain a test for variation of resistance with temperature. The extremes, or any critical values of the ranges of resistance and temperature coefficient of resistance for which Qualification approval has been granted shall be inspected during a period which is approved by the National Supervising Inspectorate (NSI). “Low” values shall be within 0 % and +50 % of the current lowest approved resistance value (or lowest value manufactured within the approval range). “High” values shall be within 0 % and -30 % of the current highest approved resistance value (or highest value produced within the approval range). “Critical” values shall be within 0 % and -20 % of the calculated value. Where a range of resistors is to be qualified, the distribution of resistance values within the sample shall be as follows: – 1/3 with the critical resistance value; – 1/3 with the lowest resistance value; –
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