Graphic technology - Safety requirements for graphic technology equipment and systems - Part 1: General requirements (ISO/DIS 12643-1:2014)

This standard provides safety specifications for the design and construction of new equipment used in prepress systems, printing press systems, binding and finishing systems and converting systems. It is applicable to equipment used in stand-alone mode, or in combination with other machines, including ancillary equipment, in which all the machine actuators (e.g. drives) of the equipment are controlled by the same control system.

Graphische Technik — Sicherheitsanforderungen an Ausrüstungen und Systeme der graphischen Technik — Teil 1: Gemeinsame Anforderungen (ISO/DIS 12643-1:2014)

Technologie graphique - Exigences de sécurité pour les systèmes et l'équipement de technologie graphique - Partie 1: Exigences générales (ISO/DIS 12643-1:2014)

Grafična tehnologija - Varnostne zahteve za grafično tehnološko opremo in sisteme - 1. del: Splošne zahteve (ISO/DIS 12643-1:2014)

General Information

Status
Not Published
Public Enquiry End Date
29-Sep-2014
Technical Committee
Current Stage
98 - Abandoned project (Adopted Project)
Start Date
29-Jan-2019
Due Date
03-Feb-2019
Completion Date
29-Jan-2019

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SLOVENSKI STANDARD
oSIST prEN ISO 12643-1:2014
01-september-2014
*UDILþQDWHKQRORJLMD9DUQRVWQH]DKWHYH]DJUDILþQRWHKQRORãNRRSUHPRLQ
VLVWHPHGHO6SORãQH]DKWHYH ,62',6
Graphic technology - Safety requirements for graphic technology equipment and systems
- Part 1: General requirements (ISO/DIS 12643-1:2014)
Technologie graphique - Exigences de sécurité pour les systèmes et l'équipement de
technologie graphique - Partie 1: Exigences générales (ISO/DIS 12643-1:2014)
Ta slovenski standard je istoveten z: prEN ISO 12643-1
ICS:
37.100.10 Reprodukcijska oprema Reproduction equipment
oSIST prEN ISO 12643-1:2014 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN ISO 12643-1:2014

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oSIST prEN ISO 12643-1:2014
DRAFT INTERNATIONAL STANDARD
ISO/DIS 12643-1
ISO/TC 130 Secretariat: SAC
Voting begins on: Voting terminates on:
2014-05-22 2014-10-22
Graphic technology — Safety requirements for graphic
technology equipment and systems —
Part 1:
General requirements
Technologie graphique — Exigences de sécurité pour les systèmes et l’équipement de technologie
graphique —
Partie 1: Exigences générales
ICS: 37.100.10
ISO/CEN PARALLEL PROCESSING
This draft has been developed within the International Organization for
Standardization (ISO), and processed under the ISO lead mode of collaboration
as defined in the Vienna Agreement.
This draft is hereby submitted to the ISO member bodies and to the CEN member
bodies for a parallel five month enquiry.
Should this draft be accepted, a final draft, established on the basis of comments
received, will be submitted to a parallel two-month approval vote in ISO and
THIS DOCUMENT IS A DRAFT CIRCULATED
formal vote in CEN.
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
To expedite distribution, this document is circulated as received from the
IN ADDITION TO THEIR EVALUATION AS
committee secretariat. ISO Central Secretariat work of editing and text
BEING ACCEPTABLE FOR INDUSTRIAL,
composition will be undertaken at publication stage.
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 12643-1:2014(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
©
PROVIDE SUPPORTING DOCUMENTATION. ISO 2014

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oSIST prEN ISO 12643-1:2014
ISO/DIS 12643-1:2014(E)

Copyright notice
This ISO document is a Draft International Standard and is copyright-protected by ISO. Except as
permitted under the applicable laws of the user’s country, neither this ISO draft nor any extract
from it may be reproduced, stored in a retrieval system or transmitted in any form or by any means,
electronic, photocopying, recording or otherwise, without prior written permission being secured.
Requests for permission to reproduce should be addressed to either ISO at the address below or ISO’s
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ISO copyright office
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Fax + 41 22 749 09 47
E-mail copyright@iso.org
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Reproduction may be subject to royalty payments or a licensing agreement.
Violators may be prosecuted.
ii © ISO 2014 – All rights reserved

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oSIST prEN ISO 12643-1:2014
ISO/DIS 12643-1
Contents
Foreword . iv
Introduction . v
1  Scope . 1
2  Normative references . 2
3  Terms and definitions . 4
4  Conformity with this part of ISO 12643 . 13
5  Safety requirements and/or protective measures . 13
5.1  General . 13
5.2  Risk assessment . 13
5.3  Guarding of significant hazards . 13
5.4  Requirements for protection against other hazards . 42
5.5  Release from hazardous situation . 55
5.6  Control zones . 55
5.7  Controls . 57
5.8  Control stations . 67
5.9  Remote access . 69
5.10  Control systems . 69
5.11  Ergonomics and labelling of indicators and actuators . 73
6  Unless otherwise specified in this part of ISO 12643, the ergonomic design and labeling
requirements relating to indicators and actuators shall comply with the requirements as
specified in IEC 61310-1, IEC 61310-2 and IEC 61310-3.Verification of safety requirements
and/or protective measures . 73
7  Information for use . 73
7.1  Signals and warning devices . 73
7.2  Safety signs and labels . 77
7.3  Contents of instruction handbook . 78
Annex A (normative) Area-light warning system . 81
Annex B (informative) List of Significant Hazards . 84
Annex C (informative) Risk analysis relating to the pitch angle of access stairs . 86
Annex D (informative) Noise . 88
Annex E (informative) Example layout of instruction handbooks . 90
Annex F (informative) Protection zones against explosion . 92
Bibliography . 96

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oSIST prEN ISO 12643-1:2014
ISO/DIS 12643-1
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 12643-1 was prepared by Technical Committee ISO/TC 130, Graphic technology.
This third edition of ISO 12643-1 cancels and replaces the second edition (ISO 12643-1:2009). Significant
changes incorporated into this third edition include, but are not limited to the following:
 clarification of requirements for "remote control" versus "remote access";
 addition of Clause 6, Verification of safety requirements and/or protective measures;
 addition of Annex B listing significant hazards and hazard zones; and
 reorganization of clauses to align with requirements in ISO Guide 78, Safety of machinery – Rules for
drafting and presentation of safety standards.
It is the intent of ISO/TC 130 that there be a transition period between the second and third editions of
ISO 12643-1. The user of this part of ISO 12643-1 is referred to Clause 4 of this standard for guidance in this
area.
As from 2014-01-01, ISO 12643-1:2011 will cancel and replace ISO 12643-1:2009. Accordingly, as from
2014-01-01, only ISO 12643-1:2011 will be applicable to new equipment manufactured.
ISO 12643 consists of the following parts, under the general title Graphic technology — Safety requirements
for graphic technology equipment and systems:
 Part 1: General requirements
 Part 2: Prepress and press equipment and systems
 Part 3: Binding and finishing equipment and systems
 Part 4: Converting equipment and systems
 Part 5: Stand-alone platen presses
Requirements specific to printing prepress and press equipment and systems, binding and finishing
equipment and systems, converting equipment and systems and stand-alone platen presses that are not
included in this part of ISO 12643, are given in subsequent parts of ISO 12643 that contain additional
requirements specific to that type of equipment.
iv © ISO 2014 – All rights reserved

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oSIST prEN ISO 12643-1:2014
ISO/DIS 12643-1
Introduction
This part of ISO 12643 is a type-C standard as stated in ISO 12100.

The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are covered
are indicated in the Scope of this document.

When requirements of this type-C standard are different from those which are stated in type-A or B standards, the
requirements of this type-C standard take precedence over the requirements of the other standards for machines
that have been designed and built according to the requirements of this type-C standard.

During the development of this part of ISO 12643, existing relevant standards of other countries were taken
into consideration. An effort has been made to take into consideration the requirements of many countries,
recognizing that national standards or laws may dictate national requirements. In cases where it was known
that there is a national requirement that differs from this part of ISO 12643, that has been noted.
This part of ISO 12643 was developed to harmonize the requirements of the following U.S. and European
safety standards:
 ANSI B65-1 Graphic technology – Safety requirements for graphic technology equipment and systems –
Part 1: General requirements
 ANSI B65-2, Graphic technology — Safety requirements for graphic technology equipment and
systems — Part 2: Prepress and press equipment and systems;
 ANSI B65-3, Graphic technology — Safety requirements for graphic technology equipment and systems –
Part 3: Binding and finishing equipment and systems;
 ANSI B65-5, Safety requirements for graphic technology equipment and systems — Part 5: Stand-alone
platen presses
 EN 1010-1, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machines — Part 1: Common requirements;
 EN 1010-2, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machines — Part 2: Printing and varnishing machines including pre-press machinery;
 EN 1010-3, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machines — Part 3: Cutting machines;
 EN 1010-4, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machines — Part 4: Bookbinding, paper converting and finishing machines.
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oSIST prEN ISO 12643-1:2014

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oSIST prEN ISO 12643-1:2014
Error! Reference source not found. ISO/DIS 12643-1

Graphic technology — Safety requirements for graphic
technology equipment and systems — Part 1: General
requirements
1 Scope
This part of ISO 12643 provides safety specifications for the design and construction of new equipment used
in prepress systems, printing press systems, binding and finishing systems, converting systems and
stand-alone platen presses. It is applicable to equipment used in stand-alone mode, or in combination with
other machines, including ancillary equipment, in which all the machine actuators (e.g. drives) of the
equipment are controlled by the same control system.
The requirements given in this part of ISO 12643 are applicable to the equipment covered by all parts of
ISO 12643, unless otherwise noted. This part of ISO 12643 is intended to be used in conjunction with the
applicable part of ISO 12643 that contains additional requirements specific to a particular type of equipment.
This part of ISO 12643 addresses recognized significant hazards specific to equipment and systems in the
following areas:
 mechanical;
 electrical;
 slipping, tripping, falling;
 ergonomics;
 noise;
 UV and laser radiation;
 fire and explosion;
 thermal;
 substances and material used for processing;
 failure, malfunction of control system
 other types of emissions [e.g. ozone, ink mist, volatile organic compounds (VOCs), etc.].
This standard is not applicable to:

 winder-slitters and sheeters in paper finishing (sheeters with unwinders);
 office-type collating machines equipped with friction feeders;
 mail processing machines;
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oSIST prEN ISO 12643-1:2014
ISO/DIS 12643-1
 machines used for filling packages (such as machines for shaping, filling, and closing the package); and
 textile printing presses.
The safety principles established in this part of ISO 12643 can also be applicable to the design of equipment
within areas of technology that are not specified in ISO 12643.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO/FDIS 3691-4, Industrial trucks — Safety requirements and verification — Part 4: Driverless industrial
trucks and their systems
ISO 3864-1, Graphical symbols — Safety colours and safety signs — Part 1: Design principles for safety signs
and safety markings
ISO 3864-2, Graphical symbols — Safety colours and safety signs — Part 2: Design principles for product
safety labels
ISO 3864-3, Graphical symbols — Safety colours and safety signs — Part 3: Design principles for graphical
symbols for use in safety signsISO 7010, Graphical symbols — Safety colours and safety signs — Registered
safety signs
ISO 4413, Hydraulic fluid power — General rules and safety requirements for systems and their components
ISO 4414, Pneumatic fluid power — General rules and safety requirements for systems and their components
ISO 8031, Rubber and plastics hoses and hose assemblies — Determination of electrical resistance and
conductivity
ISO 11553-1, Safety of machinery — Laser processing machines — Part 1: General safety requirements
ISO/TR 11688-1, Acoustics — Recommended practice for the design of low-noise machinery and
equipment — Part 1: Planning
ISO 11689, Acoustics — Procedure for the comparison of noise-emission data for machinery and equipment
ISO 12100, Safety of machinery – General principles for design – Risk assessment and risk reduction
ISO 12643-2, Graphic technology — Safety requirements for graphic technology equipment and systems —
Part 2: Prepress and press equipment and systems
ISO 12643-3, Graphic technology — Safety requirements for graphic technology equipment and systems —
Part 3: Binding and finishing equipment and systems
ISO 12643-4, Graphic technology — Safety requirements for graphic technology equipment and systems —
Part 4: Converting equipment and systems
ISO 12643-5, Graphic technology — Safety requirements for graphic technology equipment and systems —
Part 5: Stand-alone platen presses
ISO 13732-1, Ergonomics of the thermal environment — Methods for the assessment of human responses to
contact with surfaces — Part 1: Hot surfaces
ISO 13849-1, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for
design
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oSIST prEN ISO 12643-1:2014
ISO/DIS 12643-1
ISO 13850, Safety of machinery — Emergency stop — Principles for design
ISO 13851, Safety of machinery — Two-hand control devices — Functional aspects and design principles
ISO 13854, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
ISO 13855, Safety of machinery — Positioning of safeguards with respect to the approach speeds of parts of
the human body
ISO 13856-1, Safety of machinery — Pressure-sensitive protective devices — Part 1: General principles for
design and testing of pressure-sensitive mats and pressure-sensitive floors
ISO 13857, Safety of machinery — Safety distances to prevent hazard zones being reached by upper and
lower limbs
ISO/DIS 14119, Safety of machinery — Interlocking devices associated with guards — Principles for design
and selection
ISO 14120, Safety of machinery — Guards — General requirements for the design and construction of fixed
and movable guards
ISO 14122-1, Safety of machinery — Permanent means of access to machinery — Part 1: Choice of fixed
means of access between two levels
ISO 14122-2, Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms
and walkways
ISO 14122-3, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders
and guard-rails
ISO/TR 15847, Graphic technology — Graphical symbols for printing press systems and finishing systems,
including related auxiliary equipment
IEC 60079-0, Explosive atmospheres — Part 0: Equipment — General requirements
IEC 60079-1, Explosive atmospheres — Part 1: Equipment protection by flameproof enclosures “d”
IEC 60079-2, Explosive atmospheres — Part 2: Equipment protection by pressurized enclosures “p”
IEC 60079-5, Explosive atmospheres — Part 5: Equipment protection by powder filling “q”
IEC 60079-6, Explosive atmospheres — Part 6: Equipment protection by oil immersion “o”
IEC 60079-7, Explosive atmospheres — Part 7: Equipment protection by increased safety “e”
IEC 60079-10-1, Explosive atmospheres — Part 10-1: Classification of areas — Explosive gas atmospheres
IEC 60079-10-2, Explosive atmospheres — Part 10-2: Classification of areas — Combustible dust
atmospheres
IEC 60079-11, Explosive atmospheres — Part 11: Equipment protection by intrinsic safety “i”
IEC 60079-14, Explosive atmospheres — Part 14: Electrical installations design, selection and erection
IEC 60079-18, Explosive atmospheres — Part 18: Equipment protection by encapsulation “m”
IEC/TS 60079-32-1, Explosive atmospheres - Part 32-1: Electrostatic hazards, guidance
IEC 60204-1, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
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oSIST prEN ISO 12643-1:2014
ISO/DIS 12643-1
IEC 60825-1, Safety of laser products — Part 1: Equipment classification and requirements
IEC 60947-2, Low-voltage switchgear and controlgear — Part 2: Circuit-breakers
IEC 60947-3, Low-voltage switchgear and controlgear — Part 3: Switches, disconnectors, switch-
disconnectors and fuse-combination units
IEC 60947-5-1, Low-voltage switchgear and controlgear — Part 5-1: Control circuit devices and switching
elements — Electromechanical control circuit devices
IEC 61010-1, Safety requirements for electrical equipment for measurement, control, and laboratory use —
Part 1: General requirements
IEC 61310-1, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual,
acoustic and tactile signals
IEC 61310-2, Safety of machinery — Indication, marking and actuation — Part 2: Requirements for marking
IEC 61310-3, Safety of machinery — Indication, marking and actuation — Part 3: Requirements for the
location and operation of actuators
IEC 61496-1, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements
and tests
IEC 61496-2, Safety of machinery — Electro-sensitive protective equipment — Part 2: Particular requirements
for equipment using active opto-electronic protective devices (AOPDs)
IEC 62061, Safety of machinery — Functional safety of safety-related electrical, electronic and programmable
electronic control systems
EN 1127-1, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts and
methodology
EN 1760-2, Safety of machinery — Pressure sensitive protective devices — Part 2: General principles for the
design and testing of pressure sensitive edges and pressure sensitive bars
EN 12198-1:2000+A1:2008, Safety of machinery — Assessment and reduction of risks arising from radiation
emitted by machinery — Part 1: General principles
EN 13023, Noise measurement methods for printing, paper converting, paper making machines and auxiliary
equipment — Accuracy grades 2 and 3
EN 14986, Design of fans working in potentially explosive atmospheres
EN/ISO 4871 Acoustics — Declaration and verification of noise emission values of machinery and equipment
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 13849-1, ISO 12100 and the
following apply.
3.1
actuator
part of the actuating system to which an external actuating force is applied
[22]
[IEV 441-15-22]
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oSIST prEN ISO 12643-1:2014
ISO/DIS 12643-1
NOTE 1 to entry The actuator can take the form of a handle, knob, pushbutton, roller, plunger, trip wire, pressure-
sensitive mat, etc.
NOTE 2 to entry There are some actuating means that do not require an external actuating force, but only an action;
e.g. light beams. Such actuating means are not considered to be actuators.
3.2
armed condition
machine status in which machine motion can be automatically initiated
NOTE 1 to entry Zero speed (3.69) is considered to be an armed condition.
3.3
audible alarm
horn, bell or other distinctive audible warning device that sounds to indicate impending machine motion
3.4
authorized person
person identified by management as having special training or designated to act in specified situations
NOTE 1 to entry Examples of “specified situations” include:
 special tasks to be performed;
 the function of the adjustments in the work zone;
 proper operation of adjustments and controls;
 all types of hazards in the area where the task is to be performed;
 the application of equivalent, alternative protection to perform the task;
 improper actions that can cause injury and the consequences of those improper actions.
3.5
auxiliary device
mechanism or machine, either built-in or attached, used for the production process
3.6
barrier guard
guard (3.22) that reduces or prevents physical access to a hazard zone by closing off access to an area
containing one or more hazards
EXAMPLE A perimeter fence or tunnel guard.
3.7
binding and finishing system
combination of machines functioning in an integrated configuration to turn an incomplete printed product into a
finished product by means of one or more processes, such as cutting, folding, binding, stitching, gluing,
wrapping, etc.
3.8
cableless control
means of transmitting commands and signals between various components of the machine control system
without the use of direct cabling/wiring
NOTE 1 to entry Examples include radio, infra-red, etc.
NOTE 2 to entry This is not the same as portable control station (3.48).
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oSIST prEN ISO 12643-1:2014
ISO/DIS 12643-1
3.9
Category 0 stop
uncontrolled stop
stopping by immediate removal of power to the machine actuators (3.30)
[IEC 60204-1:2009, 9.2.2]
3.10
Category 1 stop
controlled stop with power available to the machine actuators (3.30) to achieve the stop and then removal of
power when the stop is achieved
[IEC 60204-1:2009, 9.2.2]
3.11
Category 2 stop
controlled stop with power left available to the machine actuators (3.30)
[IEC 60204-1:2009, 9.2.2]
3.12
continuous run
machine motion at a steady speed initiated by a momentary-contact control
3.13
control station
defined location containing one or more controls
3.14
control zone
control configuration of single or multiple machine motions using the same control devices
NOTE 1 to entry See 5.6.
3.15
drive
mechanism, divided into the following two general categories, which causes a machine or any of its elements
to move:
 drives with no stored energy, which include, but are not limited to, direct-motor drives;
 drives having stored energy, which include, but are not limited to, motor-flywheel-clutch drives and
hydraulic-pneumatic drives
3.16
electrical hazard
source of potential injury or death from electric shock or burn
NOTE 1 to entry Adapted from ISO 12100:2010.
3.17
electro-sensitive protective device
ESPD
apparatus that detects the presence of a person or part of a person or object in a defined area, using any
detection means, including, but not limited to, photoelectric, light screen, ultrasonic, etc.
3.18
emergency stop command
change of signal state, the direct result of actuation of an emergency stop device
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oSIST prEN ISO 12643-1:2014
ISO/DIS 12643-1
3.19
emergency stop device
manually actuated control used to initiate an emergency stop function (3.20)
NOTE 1 to entry Adapted from ISO 13850.
3.20
emergency stop function
initiated by a mechanism actuated by a single human motion and intended to halt machine activity in order to
avoid injury to persons, damage to machinery or damage to work in progress
3.21
emergency stop pushbutton
type of emergency stop device (3.19) comprised of an extended mushroom-head or palm-type actuator,
positive opening contact element(s) and an engagement or latching-in feature
3.22
exposing device
machinery used for creating images by exposing photo-sensitive material such as printing plates or printing
formes
3.23
fixed guard
guard (3.22) that is securely affixed by fasteners that require a tool(s) to remove in order to gain access to an
area with a significant hazard
3.24
guard
physical barrier that restricts access to a significant hazard
3.25
hazard point
location of a hazard on a machine where a person can be injured
3.26
hazard zone
any area within and/or around machinery in which a person is exposed to risk of injury or damage to health
NOTE 1 to entry Adapted from ISO 12100:2010.
3.27
hold-to-run control
control that starts and maintains machine motion only as long as the control is activated
3.28
inch
jog
operation of machinery machine motion requiring
...

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