Safety of woodworking machines - Band sawing machines - Part 2: Log sawing machines

2011-05-09 EMA: WI can be reactivated if draft or resolution for tolerance is received by the end of May.
2011-05-06 EMA: WI deleted following the 3-year timeframe.
2009-09-11 SJ: M/079 and 98/37 removed following request from M. Poidevin.

Sicherheit von Holzbearbeitungdmaschinen - Bandsägemaschinen - Teil 2: Logbandsäge

Dieses Dokument behandelt die im Abschnitt 4 aufgeführten signifikanten Gefährdungen, Gefährdungssituationen
und Gefährdungsereignisse, die auf stationäre und verschiebbare Blockbandsägemaschinen mit
Beschickung sowohl von Hand als auch automatisch und/oder Entnahme — im Folgenden als „Maschinen“
bezeichnet —, die konstruiert sind zum Schneiden von Massivholz, wenn sie bestimmungsgemäß und
entsprechend den durch den Hersteller vorhersehbaren Bedingungen verwendet werden.
Diese Dokument gilt nicht für:
Diese Europäische Norm gilt nicht für:
a) Tischbandsägemaschinen und Trennbandsägemaschinen;
ANMERKUNG 1 Tischbandsägemaschinen und Trennbandsägemaschinen sind in prEN 1807-1:2008 erfasst.
b) spezifische Gefährdungen im Zusammenhang mit automatischer Beschickung und/oder Entnahme;
c) jegliche Gefährdungen im Zusammenhang mit der Kombination einer einzelnen Maschine, die mit irgendeiner
anderen Maschine verwendet wird (als Teil einer Linie — z. B. Beschickung und/oder Entnahme mit
automatischen Systemen);
d) jegliche Gefährdungen im Zusammenhang mit jeglichen anderen Bearbeitungsarten (z. B. Fräsen und
Sägen), die damit verbundenen Maschinen oder Bearbeitungsgruppen z. B. Spanern und Kreissägemaschinen
zuzuordnen sind.
Dieses Dokument gilt nicht für Blockbandsägemaschinen, die vor seiner Veröffentlichung als EN hergestellt
wurden.
ANMERKUNG 2 Maschinen mit Handbeschickung und/oder Handentnahme, die in diesem Dokument erfasst sind, sind
unter A.4 des Anhangs IV der Maschinenrichtlinie genannt.

Sécurité des machines pour le travail du bois - Machines à scier à ruban - Partie 2: Scies à grumes

Varnost lesnoobdelovalnih strojev - Tračne žage - 2. del: Žage za razrez hlodovine

General Information

Status
Not Published
Public Enquiry End Date
30-Jun-2009
Technical Committee
Current Stage
98 - Abandoned project (Adopted Project)
Start Date
29-Aug-2012
Due Date
03-Sep-2012
Completion Date
29-Aug-2012

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SLOVENSKI STANDARD
oSIST prEN 1807-2:2009
01-junij-2009
9DUQRVWOHVQRREGHORYDOQLKVWURMHY7UDþQHåDJHGHOäDJH]DUD]UH]KORGRYLQH
Safety of woodworking machines - Band sawing machines - Part 2: Log sawing
machines
Sicherheit von Holzbearbeitungdmaschinen - Bandsägemaschinen - Teil 2:
Logbandsäge
Sécurité des machines pour le travail du bois - Machines à scier à ruban - Partie 2: Scies
à grumes
Ta slovenski standard je istoveten z: prEN 1807-2
ICS:
25.080.60 Strojne žage Sawing machines
79.120.10 Lesnoobdelovalni stroji Woodworking machines
oSIST prEN 1807-2:2009 en,fr
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN 1807-2:2009

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oSIST prEN 1807-2:2009
EUROPEAN STANDARD
DRAFT
prEN 1807-2
NORME EUROPÉENNE
EUROPÄISCHE NORM
March 2009
ICS 79.120.10 Will supersede EN 1807:1999
English Version
Safery of woodworking machines - Band sawing machines - Part
2: Log sawing machines
Sécurité des machines pour le travail du bois - Machines à Sicherheit von Holzbearbeitungdmaschinen -
scier à ruban - Partie 2: Scies à grumes Bandsägemaschinen - Teil 2: Logbandsäge
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 142.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the
same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2009 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 1807-2:2009: E
worldwide for CEN national Members.

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oSIST prEN 1807-2:2009
prEN 1807-2:2009 (E)
Contents Page
Foreword .4
Introduction .5
1 Scope .5
2 Normative references .6
3 Terms and definitions .8
3.1 General .8
3.2 Definitions .8
3.3 Terminology . 11
4 List of significant hazards . 14
5 Safety requirements and/or measures . 18
5.1 General . 18
5.2 Controls . 18
5.2.1 Safety and reliability of control systems . 18
5.2.2 Position of controls . 20
5.2.3 Starting . 21
5.2.4 Normal stopping . 21
5.2.5 Emergency stop . 22
5.2.6 Tracking mode . 23
5.2.7 Mode selection . 23
5.2.8 Speed changing/monitoring/detection . 24
5.2.9 Control duplication . 25
5.2.10 Failure of the power supply . 25
5.2.11 Failure of the control circuits . 25
5.3 Protection against mechanical hazards . 26
5.3.1 Stability . 26
5.3.2 Risk of break-up during operation . 26
5.3.3 Saw blade holder and saw blade design . 28
5.3.4 Braking . 31
5.3.5 Devices to minimise the possibility or the effect of ejection . 33
5.3.6 Workpiece supports and guides . 33
5.3.7 Prevention of access to moving parts . 33
5.3.8 Dogging . 36
5.4 Protection against non-mechanical hazards . 36
5.4.1 Fire . 36
5.4.2 Noise . 36
5.4.3 Emission of chips and dust . 37
5.4.4 Electricity . 38
5.4.5 Ergonomics and handling . 39
5.4.6 Pneumatics . 39
5.4.7 Hydraulics . 39
5.4.8 Vibration . 40
5.4.9 Electromagnetic compatibility . 40
5.4.10 Laser . 40
5.4.11 Static electricity . 40
5.4.12 Errors of fitting . 40
5.4.13 Supply disconnection (Isolation) . 40
5.4.14 Maintenance . 41
6 Information for use . 41
2

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oSIST prEN 1807-2:2009
prEN 1807-2:2009 (E)
6.1 General . 41
6.2 Marking . 41
6.3 Instruction handbook . 42
Annex A . 46
Test for adjustable guard over cutting area of saw blade . 46
A.1 Horizontal machines . 46
A.2 Vertical machines . 46
Annex B . 47
Operating conditions for noise emission measurement . 47
B.1 Log band saws . 47
B.2 General data sheet . 47
Annex C . 50
Impact test method for guards . 50
C.1 General . 50
C.2 Test method . 50
C.2.1 Preliminary remarks . 50
C.2.2 Testing equipment . 50
C.2.3 Projectile for guards . 50
C.2.4 Sampling. 50
C.2.5 Test procedure . 50
C.3 Results . 51
C.4 Assessment . 51
C.5 Test report . 51
C.6 Test equipment for impact test . 51
Annex D . 53
Use of well tried components . 53
Annex E . 54
Braking tests . 54
E.1 Conditions for all tests . 54
E.2 Tests . 54
E.2.1 Unbraked run-down time . 54
E.2.2 Run-up time . 54
E.2.3 Braked run-down time . 54
Annex F . 56
Use of electronic components . 56
F.1 General . 56
F.2 SRECS . 56
F.2.1 Components, Hardware . 56
F.2.2 Safety related software . 57
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 98/37/EC . 59
Annex ZB (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42 . 62
Bibliography . 66

3

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oSIST prEN 1807-2:2009
prEN 1807-2:2009 (E)
Foreword
This document (prEN 1807-2:2009) has been prepared by Technical Committee CEN/TC 142 “Woodworking
machines - Safety”, the secretariat of which is held by UNI.
This document is currently submitted to the CEN Enquiry.
This document will supersede EN 1807:1999.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of the Machinery Directive.
For relationship with EU Directive, see informative Annexes ZA and ZB, which are integral parts of this
document.
Organisations contributing to the preparation of this European Standard include European Committee of
Woodworking Machinery Manufacturers Association "EUMABOIS".
The European Standards produced by CEN/TC 142 are particular to woodworking machines and complement
the relevant A and B Standards on the subject of general safety (see introduction of EN ISO 12100-1:2003 for
a description of A, B and C standards).
4

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oSIST prEN 1807-2:2009
prEN 1807-2:2009 (E)
Introduction
This document has been prepared to be a harmonized standard to provide one means of conforming to the
essential safety requirements of the Machinery Directive and associated EFTA regulations. This document is
a type "C“ standard as defined in EN ISO 12100-1:2003.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are
indicated in the scope of this document.
When provisions of this type C standard are different from those which are stated in type A or B standards, the
provisions of this type C standard take precedence over the provisions of other standards, for machines that
have been designed and built according to the provisions of this type C standard.
The requirements of this document are directed to manufacturers and their authorized representatives of log
band saws, with and without travelling table, reciprocating carriage, moving head rig or conveyor feed. They
are also useful for designers.
This document also includes provisions and examples of information to be provided by the manufacturer to
the user.
1 Scope
This document deals with the significant hazards, hazardous situations and events as listed in Clause 4 which
are relevant to stationary and displaceable log band sawing machines with either manual or automatic loading
and/or unloading, hereinafter referred to as “machines”, designed to cut solid wood, when they are used as
intended and under the conditions foreseen by the manufacturer.
This document does not apply to:
a) table band saws and band re-saws
NOTE 1 table band saws and band re-saws are covered by prEN 1807-1:2008.
b) specific hazards related to automatic loading and/or unloading.
c) any hazards relating to the combination of a single machine being used with any other machine (as part
of a line – e.g. loading and/or unloading automated systems).
d) any hazards arising from any other machining processes (e.g. milling and sawing) related to associated
machines or cutting groups, e.g. canters and circular saws.
This document is not applicable to log band sawing machines which are manufactured before the date of its
publication as EN.
NOTE 2 - Machines with manual loading and/or unloading covered by this document are listed under A.4 of Annex IV of
the Machinery Directive.
5

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oSIST prEN 1807-2:2009
prEN 1807-2:2009 (E)
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN ISO 13857:2008, Safety of machinery — Safety distances to prevent danger zones being reached by the
upper and lower limbs (ISO 13857:2008)
EN 349:1993, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
EN 614-1:2006, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general
principles
EN 894-1:1997, Safety of machinery — Ergonomics requirements for the design of display and control
actuators — Part 1: General principles for human interactions with displays and control actuators
EN 894-2:1997, Safety of machinery — Ergonomics requirements for the design of display and control
actuators — Part 2: Displays
EN 894-3:2000, Safety of machinery — Ergonomics requirements for the design of display and control
actuators — Part 3: Control actuators
EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and components —
Hydraulics
EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and components —
Pneumatics
EN 1005-1:2001, Safety of machinery — Human physical performance — Part 1: Terms and definitions
EN 1005-2:2003, Safety of machinery — Human physical performance — Part 2: Manual handling of
machines and component parts of machinery
EN 1005-3:2002, Safety of machinery — Human physical performance — Part 3: Recommended force limits
for machinery operation
EN 1005-4:2005, Safety of machinery — Human physical performance — Part 4: Evaluation of working
postures in relation to machinery
EN 1037:1995, Safety of machinery — Prevention of unexpected start-up
EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design
and selection
EN 1760-1:1996, Safety of machinery — Pressure sensitive protective devices
Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors
EN 50178:1997, Electronic equipment for use in power installations
EN 50370-1:2005, Electromagnetic compatibility (EMC) — Product family standard for machine tools — Part
1: Emission
EN 50370-2:2003, Electromagnetic compatibility (EMC) — Product family standard for machine tools — Part
2: Immunity
EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
(IEC 60204-1:2005, modified)
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oSIST prEN 1807-2:2009
prEN 1807-2:2009 (E)
EN 60439-1:1999, Low voltage switchgear and control gear assemblies — Part 1: Type tested and partially
type tested assemblies (IEC 60439-1:1999)
EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989)
EN 60825-1:1994, Safety of laser products — Equipment classification, requirements and user’s guide (IEC
60825-1:1993)
EN 61310-1:1995, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual,
auditory and tactile signals (IEC 61310-1:1995)
EN 61496-1:2004, Safety of machinery — Electro−sensitive protective equipment — Part 1: General
requirements and tests (IEC 61496-1:2004, modified)
CEN/TS 61496-2:2006, Safety of machinery — Electro-sensitive protective equipment
Part 2 : Particular requirements for equipment using active opto-electronic protective devices (IEC 61496-
2:2006)
EN 61508-3:2001, Functional safety of electrical/electronic/programmable electronic safety-related systems —
Part 3: Software requirements (IEC 61508-3:1998 + Corrigendum 1999)
EN 62061:2005, Safety of machinery — Functional safety of safety-related electrical, electronic and
programmable control systems (IEC 62061:2005)
EN ISO 3743-1:1995, Acoustics — Determination of sound power levels of noise sources — Engineering
methods for small, moveable sources in reverberant fields — Part 1: Comparison method for hard walled test
rooms (ISO 3743-1:1994)
EN ISO 3743-2:1996, Acoustics — Determination of sound power levels of noise sources using sound
pressure — Engineering methods for small, moveable sources in reverberant fields — Part 2: Methods for
special reverberation test rooms (ISO 3743-2:1994)
EN ISO 3744:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure
— Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994)
EN ISO 3745:2003, Acoustics — Determination of sound power levels of noise sources using sound pressure
— Precision methods for anechoïc and semi-anechoïc rooms (ISO 3745:2003)
EN ISO 3746:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure
— Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:1995)
EN ISO 4871:1996, Acoustics — Declaration and verification of noise emission values of machinery and
equipment (ISO 4871:1996)
EN ISO 9614-1:1995, Acoustics — Determination of sound power levels of noise sources using sound
intensity — Part 1: Measurement at discrete points (ISO 9614-1:1993)
EN ISO 11202:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission
sound pressure levels at a workstation and at other specified positions (ISO 11202:1995)
EN ISO 11204:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission
sound pressure levels at a workstation and at other specified positions — Method requiring environmental
corrections (ISO 11204:1995)
EN ISO 11688-1:1998, Acoustics — Recommended practice for the design of low noise machinery and
equipment — Part l: Planning (ISO/TR 11688- 1:1995)
EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic
terminology and methodology (ISO 12100-1:2003)
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prEN 1807-2:2009 (E)
EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2:
Technical principles (ISO 12100-2:2003)
EN ISO 13849-1:2006, Safety of machinery — Safety-related parts of controls systems — Part 1: General
principles for design (ISO/FDIS 13849-1:2006)
EN ISO 13849-2:2003, Safety of machinery — Safety-related parts of controls systems — Part 2: Validation
(ISO 13849-2:2003)
EN ISO 13850:2006, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006)
ISO 1940-1:1996, Mechanical vibration — Balance quality requirements of rigid rotors
Part 1 : Determination of permissible residual unbalance
ISO 7960:1995, Airborne noise emitted by machine tools — Operating conditions for woodworking machines
HD 22.4 S4:2004, Cables of rated voltages up to and including 450/750 V — Part 4: Cords and flexible cables
3 Terms and definitions
3.1 General
For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following
apply.
3.2 Definitions
3.2.1
band sawing machine
a sawing machine with one or more saw blades in the form of continuous bands each mounted on and
running between two or more band wheels
3.2.2
saw blade straining
force exerted on the saw blade to keep it in position on the band wheels during cutting (see Figure 8)
3.2.3
saw blade tensioning
process used to form the cross-section of the saw blade, either by rolling or hammering, in order to ensure
that the front and back edges of the saw blade grip the band wheels
3.2.4
saw blade tracking
means used to maintain the position of the saw blade on the band wheels (see Figure 9)
3.2.5
dogging
means of securing a log for cutting.
3.2.6
log band saw
band sawing machine designed for the primary conversion of logs
3.2.6.1
travelling table log saw
A hand fed or power fed log band saw fitted with a travelling table and dogging (see Figure 1).
8

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oSIST prEN 1807-2:2009
prEN 1807-2:2009 (E)
3.2.6.2
reciprocating carriage log saw
power fed log band saw fitted with a reciprocating carriage and dogging (see Figure 2).
3.2.6.3
conveyor log saw
log band saw fitted with a conveyor as an integrated feed device (see Figure 3)
3.2.6.4
Moving head rig log saw (gantry log saw)
A log band saw with a moving saw unit (see Figure 4)
3.2.7
manual control
situation where each process movement is initiated by the operator
3.2.8
machine actuator
power mechanism used to effect motion of the machine
3.2.9
hand feed
manual holding and/or guiding of the workpiece. Hand feed includes the use of a hand operated carriage on
which the workpiece is placed manually or clamped and the use of a demountable power feed unit
3.2.10
integrated feed
feed mechanism for the workpiece or tool which is integrat
...

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