SIST EN 13110:2012+A1:2017
(Main)LPG equipment and accessories - Transportable refillable welded aluminium cylinders for liquefied petroleum gas (LPG) - Design and construction
LPG equipment and accessories - Transportable refillable welded aluminium cylinders for liquefied petroleum gas (LPG) - Design and construction
This European Standard specifies minimum requirements for material, design, construction and workmanship, testing and examination during the manufacture of transportable refillable welded aluminium liquefied petroleum gas (LPG) cylinders, having a water capacity from 0,5 litres up to and including 150 litres, exposed to ambient temperature.
Flüssiggas-Geräte und Ausrüstungsteile - Ortsbewegliche wiederbefüllbare geschweißte Flaschen aus Aluminium für Flüssiggas (LPG) - Auslegung und Bau
Equipements pour gaz de pétrole liquéfiés et leurs accessoires - Bouteilles soudées transportables et rechargeables en aluminium pour gaz de pétrole liquéfié (GPL) - Conception et construction
Oprema in pribor za utekočinjeni naftni plin (UNP) - Premične ponovno polnljive varjene jeklenke iz aluminija za UNP - Konstruiranje in izdelava (vključno z dopolnilom A1)
Ta evropski standard določa minimalne zahteve za material, načrtovanje, izdelavo in izvedbo, preskušanje in pregledovanje med proizvodnjo premičnih, ponovno polnljivih varjenih jeklenk iz aluminija za utekočinjen naftni plin (UNP) s prostornino vode od 0,5 litra do vključno 150 litrov, ki so izpostavljene temperaturi okolja.
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Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Flüssiggas-Geräte und Ausrüstungsteile - Ortsbewegliche wiederbefüllbare geschweißte Flaschen aus Aluminium für Flüssiggas (LPG) - Auslegung und BauEquipements pour gaz de pétrole liquéfiés et leurs accessoires - Bouteilles soudées transportables et rechargeables en aluminium pour gaz de pétrole liquéfié (GPL) - Conception et constructionLPG equipment and accessories - Transportable refillable welded aluminium cylinders for liquefied petroleum gas (LPG) - Design and construction77.150.10Aluminijski izdelkiAluminium products23.020.35Plinske jeklenkeGas cylindersICS:Ta slovenski standard je istoveten z:EN 13110:2012+A1:2017SIST EN 13110:2012+A1:2017en01-maj-2017SIST EN 13110:2012+A1:2017SLOVENSKI
STANDARDSIST EN 13110:20121DGRPHãþD
SIST EN 13110:2012+A1:2017
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13110:2012+A1
January
t r s y ICS
t uä r t rä u r English Version
LPG equipment and accessories æ Transportable refillable welded aluminium cylinders for liquefied petroleum gas nd construction Equipements pour gaz de pßtrole liqußfißs et leurs accessoires æ Bouteilles soudßes transportables et rechargeables en aluminium pour gaz de pßtrole
FlüssiggasæGeräte und Ausrüstungsteile æ Ortsbewegliche wiederbefüllbare geschweißte Auslegung und Bau This European Standard was approved by CEN on
s u April
t r s t and includes Amendment
s approved by CEN on
u January
t r s yä egulations which stipulate the conditions for giving this European Standard the status of a national standard without any alterationä Upætoædate lists and bibliographical references concerning such national standards may be obtained on application to the CENæCENELEC Management Centre or to any CEN memberä
translation under the responsibility of a CEN member into its own language and notified to the CENæCENELEC Management Centre has the same status as the official versionsä
CEN members are the national standards bodies of Austriaá Belgiumá Bulgariaá Croatiaá Cyprusá Czech Republicá Denmarká Estoniaá Finlandá Former Yugoslav Republic of Macedoniaá Franceá Germanyá Greeceá Hungaryá Icelandá Irelandá Italyá Latviaá Lithuaniaá Luxembourgá Maltaá Netherlandsá Norwayá Polandá Portugalá Romaniaá Serbiaá Slovakiaá Sloveniaá Spainá Swedená Switzerlandá Turkey and United Kingdomä
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels
9
t r s y CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Membersä Refä Noä EN
s u s s rã t r s t ªA sã t r s y ESIST EN 13110:2012+A1:2017
EN 13110:2012+A1:2017 (E) 2 Contents Page European foreword . 5 Introduction . 5 1 Scope . 7 2 Normative references . 7 3 Terms, definitions and symbols . 8 3.1 Terms and definitions . 8 3.2 Symbols . 9 4 Materials . 9 5 Design . 11 5.1 General requirements . 11 5.2 Calculation of cylindrical wall thickness . 11 5.3 Design of ends concave to pressure. 11 5.4 Other shapes of ends . 12 5.5 Minimum wall thickness . 12 5.6 Design of openings . 12 5.7 Neck design. 13 5.8 Stability . 17 5.9 Valve protection . 17 6 Construction and workmanship . 17 6.1 Environment . 17 6.2 Welding qualification . 17 6.3 Plates and pressed parts . 18 6.4 Welded joints . 18 6.5 Tolerances . 18 6.6 Non-pressure bearing attachments . 18 6.7 Heat treatment . 19 6.8 Closure of openings . 19 7 Testing and examination . 20 7.1 General . 20 7.2 Types of test and evaluation of test results . 20 7.3 Test specimens and related tests and examinations . 21 7.3.1 Two piece cylinders . 21 7.3.2 Three piece cylinders . 21 7.3.3 Valve boss welds . 21 7.4 Tensile test . 23 7.4.1 General . 23 7.4.2 Parent material . 23 7.4.3 Welds . 23 7.5 Bend test . 23 7.5.1 Bend test on parent material . 23 7.5.2 Bend test across the welds . 24 7.5.3 Nick-break test across the welds . 24 7.6 Macroscopic examination of welds . 26 SIST EN 13110:2012+A1:2017
EN 13110:2012+A1:2017 (E) 3 7.6.1 Procedure . 26 7.6.2 Requirements . 26 7.7 Burst test under hydraulic pressure . 27 7.7.1 Procedure . 27 7.7.2 Requirements . 28 7.8 Fatigue test . 28 7.8.1 Procedure . 28 7.8.2 Requirements . 29 7.9 Drop test . 29 7.9.1 Procedure . 29 7.9.2 Requirements . 29 7.10 Visual examination . 29 7.10.1 Procedure . 29 7.10.2 Requirements . 29 7.11 Radiographic examination . 30 7.11.1 Procedure . 30 7.11.2 Assessment. 30 7.11.3 Requirements . 30 7.12 Pressure test . 30 7.12.1 Procedure . 30 7.12.2 Requirements . 30 8 Technical requirements for type approval . 32 8.1 New cylinder design . 32 8.2 Extent of testing . 32 8.3 Type approval certificate . 33 9 Production testing and examination requirements. 33 9.1 Tests and examinations applicable to all cylinders . 33 9.2 Radiographic examination . 34 9.3 Macro examination . 34 9.4 Examination of valve boss weld . 34 9.5 Examination of non-pressure containing attachment welds . 34 9.6 Unacceptable imperfections found by radiographic or macro examinations . 34 9.7 Production batch testing (mechanical/burst tests) . 35 9.7.1 Production batch . 35 9.7.2 Inspection lots. 36 9.7.3 Rate of sampling . 36 9.7.4 Additional checks . 36 9.8 Failure to meet mechanical and burst test requirements . 37 9.8.1 Mechanical . 37 9.8.2 Burst . 37 9.8.3 Production batch retest . 37 9.8.4 Resubmission of a production batch . 37 9.8.5 Weld repairs . 38 10 Marking . 38 11 Certificate of Conformity . 38 Annex A (normative)
Corrosion tests . 39 A.1 Test for assessing susceptibility to intercrystalline corrosion . 39 A.1.1 Specimens . 39 A.1.2 Pre-treatment of the specimen before corrosive etching . 39 SIST EN 13110:2012+A1:2017
EN 13110:2012+A1:2017 (E) 4 A.1.2.1 Chemicals required . 39 A.1.2.2 Method . 39 A.1.3 Corrosive etching process . 40 A.1.3.1 Chemicals required . 40 A.1.3.2 Method . 40 A.1.4 Preparation of specimens for examination . 41 A.1.4.1 Method . 41 A.1.5 Micrographic examination of specimens. 41 A.1.6 Interpretation of the micrographic examination . 41 A.2 Tests for assessing susceptibility to stress corrosion . 41 A.2.1 Specimens . 41 A.2.2 Surface preparation before test . 41 A.2.3 Method . 42 A.2.3.1 Preparation of the corrosive solution . 42 A.2.3.2 Applying the stress to the specimen . 44 A.2.4 Interpretation of the results . 46 A.2.5 Metallographical examination (additional examination) . 46 A.3 Conclusion of corrosion tests . 46 A.4 Test report . 46 Bibliography . 48
SIST EN 13110:2012+A1:2017
EN 13110:2012+A1:2017 (E) 5 European foreword This document (EN 13110:2012+A1:2017) has been prepared by Technical Committee CEN/TC 286 “Liquefied petroleum gas equipment and accessories”, the secretariat of which is held by NSAI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2017, and conflicting national standards shall be withdrawn at the latest by July 2017. This document includes Amendment 1 approved by CEN on 03 January 2017. This document supersedes !EN 13110:2012". The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ". Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13110:2002. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). This standard has been submitted for reference into the RID and/or in the technical annexes of ADR (see [9] and [8]). The main technical changes to this revision include the addition of: — reference to the latest welding standards; — the introduction of radioscopy as a permitted alternative to radiographic examination of welds; — simplification of the marking requirements by reference to EN 14894; and — environmental considerations recorded in Annex B. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. SIST EN 13110:2012+A1:2017
EN 13110:2012+A1:2017 (E) 6 Introduction This European Standard calls for the use of substances and procedures that may be injurious to health and/or the environment if adequate precautions are not taken. It refers only to technical suitability: it does not absolve the user from their legal obligations at any stage. ! Protection of the environment is a key political issue in Europe and elsewhere. For CEN/TC 286, this is covered in CEN/TS 16765. This Technical Specification should be read in conjunction with this European Standard." It is recommended that manufacturers develop an environmental management policy. For guidance see ISO 14000- series. Provisions need to be restricted to a general guidance. Limit values are specified in national laws. It has been assumed in the drafting of this European Standard that the execution of its provisions is entrusted to appropriately qualified and experienced people. All pressures are gauged unless otherwise stated. NOTE This European Standard requires measurement of material properties, dimensions and pressures. All such measurements are subject to a degree of uncertainty due to tolerances in measuring equipment etc. It may be beneficial to refer to the leaflet “measurement uncertainty leaflet” SP INFO 2000 27 [11]. SIST EN 13110:2012+A1:2017
EN 13110:2012+A1:2017 (E) 7 1 Scope This European Standard specifies minimum requirements for material, design, construction and workmanship, testing and examination during the manufacture of transportable refillable welded aluminium liquefied petroleum gas (LPG) cylinders, having a water capacity from 0,5 l up to and including 150 l, exposed to ambient temperature. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 10204:2004, Metallic products - Types of inspection documents EN 12816, LPG equipment and accessories - Transportable refillable LPG cylinders - Disposal EN 14717, Welding and allied processes - Environmental check list EN 14784-1, Non-destructive testing - Industrial computed radiography with storage phosphor imaging plates - Part 1: Classification of systems EN 14784-2, Non-destructive testing - Industrial computed radiography with storage phosphor imaging plates - Part 2: General principles for testing of metallic materials using X-rays and gamma rays EN 14894, LPG equipment and accessories - Cylinder and drum marking EN ISO 4136, Destructive tests on welds in metallic materials - Transverse tensile test (ISO 4136) EN ISO 5173, Destructive tests on welds in metallic materials - Bend tests (ISO 5173) EN ISO 5178, Destructive tests on welds in metallic materials - Longitudinal tensile test on weld metal in fusion welded joints (ISO 5178) EN ISO 6892-1, Metallic materials - Tensile testing - Part 1: Method of test at room temperature (ISO 6892-1) EN ISO 9606-2, Qualification test of welders - Fusion welding - Part 2: Aluminium and aluminium alloys (ISO 9606-2) !EN ISO 9712:2012, Non-destructive testing - Qualification and certification of NDT personnel (ISO 9712:2012)" EN ISO 10042:2005, Welding - Arc-welded joints in aluminium and its alloys - Quality levels for imperfections (ISO 10042:2005) EN ISO 11114-1, !Gas cylinders - Compatibility of cylinder and valve materials with gas contents - Part 1: Metallic materials (ISO 11114-1)" EN ISO 11117:2008, Gas cylinders - Valve protection caps and valve guards - Design, construction and tests (ISO 11117:2008) SIST EN 13110:2012+A1:2017
EN 13110:2012+A1:2017 (E) 8 EN ISO 11363-1, Gas cylinders - 17E and 25E taper threads for connection of valves to gas cylinders - Part 1: Specifications (ISO 11363-1) EN ISO 14731, Welding coordination - Tasks and responsibilities (ISO 14731:2006) ! EN ISO 14732, Welding personnel — Qualification testing of welding operators and weld setters for mechanized and automatic welding of metallic materials (ISO 14732)" EN ISO 15607, Specification and qualification of welding procedures for metallic materials - General rules (ISO 15607) EN ISO 15609-1, Specification and qualification of welding procedures for metallic materials - Welding procedure specification - Part 1: Arc welding (ISO 15609-1) EN ISO 15614-2, Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 2: Arc welding of aluminium and its alloys (ISO 15614-2) !EN ISO 17636-1:2013, Non-destructive testing of welds — Radiographic testing — Part 1: X- and gamma-ray techniques with film (ISO 17636-1:2013) EN ISO 17636-2:2013, Non-destructive testing of welds - Radiographic testing - Part 2: X- and gamma-ray techniques with digital detectors (ISO 17636-2:2013)" EN ISO 17637, Non-destructive testing of welds - Visual testing of fusion-welded joints (ISO 17637) !EN ISO 17639, Destructive tests on welds in metallic materialsMacroscopic and microscopic examination of welds (ISO 17639) EN ISO 19232-1, Non-destructive testing - Image quality of radiographs - Part 1: Determination of the image quality value using wire-type image quality indicators (ISO 19232-1) EN ISO 19232-2, Non-destructive testing - Image quality of radiographs - Part 2: Determination of the image quality value using step/hole-type image quality indicators (ISO 19232-2)" 3 Terms, definitions and symbols 3.1 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1.1 liquefied petroleum gas LPG low pressure liquefied gas composed of one or more light hydrocarbons which are assigned to UN 1011, UN 1075, UN 1965, UN 1969 or UN 1978 only and which consists mainly of propane, propene, butane, butane isomers, butene with traces of other hydrocarbon gases 3.1.2 cylinder !transportable pressure receptacle with a water capacity not exceeding 150 l" SIST EN 13110:2012+A1:2017
EN 13110:2012+A1:2017 (E) 9 3.1.3 yield strength 0,2 % proof strength Rea (non-proportional elongation) for aluminium alloys, and the 1 % proof strength for unalloyed aluminium in the unhardened state 3.1.4 heat treatment solution heat treatment, quenching and artificial or natural ageing that ensures the strength values required 3.2 Symbols a Calculated minimum thickness of the cylindrical part, in mm. Aa Actual elongation after fracture, determined by the tensile test specified in 7.4, in %. Amin Minimum elongation after fracture, guaranteed by the manufacturer for the finished cylinder, in %. b Calculated minimum thickness of the end of the cylinder, in mm. C Shape factor (see Table 2, Figure 2 and Figure 3). d Outside diameter of the bend test former, in mm (see Figure 6 and Figure 7). D Outside diameter of the cylinder as given in the design drawing, in mm (see Figure 1). h Height of the cylindrical part of the end, in mm (see Figure 1). H Outside height of the domed part of the end, in mm (see Figure 1). L Length of the cylinder, in mm. n Ratio of diameter of bend
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