Railway applications - Track - Concrete sleepers and bearers - Part 4 : Prestressed bearers for switches and crossings

This part of European Standard defines additional technical criteria and control procedures as well as specific tolerance limits related to designing and manufacturing prestressed bearers for switches and crossings with a maximum length of 5,5 meters.

Bahnanwendungen - Oberbau - Gleis- und Weichenschwellen aus Beton - Teil 4 : Spannbetonschwellen für Weichen und Kreuzungen

In diesem Teil der Europäischen Norm werden die zusätzlichen technischen Kriterien und Prüfverfahren sowie spezifische Toleranzen für die Konstruktion und Fertigung von Spannbetonschwellen für Weichen und Kreuzungen mit einer maximalen Länge von 5,5 m festgelegt.

Applications ferroviaires - Voie - Traverses et supports en béton - Partie 4 : Supports précontraints pour appareil de voie

La présente partie de la Norme européenne définit les autres critères techniques et procédures de contrôle ainsi que les limites spécifiques de tolérance relatives à la conception et à la fabrication des supports en béton précontraint pour appareils de voie, d'une longueur maximale de 5,5 mètres.
Les supports d'une longueur > 5,50 m sont considérés comme des éléments spéciaux et doivent satisfaire aux critères de la prEN 13230-5.

Železniške naprave – Zgornji ustroj – Betonski pragi in kretniški betonski pragi – 4. del: Prednapeti betonski pragi za kretnice in križišča

General Information

Status
Withdrawn
Publication Date
29-Feb-2004
Withdrawal Date
17-Jun-2009
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
18-Jun-2009
Due Date
11-Jul-2009
Completion Date
18-Jun-2009

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EN 13230-4:2004
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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Bahnanwendungen - Oberbau - Gleis- und Weichenschwellen aus Beton - Teil 4 : Spannbetonschwellen für Weichen und KreuzungenApplications ferroviaires - Voie - Traverses et supports en béton - Partie 4 : Supports précontraints pour appareil de voieRailway applications - Track - Concrete sleepers and bearers - Part 4 : Prestressed bearers for switches and crossings91.100.30Beton in betonski izdelkiConcrete and concrete products45.080Rails and railway componentsICS:Ta slovenski standard je istoveten z:EN 13230-4:2002SIST EN 13230-4:2004en01-marec-2004SIST EN 13230-4:2004SLOVENSKI
STANDARD
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 13230-4December 2002ICS 45.080English versionRailway applications - Track - Concrete sleepers and bearers -Part 4 : Prestressed bearers for switches and crossingsApplications ferroviaires - Voie - Traverses et supports enbéton - Partie 4 : Supports précontraints pour appareil devoieBahnanwendungen - Oberbau - Gleis- undWeichenschwellen aus Beton - Teil 4 :Spannbetonschwellen für Weichen und KreuzungenThis European Standard was approved by CEN on 9 October 2002.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2002 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13230-4:2002 ESIST EN 13230-4:2004

tests.13 4.5.1 Bending moments evaluation.13 4.5.2 Concrete.14 4.5.3 Product inspection.14 4.5.4 Fastening system and electrical insulation.14 4.6 Routine tests.14 4.6.1 Positive or negative bending moment evaluations for the static test.14 4.6.2 Concrete.14 4.6.3 Product checking.14 5 Manufacturing.14 5.1 Manufacturing rules.14 5.2 Position of prestressing steel.15 5.3 Tolerance on the prestressing force.15 5.4 Additional marking.15 6 Data to be supplied.15 6.1 Data supplied by the purchaser.15 6.2 Data supplied by the supplier.15 Annex A (normative)
Detailed drawings of the test arrangements.16 A.1 Articulated support.16 A.2 Resilient pad.17 Bibliography.18
EN 13230-5. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 206-1, Concrete – Part 1: Performance, production and conformity. EN 13146-4, Railway applications - Track - Test
methods for fastening systems - Part
4: Effect of repeated loading. EN 13230-1:2002, Railway applications - Track – Concrete sleepers and bearers – Part 1: General requirements. EN 13230-5, Railway applications - Track - Concrete sleepers and bearers – Part 5: Special elements. 3 Special requirements 3.1 Design bending moments The bearers shall be designed with positive and negative design bending moment capacities with the objective of keeping them straight.
3.2 Positioning of fastening components An area of the concrete section shall be specified by the purchaser to be free from pre-tensioned tendons for the location of fastening components. If required by the purchaser, the design of the bearer shall allow the repair or replacement of the cast-in fastening components. SIST EN 13230-4:2004

Measurement of tolerances shall not be checked until 48 hours after the transfer of the prestressing forces. 3.3.1 Tolerance on flatness
The maximum deviations of the total rail seat or base plate area are as follows:  flatness: 1 mm;  gradient: 0,5 mm per 150 mm. 3.3.2 Tolerances on fastening positioning
The tolerances on the cast-in fastening components positioning shall be measured in accordance with Figure 1.
Figure 1 — Measurement of tolerances on fastening components positioning
Tolerance on dimensions A and D (on the same support area):
+ 1,0 mm Tolerance on dimensions B and C (between two separate supports areas):
+ 1,5 mm Tolerance on distance between the last cast-in component and the end of the bearer (E):
+ 10 mm The tolerances specified above may be varied by the purchaser in case of special requirements and shall be defined on the drawings submitted by the purchaser. These tolerances shall apply to all cast-in components with either a direct or indirect fastening system. SIST EN 13230-4:2004

Key 1 Rigid support 2 Bearer 3 Support (50 x 50 mm section) across width of bearer 4 Straight datum (laser, wire, etc) 5 Support across width of bearer 6 Top surface of bearer 7 Measurement point Figure 2 — Vertical deviation measurement 3.4 Distance from the end of the bearer to the nearest cast-in component If a cast-in component is to be positioned less than 200 mm from the end of the bearer, additional reinforcement may be required and its installation is the responsibility of the supplier. Additional reinforcement shall enable the bearer to comply with the requirements of the fastening systems in accordance with EN 13146-4.
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