SIST EN 13715:2006+A1:2011
(Main)Railway applications - Wheelsets and bogies - Wheels - Tread profile
Railway applications - Wheelsets and bogies - Wheels - Tread profile
This European Standard defines the tread profiles of wheels with a diameter greater than or equal to 330 mm used on vehicles running on European standard gauge track to fulfil interoperability requirements. These profiles apply to new wheels, whether free-standing or assembled as wheelsets, as well as to wheels that require reprofiling during maintenance. Any profile that does not conform to this standard shall only be used following agreement between the train operator and the infrastructure manager.
Bahnanwendungen - Radsätze und Drehgestelle - Räder - Radprofile
Die vorliegende Europäische Norm definiert die Laufprofile für Räder mit einem Durchmesser größer oder
gleich 330 mm, die für Ausrüstungen verwendet werden, die auf normalen europäischen Gleisen verkehren,
um die Interoperabilität abzusichern. Diese Profile werden sowohl für neue Räder, als Einzelteile geliefert oder
zu Radsätzen montiert, als auch für zu reprofilierende Räder im Rahmen der Instandhaltung angewendet.
Jedes Profil, das nicht konform zu dieser Norm ist, kann nur nach Vereinbarung zwischen dem Betreiber und
dem Infrastrukturmanager angewandt werden.
Applications ferroviaires - Essieux montés et bogies - Roues - Profil de roulement
La présente Norme Européenne définit les profils de roulement des roues de diamètre supérieur ou égal à 330 mm utilisées pour des matériels circulant sur voie normale européenne et qui permettent d’assurer l’interopérabilité. Ces profils s’appliquent aux roues neuves livrées sous forme de roues seules ou calées sur essieux montés, ainsi qu’aux roues devant subir un reprofilage en cours de maintenance.
Tout profil non conforme à la présente Norme fait l’objet d’un accord entre utilisateur et le gestionnaire d’infrastructure.
Železniške naprave - Kolesne dvojice in podstavni vozički - Kolesa - Profil tekalne površine
Ta evropski standard določa profile tekalnih površin koles s premerom, večjim od ali enakim 300 mm, uporabljenih pri vozilih, ki vozijo po evropskih standardnih tirih, da so izpolnjene zahteve za medobratovanje. Ti profili veljajo za nova kolesa ali samo stoječa ali sestavljena v kolesne dvojice in za kolesa, ki potrebujejo ponovno profiliranje med vzdrževanjem. Vsak prosil, ki ni v skladu s tem standardom, se lahko uporablja samo po dogovoru med operaterjem vlaka in upravljavcem infrastrukture.
General Information
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Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.SRYUãLQHBahnanwendungen - Radsätze und Drehgestelle - Räder - RadprofileApplications ferroviaires - Essieux montés et bogies - Roues - Profil de roulementRailway applications - Wheelsets and bogies - Wheels - Tread profile45.040Materiali in deli za železniško tehnikoMaterials and components for railway engineeringICS:Ta slovenski standard je istoveten z:EN 13715:2006+A1:2010SIST EN 13715:2006+A1:2011en,fr,de01-april-2011SIST EN 13715:2006+A1:2011SLOVENSKI
STANDARD
SIST EN 13715:2006+A1:2011
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13715:2006+A1
October 2010 ICS 45.040 Supersedes EN 13715:2006English Version
Railway applications - Wheelsets and bogies -
Wheels - Tread profile
Applications ferroviaires - Essieux montés et bogies - Roues - Profil de roulement
Bahnanwendungen - Radsätze und Drehgestelle - Räder - Radprofile This European Standard was approved by CEN on 9 January 2006 and includes Amendment 1 approved by CEN on 14 September 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13715:2006+A1:2010: ESIST EN 13715:2006+A1:2011
EN 13715:2006+A1:2010 (E) 2 Contents Page Foreword .3 Introduction .4 1 Scope .5 2 Normative references .5 3 Definition of the tread profile .5 4 Symbols and abbreviations .6 4.1 Definition of the profiles .7 5 Construction method .7 5.1 Definition of the axes .7 5.2 Base profile .7 5.3 Profile construction .7 5.3.1 Profile zone H2 – D1 (flange) .7 5.3.2 Profile connection zone D1 – C1 .8 5.3.3 Profile zone D1 – C1 –D0 for flange thicknesses 28,5 mm ≤ e ≤
32,5 mm .9 5.3.4 Zone D0 – B1 (B1a or B1b) . 10 5.3.5 Reverse slope and chamfer . 11 6 Geometric characteristics . 11 6.1 R20,5 connecting radius . 11 6.2 RE and RI 12 mm connecting radii . 11 6.3 Rfa connecting radius . 12 6.4 R13 connecting radius . 12 6.5 Wheel tread . 12 6.6 Reverse slope – Chamfer . 12 7 Profile designation. 12 8 Reference equipment for verification of the wheel profile . 12 Annex A (normative)
Flange . 13 A.1 Definition of the flange . 13 A.2 Flange geometry . 14 Annex B (normative)
1/40th profile . 15 B.1 Complete reference profile: construction with a 32,5 mm thick flange and 15 % reverse slope . 15 B.2 Profile construction: specific zones . 15 Annex C (normative)
S1002 profile . 17 C.1 Complete reference profile: construction with 32,5 mm thick flange and 6,7 %
reverse slope . 17 C.2 Profile construction: specific zones . 17 Annex D (normative)
EPS profile . 21 D.1 Complete reference profile: construction with 32,5 mm thick flange and 10 % reverse slope . 21 D.2 Profile construction: specific zones . 21 Annex ZA (informative)
!Relationship between this
European
Standard and the Essential Requirements
of EU Directive 2008/57/EC"""" . 24 Bibliography . 28
SIST EN 13715:2006+A1:2011
EN 13715:2006+A1:2010 (E) 3 Foreword This document (EN 13715:2006+A1:2010) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2011, and conflicting national standards shall be withdrawn at the latest by April 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights.
This document comprises amendment 1 adopted by CEN on 2010-09-14. This document supersedes EN 13715:2006. The start and end of the text added or modified by the amendment is indicated in the text by the !" marks. !This document has been prepared under a mandate given to CEN/CENELEC/ETSI by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 2008/57/EC." !For relationship with EU Directive 2008/57/EC, see informative Annex ZA, which is an integral part of this document." According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.
SIST EN 13715:2006+A1:2011
EN 13715:2006+A1:2010 (E) 4 Introduction This standard states requirements that are in accordance with the principles adopted by the International Union of Railways. It: describes the rules, parameters and construction methods of the wheel tread profile; defines the geometry of the flange and reverse slope.
The thicknesses and height of the flange are determined by the railway undertaking or its representative in compliance with the normative documents in force;
defines the co-ordinates and geometry of the following three reference tread profiles of the wheels and their reverse slope: 1/40th (reverse slope 15 %); S1002 (reverse slope 6,7 %, other value used 15 %) in conformity with UIC Leaflet 510-2; EPS (reverse slope 10 %) equivalent to profile P8 of the United Kingdom with a flange 30 mm thick. These three reference profiles are defined in Annexes B, C and D and represent original profiles from the time of their design, the flanges having been harmonized to a 32,5 mm flange thickness. defines the tolerances needed to achieve calibration control. All the dimensions in this standard are given in millimetres. SIST EN 13715:2006+A1:2011
EN 13715:2006+A1:2010 (E) 5
1 Scope This European Standard defines the tread profiles of wheels with a diameter greater than or equal to 330 mm used on vehicles running on European standard gauge track to fulfil interoperability requirements.
These profiles apply to new wheels, whether free-standing or assembled as wheelsets, as well as to wheels that require reprofiling during maintenance. Any profile that does not conform to this standard shall only be used following agreement between the train operator and the infrastructure manager. 2 Normative references None apply to this standard. 3 Definition of the tread profile The tread profile is shown in Figure 1.
Key
The points marked with "*" relate respectively to the following profiles
B 1
S1002 B1a
1/40th B1b
EPS C1
S1002 C1a
1/40th C1b
EPS See Table 1 – Symbols and abbreviations Figure 1 — Wheel tread profile
SIST EN 13715:2006+A1:2011
EN 13715:2006+A1:2010 (E) 6 4 Symbols and abbreviations Table 1 — Symbols and abbreviations Z 1 Internal zone of flange (H2 – S) Z 2 External zone of flange (S – D1) Z 3 Connection zone, flange to wheel tread
[D1 – C1(C1a, C1b)] Z 4 Wheel tread zone [C1 (C1a, C1b) - B1 (B1a, B1b)] Z 5 Zone between the wheel tread
(reverse slope) and
chamfer [B1 (B1a, B1b) – I] A Position of the axis intersecting the tip of the flange relative to the internal face of the wheel D Wheel diameter E Flange thickness De Difference between the reference value for flange thickness
(32,5 mm) and the new value of "e" H Flange height Y Y axis Z Z axis Y Abscissa
according to "Y" axis for the specific point Z Ordinate according to the "Z" axis for the specific point A1 Connection point of the reverse slope with the 5 mm x 5 mm chamfer B1 (B1a, B1b) Connection point of the reverse slope with the wheel tread
C1 C1a, C1b) Starting point of the connection zone between the wheel tread and the flange zone C11a, C11b, C12, D1a, D1b, E1, F1, G1, H1, T1
Unique profile construction points D0 Location of the wheel tread, 70 mm from its internal face. Origin of the co-ordinate axes D1 Starting point of the flange H2 Finishing point of the flange, on the internal face of the wheel I Starting point of the profile on the external face of the wheel L Rim nominal width, 135 mm or 140 mm Rfa External flange radius, a function of the flange height RE 12 mm radius, connection to the external face of the flange RI 12 mm radius, connection to the internal face of the flange Rem Centre of radius RE Rim Centre of radius RI R13 13 mm radius, connection between the internal face of the flange and the wheel tread
Hm Centre of 20,5 mm radius Fm Centre of Rfa radius
Dm
Centre of R 13 radius
Jm Centre of 100 mm radius (EPS) and of 36 mm radius (1/40th) Jm1 Centre of 330 mm radius (EPS) S Connection at the tip of the flange AXB Connection axis at the tip of the flange BDN Flange CR Wheel tread plane FEJ External face of the wheel FIJ Internal face of the wheel SIST EN 13715:2006+A1:2011
EN 13715:2006+A1:2010 (E) 7
4.1 Definition of the profiles The profiles comprise: two zones H2 – S and S – D1, with fixed geometry; a connection zone D1 – C1, unique to each of them, to make a tangential connection at point C1; a zone C1 – B1 (either B1a, or B1b) unique to each of them. The co-ordinates are given in Annexes B, C and D for the three reference profiles including point D0; a zone B1 (either B1a or B1b) – A1 – I, comprising the reverse slope and chamfer, unique to each reference profile. The reverse slope shall be in the range 6,7 % to 15 %. 5 Construction method 5.1 Definition of the axes The Y axis is parallel to the axis of rotation of the wheel with the positive values towards the external face of the wheel.
The Z axis is perpendicular to the latter with the positive values towards the outside of the wheel.
Their origin is at point D0, situated 70 mm from the internal face of the wheel. 5.2 Base profile The base profile is that obtained with a flange 32,5 mm thick and 28 mm high. All the others are developed from this fundamental profile. 5.3 Profile construction 5.3.1 Profile zone H2 – D1 (flange) The reference flange (dimensions, centres and radii) is given in Annex A for a flange thickness of 32,5 mm.
The different flange thicknesses are obtained by translating the zones S-D1, parallel to the Y axis, towards the internal face of the wheel. Annex A gives all the co-ordinates for flange thicknesses between 28,5 mm and 32,5 mm.
After translation, the connection axis (AXB) at the tip of the flange (S) is at a distance, in mm, from the wheel internal face of: ae=−−153252, SIST EN 13715:2006+A1:2011
EN 13715:2006+A1:2010 (E) 8
Figure 2 — Flange 5.3.2 Profile connection zone D1 – C1 The characteristics of these connections specific to each profile are given in Annexes B, C and D.
The definitions of the connection zones are shown in Figures 3, 4 and 5.
Figure 3 — 1/40th connection zone
Figure 4 — S1002 connection zone
SIST EN 13715:2006+A1:2011
EN 13715:2006+A1:2010 (E) 9
Figure 5 — EPS connection zone
5.3.3 Profile zone D1 – C1 –D0 for flange thicknesses 28,5 mm ≤ e ≤
32,5 mm 5.3.3.1 S1002 and 1/40th profiles For flange thicknesses greater than 28,5 mm, but less than 32,5 mm, the profiles are obtained by translating the zones D1-C1 (connection zone) and C1-T1 along the Y axis towards the internal face of the wheel, by an amount equal to the reduction (de) in thickness of the flange. The position of the point T1 is defined relative to the reference point D0 for all flange thicknesses. The connection between points D0 and T1 may be smoothed by a straight line.
Figure 6 — Extension of the wheel tread zone T1 – D0
SIST EN 13715:2006+A1:2011
EN 13715:2006+A1:2010 (E) 10
Figure 7 — Connection T1 – D0 5.3.3.2 EPS profile For the flange thickness values greater than 28,5 mm and less than 32,5 mm, the profile shape is obtained
by changing a curve in zone D1-C1, the co-ordinates of which the are given in Table D.1 which defines the EPS profile in Annex D (the centre of the 330 mm radius remains fixed).
Figure 8 —EPS profile
5.3.4 Zone D0 – B1 (B1a or B1b) The zone D0 – B1 (B1a or B1b), as appropriate to each profile, remains fixed for each type. SIST EN 13715:2006+A1:2011
EN 13715:2006+A1:2010 (E) 11 5.3.5 Reverse slope and chamfer The point B1 of the S1002 profile at the beginning of the reverse slope after the wheel tread is always situated at 102 mm, 158 mm from the internal face of the wheel. The positions of points B1a and B1b of the 1/40th and EPS profiles relative to point B1 are shown below.
Figure 9 — Reverse slope and chamfer The reverse slope profile connects with the wheel tread at point B1 (S1002 profile), B1a (1/40th profile) and B1b (EPS profile). 6 Geometric characteristics 6.1 R20,5 connecting radius
The co-ordinates of the centre Hm of the R20,5 radius are given in Annex A. 6.2 RE and RI 12 mm connecting radii
The co-ordinates of the REm and RIm centres of the RE and RI radii, are defined relative to DO as follows: zREm and zRIm = (flange height – 12 ) mm. SIST EN 13715:2006+A1:2011
EN 13715:2006+A1:2010 (E) 12 These co-ordinates are given in Annex A. 6.3 Rfa connecting radius
The values of the Rfa connecting radius as a function of the flange height are given in Table 2. Table 2 — Rfa connecting radius
Minimum flange height (h)Radius (Rfa)28 20 30 21,5 32 23 6.4 R13 connecting radius
The co-ordinates of the centre Dm of the R13 radius are given in Annex A. 6.5 Wheel tread This is defined in Annexes B, C, and D for each of the profile types. 6.6 Reverse slope – Chamfer The reverse slope shall have a uniform gradient between 6,7 % and 15 % and shall terminate with a
5 mm x 5 mm chamfer. 7 Profile designation The profile is designated as follows: "EN 13715 – profile type/flange height/flange thickness/value of the reverse slope used".
The profile type is the reference profile given in Annex B, C or D. Examples:
EN 13715 – 1/40/h28/e30,5/15% (profile derived from the 1/40th reference profile, conforming to
EN 13715, with
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