Railway applications - Axlebox condition monitoring - Interface and design requirements - Part 2: Performance and design requirements of on-board systems for temperature monitoring

This European Standard defines the minimum performance requirements of on-board monitoring systems for axlebox condition monitoring by means of temperature measurements. This European Standard refers to temperature monitoring of the axlebox. However, the design may be such that the rolling bearing itself is monitored directly. The requirements of this European Standard are intended to apply equally to basic monitoring systems for monitoring the axlebox temperature through to more technically complex systems that may employ a combination of mechatronics. To ensure the compatibility of monitoring systems and the effective monitoring functions, this European Standard defines the requirements in the following areas: equipment and characteristics; monitoring performance; operation and interface. This part of EN 15437 does not include: systems that do not give an indication to the driver; how an on-board monitoring system is structured and how it measures the temperature and identifies axlebox position. This is considered part of equipment design and not part of the functional requirements set out in this standard; operational requirements for acting on the information reported by the on-board monitoring system; operational requirements for conflict of information between trackside monitoring systems and on-board monitoring systems; maintenance requirements for on-board temperature monitoring systems.

Bahnanwendungen - Zustandsüberwachung von Radsatzlagern - Leistungsanforderungen - Teil 2: Fahrzeugbasierte Systeme für Temperaturüberwachung

Diese Europäische Norm legt die Mindestanforderungen an fahrzeugbasierte Systeme zur Überwachung von Radsatzlagern durch Temperaturmessungen fest.
Diese Europäische Norm bezieht sich auf die Temperaturüberwachung der Radsatzlagerung. Jedoch kann die Konstruktion so erfolgen, dass das Wälzlager selbst direkt überwacht wird.
Die Anforderungen dieser Europäischen Norm sind sowohl zur Anwendung bei Basisüberwachungssystemen als auch zur Überwachung der Radsatzlagerungstemperatur durch technisch komplexere Systeme bestimmt, die Mechatronik einsetzen können.
Um die Kompatibilität von Überwachungssystemen und den effektiven Überwachungsfunktionen sicherstellen zu können, legt diese Europäische Norm die Anforderungen in den folgenden Bereichen fest:
   Ausrüstungsteile und Eigenschaften;
   Überwachungsfunktion;
   Betrieb und Schnittstellen.
Dieser Teil der EN 15437 enthält nicht:
   Systeme, die keine Anzeige für den Triebfahrzeugführer bereitstellen;
   wie ein fahrzeugbasiertes Überwachungssystem strukturiert ist und wie es die Temperatur misst und die Position der Radsatzlagerung identifiziert. Dies wird als Teil der Konstruktion von Ausrüstungsteilen betrachtet und nicht als Teil der funktionellen Anforderungen, die in dieser Norm festgelegt werden;
   betriebliche Anforderungen für das Reagieren auf die durch das fahrzeugbasierte Überwachungssystem übertragenen Informationen;
   betriebliche Anforderungen für Konflikte von Informationen zwischen streckenseitigen Überwachungs-systemen und fahrzeugbasierten Überwachungssystemen;
   Anforderungen an die Wartung von fahrzeugbasierten Temperaturüberwachungssystemen.

Applications ferroviaires - Surveillance des boîtes d'essieux - Exigences - Partie 2: Systèmes embarqués pour surveillance de température

La présente norme européenne définit les exigences de performance minimales applicables aux systèmes embarqués pour la surveillance des boîtes d’essieux au moyen de mesures de température.
La présente norme européenne se réfère à la surveillance de la température des boîtes d’essieux. Cependant, la conception peut être telle que le roulement lui-même fasse directement l’objet de la surveillance.
Les exigences de la présente norme s’appliquent aussi bien aux systèmes basiques de surveillance de la température des boîtes d’essieux qu’aux systèmes techniquement plus complexes qui peuvent employer une combinaison de systèmes mécatroniques.
Pour assurer la compatibilité des systèmes et l’efficacité des fonctions de surveillance, la présente norme définit les exigences dans les secteurs suivants :
   équipement et caractéristiques ;
   performances de surveillance ;
   fonctionnement et interface.
La présente partie de l’EN 15437 ne couvre pas :
   les systèmes qui ne donnent pas d’indications au conducteur ;
   la structure, la mesure de la température et l’identification de la position des boîtes d’essieux du système embarqué de surveillance de la température. Ceci est considéré comme faisant partie des caractéristiques de conception des équipements, et comme ne faisant pas partie des exigences fonctionnelles définis dans la présente norme ;
   les exigences opérationnelles pour agir sur les informations transmises par le système embarqué de surveillance de la température ;
   les exigences opérationnelles en cas de contradiction entre les informations transmises par le système de surveillance installé le long des voies et le système embarqué ;
   les exigences relatives à la maintenance des systèmes embarqués de surveillance de la température.

Železniške naprave - Nadzor ohišja ležajev kolesnih dvojic - Mesto meritev in zahteve za načrtovanje - 2. del: Zahteve za načrtovanje naprav na vozilu za nadzor temperature

General Information

Status
Withdrawn
Public Enquiry End Date
24-Oct-2010
Publication Date
27-Feb-2014
Withdrawal Date
23-Jan-2023
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
24-Jan-2023
Due Date
16-Feb-2023
Completion Date
24-Jan-2023

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.WHPSHUDWXUHBahnanwendungen - Zustandsüberwachung von Radsatzlagern - Leistungsanforderungen - Teil 2: Fahrzeugbasierte Systeme für TemperaturüberwachungApplications ferroviaires - Surveillance des boîtes d'essieux - Exigences - Partie 2: Systèmes embarqués pour surveillance de températureRailway applications - Axlebox condition monitoring - Interface and design requirements - Part 2: Performance and design requirements of on-board systems for temperature monitoring45.060.01Železniška vozila na splošnoRailway rolling stock in generalICS:Ta slovenski standard je istoveten z:EN 15437-2:2012SIST EN 15437-2:2014en,fr,de01-april-2014SIST EN 15437-2:2014SLOVENSKI
STANDARD



SIST EN 15437-2:2014



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 15437-2
September 2012 ICS 45.060.01 English Version
Railway applications - Axlebox condition monitoring - Interface and design requirements - Part 2: Performance and design requirements of on-board systems for temperature monitoring
Applications ferroviaires - Surveillance des boîtes d'essieux -
Exigences liées aux interfaces - Partie 2: Exigences de performance et de conception des systèmes embarqués de surveillance de la température
Bahnanwendungen - Zustandsüberwachung von Radsatzlagern - Leistungsanforderungen - Teil 2: Leistungs- und Konstruktionsanforderungen von fahrzeugbasierten Systemen für TemperaturüberwachungThis European Standard was approved by CEN on 12 August 2012.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 15437-2:2012: ESIST EN 15437-2:2014



EN 15437-2:2012 (E) 2 Contents Page Foreword .3Introduction .41 Scope .52 Normative references .53 Terms and definitions .64 Equipment and characteristics .64.1 Design requirements .64.2 Reliability .74.3 Description of alarm levels .75 Monitoring performance .75.1 General .75.2 Required information .75.2.1 Basic .75.2.2 Advanced .75.3 Monitoring capability .85.3.1 Basic on-board monitoring system .85.3.2 Advanced on-board monitoring system .85.4 Functional Safety .96 Operation and interface .96.1 Operation .96.1.1 Basic on-board monitoring systems .96.1.2 Advanced on-board monitoring systems .96.2 Interface . 106.2.1 Basic on-board monitoring system . 106.2.2 Advanced on-board monitoring system . 107 Assessment methods and criteria . 10Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 2008/57/EC . 12Bibliography . 15 SIST EN 15437-2:2014



EN 15437-2:2012 (E) 3 Foreword This document (EN 15437-2:2012) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2013, and conflicting national standards shall be withdrawn at the latest by March 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. EN 15437 "Railway applications - Axlebox condition monitoring - Interface and design requirements” is comprised of the following parts:  Part 1: Track side equipment and rolling stock axlebox;  Part 2: Performance and design requirements of on-board systems for temperature monitoring (the present document). According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.
SIST EN 15437-2:2014



EN 15437-2:2012 (E) 4 Introduction Failed wheelset bearings on rolling stock create a hazard to the safe operation of the railway. If a bearing fails while rolling stock is in service there is the potential for a catastrophic event. A catastrophic event may result in fatalities, severe damage to rolling stock and/or the infrastructure and a risk that rolling stock may derail and/or a fire may develop. One indication that a bearing is about to fail is a rise in the heat generated by the bearing. Bearings that are about to fail may, therefore, be detected by monitoring their temperature to identify an unacceptable rise. This part of EN 15437 covers the monitoring of axlebox bearing temperature by on-board monitoring systems. According to the application, these may be considered to be basic systems or advanced systems. In most cases, rolling stock axleboxes continue to be monitored by trackside Hot AxleBox Detectors [HABD] which is the subject of Part 1 of EN 15437. The monitoring system is fitted on the rolling stock and is able to function autonomously from trackside monitoring systems which are ground-based. In contrast to trackside monitoring systems, the detection characteristic may be adapted to the particular vehicle design, such that the alarm levels employed are configured depending on the bearing properties, sensor arrangement, vehicle type, network characteristics, etc. The use of on-board monitoring may also provide a solution for overcoming constraints related to bogie design or other aspects of vehicle design or operation which may prevent effective monitoring by means of the track-side monitoring systems. Other devices which apply functionally equivalent alternatives (for example based on the principle of vibration monitoring) may be available and normalized elsewhere, such as in other parts of this series of European
Standards. SIST EN 15437-2:2014



EN 15437-2:2012 (E) 5 1 Scope This European Standard defines the minimum performance requirements of on-board monitoring systems for axlebox condition monitoring by means of temperature measurements.
This European Standard refers to temperature monitoring of the axlebox. However, the design may be such that the rolling bearing itself is monitored directly. The requirements of this European Standard are intended to apply equally to basic monitoring systems for monitoring the axlebox temperature through to more technically complex systems that may employ a combination of mechatronics. To ensure the compatibility of monitoring systems and the effective monitoring functions, this European Standard defines the requirements in the following areas:
 equipment and characteristics;  monitoring performance;  operation and interface. This part of EN 15437 does not include:  systems that do not give an indication to the driver;
 how an on-board monitoring system is structured and how it measures the temperature and identifies axlebox position. This is considered part of equipment design and not part of the functional requirements set out in this standard;  operational requirements for acting on the information reported by the on-board monitoring system;  operational requirements for conflict of information between trackside monitoring systems and on-board monitoring systems;
 maintenance requirements for on-board temperature monitoring systems. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 50121-2, Railway applications — Electromagnetic compatibility — Part 2: Emission of the whole railway system to the outside world EN 50125-1, Railway applications — Environmental conditions for equipment — Part 1: Equipment on board rolling stock EN 50126-1, Railway applications — The specification and demonstration of Reliability, Availability, Maintainability and Safety (RAMS) — Part 1: Basic requirements and generic process EN 50128, Railway applications — Communications, signalling and processing systems — Software for railway control and protection systems SIST EN 15437-2:2014



EN 15437-2:2012 (E) 6 EN 50129, Railway applications — Communication, signalling and processing systems — Safety related electronic systems for signalling EN 50155, Railway applications — Electronic equipment used on rolling stock EN 61373, Railway applications — Rolling stock equipment — Shock and vibration tests (IEC 61373) EN 61508 (all parts), Functional safety of electrical/electronic/programmable electronic safety-related systems (IEC 61508 (all parts)) 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1
axlebox assembly of box housing, rolling bearings, sealing and grease
3.2
bearing axle journal bearing or bearing assembly on a rail vehicle axle that transmits a proportion of the weight of the rail vehicle directly to the wheel set 3.3 rolling bearing bearing operating with rolling motion between the parts, supporting load and moving in relation to each other
3.4 on-board monitoring system system that is capable of detecting a temperature of an axlebox that is indicative of the health of that axlebox and indicates when acceptable temperature conditions have been exceeded 3.5 Safety Integrity Level (SIL) one of a number of defined discrete levels to specify the safety integrity requirements of the safety functions to be allocated to the safety related systems
Note 1 to entry: The Safety Integrity Level with the highest figure has the highest level of safety integrity.
4 Equipment and characteristics 4.1 Design requirements The equipment shall respect the applicable requirements regarding the environmental conditions for equipment on-board rolling stock as set out in EN 50125-1. In particular, vibration design of electrical and electronic equipment, as well as their fixing, associated with the measurements on the bearing unit or on the axle box shall respect the requirements set out in EN 61373.
The equipment shall respect the applicable requirements regarding electronic equipment as set out in EN 50155.
On-board monitoring systems shall not interfere or influence the behaviour of trackside equipment or other train-borne equipment.
NOTE This document does not set out the architecture of the environment in which an on-board temperature monitoring system may be installed. The range of architectures may differ significantly (from a freight wagon to a high SIST EN 15437-2:2014



EN 15437-2:2012 (E) 7 speed EMU) and therefore the level of protection required for each installation may be quite different. It is the responsibility of the system installer to establish if the specification of an on-board temperature monitoring system (including any protection for interference from external sources such as electricity or heat) is suitable for the architecture in which it is to be installed and to perform. 4.2 Reliability The reliability of the on-board monitoring system shall be expressed according to the methods set out in EN 50129. This is to enable the Railway Undertaking (or other responsible entity) to satisfy their requirements when making a risk analysis (concerning rolling stock running with an undetected hot axlebox), for example as described in EN 50126-1.
4.3 Description of alarm levels
Temperature limits shall be determined for alarm levels depending on the bearing properties, sensor arrangement, vehicle type, network characteristics, etc. as follows:  Alarm level 1 (“ho
...

SLOVENSKI STANDARD
oSIST prEN 15437-2:2010
01-oktober-2010
Železniške naprave - Kontrola ohišja ležajev kolesnih dvojic - Zahteve pri
projektiranju - 2. del: Naprave na vozilu za nadzor temperature
Railway applications - Axlebox condition monitoring - Performance requirements - Part 2:
Onboard systems for temperature monitoring
Bahnanwendungen - Zustandsüberwachung von Radsatzlagern -
Leistungsanforderungen - Teil 2: Fahrzeugbasierte Systeme für
Temperaturüberwachung
Applications ferroviaires - Surveillance des boîtes d'essieux - Exigences - Partie 2:
Systèmes embarqués pour surveillance de température
Ta slovenski standard je istoveten z: prEN 15437-2
ICS:
45.060.01 Železniška vozila na splošno Railway rolling stock in
general
oSIST prEN 15437-2:2010 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN 15437-2:2010

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oSIST prEN 15437-2:2010


EUROPEAN STANDARD
DRAFT
prEN 15437-2
NORME EUROPÉENNE

EUROPÄISCHE NORM

May 2010
ICS
English Version
Railway applications - Axlebox condition monitoring -
Performance requirements - Part 2: Onboard systems for
temperature monitoring
Applications ferroviaires - Surveillance des boîtes d'essieux Bahnanwendungen - Zustandsüberwachung von
- Exigences - Partie 2: Systèmes embarqués pour Radsatzlagern - Leistungsanforderungen - Teil 2:
surveillance de température Fahrzeugbasierte Systeme für Temperaturüberwachung
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 256.

If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the
same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.


EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2010 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 15437-2:2010: E
worldwide for CEN national Members.

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oSIST prEN 15437-2:2010
prEN 15437-2:2010 (E)
Contents Page
Foreword .3
Introduction .4
1 Scope .5
2 Normative references .6
3 Terms and definitions .6
4 Equipment and characteristics .7
4.1 Design requirements .7
4.2 Reliability .7
4.3 Description of alarm levels .7
5 Monitoring performance .8
5.1 Health information .8
5.2 Monitoring capability .8
5.3 Functional Safety .9
6 Operation and Interface . 10
6.1 Operation . 10
6.2 Interface . 10
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EC Directive 2008/57 . 11

2

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oSIST prEN 15437-2:2010
prEN 15437-2:2010 (E)
Foreword
This document (prEN 15437-2:2010) has been prepared by Technical Committee CEN/TC 256 “Railway
applications”, the secretariat of which is held by DIN.
This documents is currently submitted to the CEN Enquiry.
This European Standard has been prepared under a mandate given to CEN/CENELEC/ETSI by the European
Commission and the European Free Trade Association to support Essential Requirements of
 Directive 2008/57/EC of the European Parliament and of the council of 17 June 2008 on the
1)
interoperability of the rail systems within the community
For relationship with EU Directives, see informative Annexe ZA which is an integral part of this document.

1) Official Journal of the European Union No L191/1 of 18.07.2008
3

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oSIST prEN 15437-2:2010
prEN 15437-2:2010 (E)
Introduction
Failed wheelset bearings on rolling stock create a hazard to the safe operation of the railway. If a bearing fails
whilst rolling stock is in service there is the potential for a catastrophic event. A catastrophic event may result
in fatalities, severe damage to rolling stock and/or the infrastructure and a risk that rolling stock may derail
and/or a fire may develop.
One indication that a bearing is about to fail is a rise in the heat generated by the bearing. Bearings that are
about to fail may therefore be detected by monitoring their temperature to identify an unacceptable rise.
This part of EN 15437 covers the monitoring of axle box bearing temperature by onboard systems.
It was developed by Working Group 35 Hot Box Detection of CEN Technical Committee 256 Railway
Applications. It defines the minimum requirements for the equipment, monitoring performance, operation and
interface in order to provide temperature-based diagnostic information to the onboard diagnosis system.
In most cases, axle boxes continue to be monitored by trackside Hot Axle Bearing Detectors which is the
subject of Part 1 of EN15437.For onboard systems, the notable features are that the supervision is performed
in a continuous way, based on inputs from temperature sensors. Further, that the system is fitted onboard the
train and is able to function autonomously from trackside systems which by nature are ground-based.
In contrast to trackside monitoring systems, the detection characteristic may be adapted to the particular
vehicle design, such that the alarm levels employed are configured depending on the bearing properties,
sensor arrangement, vehicle type, network characteristics, etc…
The use of onboard monitoring may also provide a solution for overcoming constraints related to bogie design
or other aspects of vehicle design or operation which may prevent effective monitoring by means of the track-
side systems.
Other devices which apply functionally equivalent alternatives (for example based on the principle of vibration
monitoring) may be available and normalized elsewhere, such as in other parts of this series of EN standards.
4

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oSIST prEN 15437-2:2010
prEN 15437-2:2010 (E)
1 Scope
This part of EN 15437 defines the minimum performance requirements of onboard systems for axle box
condition monitoring by means of temperature measurements. Such systems are required in order to satisfy
the applicable essential requirements of the European Directives for Interoperability.
NOTE this does not exclude use of this standard (or selected parts) in other cases, for example applications involving
speeds or vehicle design where the TSI requirements are not applicable.
To ensure the compatibility of systems and the effective monitoring functions, this standard defines the
requirements in the following areas:
 Equipment and characteristics
 Monitoring performance
 Operation & Interface
The outcome (interface) of the onboard detection is the provision of diagnostic information to the appropriate
interface and the scope is entirely onboard, as illustrated in Figure 1.


Key
1 sensors (part of the onboard monitoring system)
2 monitoring unit (part of the onboard monitoring system)
3 interface to train diagnostic system (part of the onboard monitoring system)
4 interface to JRU (part of the onboard monitoring system)
5 drivers display
6 JRU
7 train diagnostic system
Figure 1 — Scope of the onboard system for temperature monitoring
5

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oSIST prEN 15437-2:2010
prEN 15437-2:2010 (E)
The scope of this part (part 2) of the standard does not include:
 how a onboard temperature monitoring system measures the temperature and identifies axle box
position. This is part of an individual equipment design and not part of the functional requirements of this
standard;
 operational requirements for acting on the information reported by the onboard temperature monitoring
system;
 operational requirements for conflict of information between trackside HABD and onboard systems, this is
a matter that has to be discussed and procedure agreed with Infrastructure Manager and Railway
Undertaking;
 maintenance requirements for onboard temperature monitoring system.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 15437-1, Railway applications — Axle box condition
...

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