Bitumen shingles with mineral and/or synthetic reinforcements - Product specification and test methods

This European Standard applies to bitumen shingles where the watertightness of the system is ensured by overlapping, by different adhesive systems or a combination of these, according to manufacturer's installation instructions, intended to be laid as covering for pitched roofs and/or wall cladding.
This European Standard applies only to bitumen shingles with a mineral reinforcement, synthetic reinforcement or a mixture of the two.
This European Standard does not apply to bitumen shingles having a mass of bitumen less than 1 300 g/m2.

Bitumenschindeln mit mineralhaltiger Einlage und/oder Kunststoffeinlage - Produktspezifikation und Prüfverfahren

Diese Europäische Norm gilt für Bitumenschindeln, die dafür vorgesehen sind, als Eindeckung für geneigte Dächer und/oder als Außenwandverkleidungen eingesetzt zu werden. Die Wasserdichtheit des Systems wird entsprechend den Verlegeanweisungen des Herstellers durch die Überlappung, durch verschiedene Klebesysteme oder durch eine Kombination daraus sichergestellt.
Diese Europäische Norm gilt nur für Bitumenschindeln mit mineralhaltiger Einlage, Kunststoffeinlage oder einer Mischung aus beiden.
Die vorliegende Europäische Norm gilt nicht für Bitumenschindeln, deren Bitumenmasse weniger als 1 300 g/m2 beträgt.

Bardeaux bitumés avec armature minérale et/ou synthétique - Spécifications des produits et méthodes d'essai

La présente Norme européenne s'applique aux bardeaux bitumés dont l'étanchéité de la toiture est assurée par recouvrement, par différents systemes adhésifs ou par une combinaison des deux, selon les instructions d'installation du fabricant, et qui sont destinés a etre posés comme couverture de toitures en pente et/ou bardage.
La présente Norme européenne s'applique uniquement aux bardeaux bitumés avec armature minérale, armature synthétique ou un mélange des deux.
La présente Norme européenne ne s'applique pas aux bardeaux bitumés dont la masse de bitume est inférieure a 1 300 g/m2.

Bitumenske skodle, ojačene z mineralnimi in/ali sintetičnimi materiali – Specifikacije in preskusne metode

General Information

Status
Withdrawn
Publication Date
30-Apr-2006
Withdrawal Date
30-Aug-2011
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
31-Aug-2011
Due Date
23-Sep-2011
Completion Date
31-Aug-2011

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Bitumen shingles with mineral and/or synthetic reinforcements - Product specification and test methodsBardeaux bitumés avec armature minérale et/ou synthétique - Spécifications des produits et méthodes d'essaiBitumenschindeln mit mineralhaltiger Einlage und/oder Kunststoffeinlage - Produktspezifikation und PrüfverfahrenTa slovenski standard je istoveten z:EN 544:2005SIST EN 544:2006en91.100.5091.060.20ICS:SIST EN 544:19981DGRPHãþDSLOVENSKI
STANDARDSIST EN 544:200601-maj-2006







EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 544December 2005ICS 91.100.50Supersedes EN 544:1998
English VersionBitumen shingles with mineral and/or synthetic reinforcements -Product specification and test methodsBardeaux bitumés avec armature minérale et/ousynthétique - Spécifications des produits et méthodesd'essaiBitumenschindeln mit mineralhaltiger Einlage und/oderKunststoffeinlage - Produktspezifikation und PrüfverfahrenThis European Standard was approved by CEN on 14 October 2005.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2005 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 544:2005: E



EN 544:2005 (E) 2 Contents Page Foreword.4 Introduction.5 1 Scope.6 2 Normative references.6 3 Terms and definitions.7 4 Requirements.9 4.1 Materials.9 4.1.1 Mass of bitumen.9 4.1.2 Upperside surfacing.9 4.1.3 Underside surfacing.9 4.2 Geometrical properties.9 4.2.1 Shapes.9 4.3 Mechanical properties.10 4.3.1 Tensile strength.10 4.3.2 Nail shank tear resistance.10 4.4 Durability.10 4.4.1 Water absorption.10 4.4.2 Resistance to UV radiation.10 4.4.3 Resistance to blistering.10 4.4.4 Flow resistance at elevated temperature.10 4.4.5 Adhesion of mineral granules or flakes of slate.10 4.4.6 Resistance to peeling for metal-surfaced shingles.11 4.5 Fire performance.11 4.5.1 Reaction to fire.11 4.5.2 External fire performance.11 5 Sampling.11 5.1 General.11 5.1.1 Cutting of test pieces.11 5.1.2 Marking of test pieces.12 5.2 Mass of bitumen.12 5.3 Geometrical tests.12 5.4 Tensile strength.12 5.5 Nail shank tear resistance.12 5.6 Water absorption.13 5.7 Resistance to UV radiation.14 5.8 Blistering.14 5.9 Flow resistance at elevated temperature.14 5.10 Adhesion of mineral granules and flakes of slate.14 5.11 Peeling for metal foil.14 5.12 Fire performance.14 5.12.1 Reaction to fire.14 5.12.2 External fire performance.14 6 Test methods.14 6.1 Sampling.14 6.2 Mass of bitumen.14 6.2.1 Test conditions.14 6.2.2 Equipment.15 6.2.3 Procedure.15



EN 544:2005 (E) 3 6.2.4 Expression of results.15 6.3 Geometrical properties.15 6.3.1 Equipment.15 6.3.2 Check on widths.15 6.3.3 Check on heights.16 6.4 Mechanical properties.17 6.4.1 Tensile strength.17 6.4.2 Nail shank tear resistance.17 6.4.3 Water absorption.17 6.4.4 Resistance to UV radiation.18 6.4.5 Resistance to blistering.18 6.4.6 Flow resistance at elevated temperature.18 6.4.7 Adhesion of mineral granules and flakes of slate.19 6.4.8 Resistance to peeling metal foil.19 6.5 Fire performance.19 6.5.1 Reaction to fire.19 6.5.2 External fire performance.19 7 Evaluation of conformity.20 7.1 General.20 7.2 Initial type testing.20 7.3 Factory Production Control (FPC).20 7.3.1 General.20 7.3.2 Equipment.20 7.3.3 Raw materials and components.20 7.3.4 Non-conforming products.21 7.3.5 Frequency of testing.21 7.3.6 Test methods.21 8 Designation and marking.21 8.1 Designation.21 8.2 Marking.22 Annex A (normative)
Frequencies of testing for factory production control.23 Annex B (informative)
Example of a product data sheet.24 B.1 General information.24 B.2 Properties.25 Annex ZA (informative)
Clauses of this European Standard addressing the provisions of the EU Construction Products Directive (89/106/EEC).26 ZA.1 Scope and relevant clauses.26 ZA.2 Procedure for the attestation of conformity of bitumen shingles.29 ZA.2.1 Systems of attestation of conformity.29 ZA.2.2 EC Declaration of conformity.31 ZA.3 CE marking.32 Bibliography.34



EN 544:2005 (E) 4 Foreword This European Standard (EN 544:2005) has been prepared by Technical Committee CEN/TC 128 “Roof covering products for discontinuous laying and products for wall cladding”, the secretariat of which is held by IBN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2006, and conflicting national standards shall be withdrawn at the latest by September 2007. This European Standard supersedes EN 544:1998. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this European Standard. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.



EN 544:2005 (E) 5 Introduction This European Standard specifies the properties, performance and methods of test of the finished bitumen shingles prior to them being laid on the roof. It also includes rules for marking, labelling and provides a clause for evaluation of conformity. This standard does not include design requirements, installation techniques and roof system performance. The performance of a roof covering manufactured from these products depends not only on the properties of the product as specified in this standard, but also on the design, application and performance of the roof considered as a whole, in conjunction with the environment and conditions of use.



EN 544:2005 (E) 6 1 Scope This European Standard applies to bitumen shingles where the watertightness of the system is ensured by overlapping, by different adhesive systems or a combination of these, according to manufacturer’s installation instructions, intended to be laid as covering for pitched roofs and/or wall cladding. This European Standard applies only to bitumen shingles with a mineral reinforcement, synthetic reinforcement or a mixture of the two. This European Standard does not apply to bitumen shingles having a mass of bitumen less than 1 300 g/m2. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1110, Flexible sheets for waterproofing – Bitumen sheets for roof waterproofing – Determination of flow resistance at elevated temperature ENV 1187, Test methods for external fire exposure to roofs EN 1297, Flexible sheets for waterproofing - Bitumen, plastic and rubber sheets for roof waterproofing - Method of artificial ageing by long term exposure to the combination of UV radiation, elevated temperature and water EN 12039, Flexible sheets for waterproofing - Bitumen sheets for roof waterproofing - Determination of adhesion of granules EN 12310-1, Flexible sheets for waterproofing - Part 1: Bitumen sheets for waterproofing - Determination of resistance to tearing (nail shank) EN 12311-1, Flexible sheets for waterproofing – Part 1: Bitumen sheets for roof waterproofing – Determination of tensile properties EN 13501-1, Fire classification of construction products and building elements – Part 1: Classification using test data from reaction to fire tests EN 13501-5, Fire classification of construction products and building elements – Part 5: Classification using data from external fire exposure to roof tests



EN 544:2005 (E) 7 3 Terms and definitions For the purposes of this European Standard, the following terms and definitions apply. 3.1 shingle reinforced flat bitumen material, of a global rectangular shape, of width W and height H, having or not bitumen adhesive points or areas. This material has a solid part and several tabs. These tabs may be rectangular and separated by slits of height h1 (see Figure 1)
Key (H) Height (W) Width h1 Height of slits Figure 1 — Different shapes of shingles



EN 544:2005 (E) 8 3.2 tab part of the flat material separated by slits and intended to be visible on the roof 3.3 slit gap separating the tabs 3.4 reinforcement substance incorporated into the bitumen material ensuring its dimensional stability and mechanical resistance 3.5 impregnation saturation of the reinforcement by bitumen 3.6 mass of bitumen bitumen or modified bitumen (in general all material soluble in the test described in 6.2) used for impregnation, coating and adhesive if any 3.7 upperside surfacing factory-applied protection of the face of the material exposed to the weather provided by, for example, mineral granules, flakes of slate or a metal foil 3.8 underside surfacing factory-applied protection of the concealed underside of the material, either continuous or discontinuous, by means of sand, talc, paper, plastic film or any other material 3.9 Adhesive system 3.9.1 adhesive point; strip point, or continuous or discontinuous strip, intended to ensure the adhesion of the tabs after installation on the roof 3.9.2 self adhesive area self-adhesive area intended to ensure adhesion of the tabs to the lower course of shingles to contribute to water tightness 3.10 protection strip plastic film or non-adhesive paper intended to prevent the self-adhesive points or areas from sticking prior to being laid on the roof 3.11 guiding tab or cuts small extension/indentations or cuts at the edge of the shingle to allow for proper alignment during application 3.12 blister elevation of the surface of varied contour and dimensions, with a cavity beneath it



EN 544:2005 (E) 9 3.13 production batch amount of product manufactured to the same specification within a maximum period of 24 h for each production line 3.14 manufacturer's limiting value (MLV) value stated by the manufacturer to be met during testing. The manufacturer’s limiting value can be a minimum or a maximum value according to statements made under product characteristics of this European Standard 4 Requirements 4.1 Materials 4.1.1 Mass of bitumen The minimum mass of bitumen shall be 1300 g/m2, when measured according to 6.2. 4.1.2 Upperside surfacing The upperside surfacing shall be continuous, adhered to the bitumen and shall not reveal any bitumen which might spoil the appearance and durability of the product. This upperside surfacing shall protect the bitumen from UV radiation. 4.1.3 Underside surfacing Underside surfacing shall be such that the shingles may be removed individually from their packaging without being damaged. 4.2 Geometrical properties 4.2.1 Shapes The overall dimensions ignoring any guiding tabs and indents, when measured according to 6.3, shall be as follows:  Width W
: maximum 1200 mm;  Height H
: minimum 250 mm. The limit deviations on dimensions W and H (see Figure 1) declared by the manufacturers, measured in accordance with 6.3.2 and 6.3.3, shall be:  ± 3 mm on width W;  ± 3 mm on height H.



EN 544:2005 (E) 10 4.3 Mechanical properties 4.3.1 Tensile strength Measured under the test conditions described in 6.4.1, the minimum tensile strength shall be as shown in Table 1. Table 1 — Minimum tensile strength In the direction of the shingle width or direction of fabrication 600 N / 50 mm In the direction of the shingle height or perpendicular to the direction of fabrication 400 N / 50 mm
4.3.2 Nail shank tear resistance Measured under the test conditions described in 6.4.2, the minimum value of the tear resistance shall be 100 N. This requirement only applies to materials intended to be nailed. 4.4 Durability 4.4.1 Water absorption Measured under the test conditions described in 6.4.3, the increase in mass shall be less than 2 % for each test piece. 4.4.2 Resistance to UV radiation Measured under the test conditions described in 6.4.4, there shall be no cracking or fissuring. 4.4.3 Resistance to blistering Resistance to blistering test is only relevant for shingles with other reinforcement than type 3, type 4, type 6 or type 7 (see 8.1). Measured under the test conditions described in 6.4.5, there shall not be any blisters on the shingle surface. 4.4.4 Flow resistance at elevated temperature Measured under the test conditions described in 6.4.6, the flow resistance shall be less than or equal to 2 mm for each test piece. 4.4.5 Adhesion of mineral granules or flakes of slate Where the top surface of the shingle is protected with embedded mineral granules, the granule adhesion shall be determined in accordance with 6.4.7. Each value shall be below the manufacturer’s limited value (maximum value) and shall not exceed 2,5 g.



EN 544:2005 (E) 11 4.4.6 Resistance to peeling for metal-surfaced shingles Measured under the test conditions described in 6.4.8, the resistance shall be at least 0,2 N/mm for each test piece. 4.5 Fire performance 4.5.1 Reaction to fire This characteristic shall be declared when subject to regulatory requirements, and may be declared otherwise. When required, the reaction to fire shall be evaluated according to 6.5.1. Reaction to fire shall be declared as either: a) classification after testing in accordance with EN 13501-1, b) Class F where the intended end use is not subject to regulatory requirements. When results from EN 13501-1 are declared, the system for which the results apply shall be described in full. 4.5.2 External fire performance This characteristic shall be declared when subject to regulatory requirements, and may be declared otherwise. When required, the external fire performance shall be evaluated according to 6.5.2. External fire shall be declared as either: a) after testing in accordance with ENV 1187, the classification in accordance with EN 13501-5; b) deemed to satisfy without testing; c) Class FROOF where the intended end use is not subject to regulatory requirements. When results from ENV 1187 are declared, the system for which the results apply shall be described in full as shall the test method (or methods) applied. When declaring deemed to satisfy, the specification of the system for which this applies (i.e. minimum thickness of gravel coverings) shall be stated. 5 Sampling 5.1 General 5.1.1 Cutting of test pieces The test pieces shall be taken from different shingles chosen at random. Test pieces are cut using a cutting tool or hollow punch, as far as possible excluding hand-held scissors, avoiding, for some particular tests, self-adhesive areas with their protective film or paper.



EN 544:2005 (E) 12 5.1.2 Marking of test pieces Every test piece shall have on its underside:  reference identifying the batch from which the test sample was taken;  where appropriate, a reference identifying the direction of cutting, if this is specified in the procedures described below. 5.2 Mass of bitumen For the measurement of the mass of the bitumen, three test pieces of (100 x 100) mm² shall be cut from different shingles. The test pieces shall be cut from the exposed area with adhesive system if any. 5.3 Geometrical tests For the geometrical tests, five different shingles chosen at random shall be taken. 5.4 Tensile strength For the measurement of the tensile strength, cut two series of test pieces from different shingles:  five in the direction of width,  five in the direction of height. These test pieces shall have dimensions 50 mm x minimum 250 mm. 5.5 Nail shank tear resistance For the measurement of nail shank tear resistance, cut five test pieces from different shingles. The nail shank tear resistance shall be determined in accordance with EN 12310-1 parallel to the shingle height. For the measurement of nail shank tear resistance, cut five test pieces from different shingles in direction of height. These test pieces shall have a dimension of 50 mm x minimum 150 mm (50 mm in the direction of width and minimum 150 mm in the direction of height). The nail position in the test specimen shall be at the vertical height corresponding to the intended nailing position in the manufacturer‘s installation instructions (see Figure 2).



EN 544:2005 (E) 13
Key 1 Nailing position according to the instructions given in 5.5 2 Nailing of the sample (H) Height (W) Width h1 Height of slits Figure 2 — Example of cutting the sample for the resistance to tearing (nail shank) test
It is essential to apply the nail in the test to the same vertical position as presented in the installation instructions of the product. 5.6 Water absorption For the measurement of water absorption, cut five test pieces of (100 x 100) mm² from five different shingles, without self-adhesive areas, points or protection strips.



EN 544:2005 (E) 14 5.7 Resistance to UV radiation For testing of resistance to UV radiation, cut one test piece from the shingle, of minimum 200 mm in the direction of width and minimum 50 mm in the direction of height. 5.8 Blistering For the measurement of blistering, cut five test pieces of (125 x 225) mm² from different shingles. 5.9 Flow resistance at elevated temperature For the measurement of flow resistance, cut five test pieces of (100 x 115) mm² from the exposed area of different shingles. 5.10 Adhesion of mineral granules and flakes of slate For the measurement of the granules and flakes of slate adhesion, cut five test pieces more than (285 x 50) mm² from the area of the shingle which is intended to be exposed on the roof, 10 mm away from the side edges, with the 285 mm dimension being in the direction of shingle width. If the dimension of the exposed area is not large enough, the test specimen shall be composed of two parts joined together. 5.11 Peeling for metal foil For the measurement of peeling, cut five test pieces of (100 x 200) mm² from different shingles.
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