Winding wires - Test methods - Part 5: Electrical properties

Wickeldrähte - Prüfverfahren - Teil 5: Elektrische Eigenschaften

Fils de bobinage - Méthodes d'essai - Partie 5: Propriétés électriques

Navijalne žice - Preskusne metode - 5. del: Električne lastnosti

General Information

Status
Not Published
Public Enquiry End Date
31-Jul-2025
Technical Committee
Current Stage
4020 - Public enquire (PE) (Adopted Project)
Start Date
18-Jun-2025
Due Date
05-Nov-2025
Completion Date
18-Jul-2025

Relations

Draft
prEN IEC 60851-5:2025 - BARVE
English language
34 pages
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Standards Content (Sample)


SLOVENSKI STANDARD
01-julij-2025
Navijalne žice - Preskusne metode - 5. del: Električne lastnosti
Winding wires - Test methods - Part 5: Electrical properties
Wickeldrähte - Prüfverfahren - Teil 5: Elektrische Eigenschaften
Fils de bobinage - Méthodes d'essai - Partie 5: Propriétés électriques
Ta slovenski standard je istoveten z: prEN IEC 60851-5:2025
ICS:
29.060.10 Žice Wires
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

55/2066/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 60851-5 ED5
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2025-06-13 2025-09-05
SUPERSEDES DOCUMENTS:
55/2061/CD, 55/2064/CC
IEC TC 55 : WINDING WIRES
SECRETARIAT: SECRETARY:
United States of America Mr Mike Leibowitz
OF INTEREST TO THE FOLLOWING COMMITTEES: HORIZONTAL FUNCTION(S):
TC 2,TC 14
ASPECTS CONCERNED:
Safety
SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING
Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members of
CENELEC, is drawn to the fact that this Committee Draft
for Vote (CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through the
CENELEC online voting system.
This document is still under study and subject to change. It should not be used for reference purposes.
Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of
which they are aware and to provide supporting documentation.
Recipients of this document are invited to submit, with their comments, notification of any relevant “In Some
Countries” clauses to be included should this proposal proceed. Recipients are reminded that the CDV stage is
the final stage for submitting ISC clauses. (SEE AC/22/2007 OR NEW GUIDANCE DOC).

TITLE:
Winding wires - Test methods - Part 5: Electrical properties

PROPOSED STABILITY DATE: 2027
NOTE FROM TC/SC OFFICERS:
electronic file, to make a copy and to print out the content for the sole purpose of preparing National Committee positions.
You may not copy or "mirror" the file or printed version of the document, or any part of it, for any other purpose without
permission in writing from IEC.

IEC CDV 60851-5 © IEC 2025 – 3 – 55/2066/CDV
1 CONTENTS
3 1 Scope . 8
4 2 Normative references . 8
5 3 Test 5: Electrical resistance. 8
6 4 Test 13: Breakdown voltage . 9
7 4.1 Principle . 9
8 4.2 Equipment . 9
9 4.3 Enamelled round wire . 10
10 4.3.1 Grade 1 to grade 3 with a nominal diameter up to and including 0,500
11 mm . 10
12 4.3.2 Grade of FIW 3 to FIW 9 with a nominal conductor diameter up to
13 and including 1,600 mm . 11
14 4.4 Enamelled round wire with a nominal conductor diameter over 0,100 mm up
15 to and including 2,500 mm, grade 1 to grade 3 . 12
16 4.4.1 Test at room temperature . 12
17 4.4.2 Test at elevated temperature . 13
18 4.5 Round wire with a nominal conductor diameter over 2,500 mm . 14
19 4.5.1 Test at room temperature . 14
20 4.5.2 Test at elevated temperature . 16
21 4.6 Fibre wound round wire . 16
22 4.6.1 Test at room temperature . 16
23 4.6.2 Test at elevated temperature . 17
24 4.7 Rectangular wire . 17
25 4.7.1 Test at room temperature . 17
26 4.7.2 Test at elevated temperature . 18
27 4.8 Overview of breakdown voltage specimen preparation. 18
28 5 Test 14: Continuity of insulation (applicable to enamelled round and tape wrapped
29 round wire) . 19
30 5.1 General . 19
31 5.2 Low-voltage continuity (nominal conductor diameter up to and including
32 0,050 mm, grade 1 to grade 3) . 20
33 5.3 High-voltage continuity (nominal conductor diameter over 0,050 mm up to
34 and including 1,600 mm, grade 1 to grade 3, and over 0,035 mm, up to and
35 including 1,600 mm, grade 3 of FIW 3 to FIW 9) . 21
36 5.3.1 Principle . 21
37 5.3.2 Equipment . 21
38 5.3.3 Procedure . 26
39 5.3.4 Result . 27
40 5.4 Inline high-voltage continuity (wires in accordance with grade of FIW 3 to
41 FIW 9 with nominal conductor diameter over 0,035 mm up to and including
42 1,600 mm) . 27
43 5.4.1 Principle . 27
44 5.4.2 Equipment . 28
45 5.4.3 Procedure . 28
46 5.4.4 Result . 29
47 5.5 Inline high-voltage continuity (enamelled rectangular wire) . 29
48 6 Test 19: Dielectric dissipation factor (applicable to enamelled wire and bunched
49 wire) . 29
50 6.1 Principle . 29
51 6.2 Equipment . 29
52 6.3 Specimen . 31
53 6.3.1 Specimen for a metal bath electrode . 31

IEC CDV 60851-5 © IEC 2025 – 4 – 55/2066/CDV
54 6.3.2 Specimen for a conductive suspension electrode . 31
55 6.4 Procedure . 31
56 6.5 Result . 31
57 7 Test 23: Pin hole test. 31
58 Annex A (informative) Dissipation factor methods . 33
59 A.1 Tangent delta – Intersection point . 33
60 A.2 Test methods . 33
61 A.2.1 Method A . 33
62 A.2.2 Method B – Wire coated with a conductive film . 34
63 A.3 Interpretation of results . 34
64 A.3.1 General . 34
65 A.3.2 Linear method . 34
66 A.3.3 Logarithmic method . 35
68 Figure 1 – Arrangement of cylinder and specimen for the breakdown voltage test . 11
69 Figure 2 – Device for twisting the specimen for breakdown voltage test . 13
70 Figure 3 – U-bend specimen for the breakdown voltage test (specimen placed in shot
71 bath) . 15
72 Figure 4 – Coil-wound specimen for the breakdown voltage test . 17
73 Figure 5 – Apparatus for testing the low-voltage continuity of covering . 20
74 Figure 6 – High-voltage d.c. continuity – Pulleys for wire size 0,050 mm to 0,250 mm . 23
75 Figure 7 – Pulley dimensions and spacing for wire size 0,250 mm to 1,600 mm . 23
76 Figure 8a – Graphite fibre single brush electrode assembly . 24
77 Figure 8b – Graphite fibre dual brush electrode assembly . 25
78 Figure 8 – Graphite fibre single or dual brush electrode asssembly . 25
79 Figure 9 – Suitable electrode arrangement for testing the dielectric dissipation factor . 30
80 Figure A.1 – Example of linear method for sole coating . 35
81 Figure A.2 – Example of logarithmic method for sole coating . 35
83 Table 1 – Rates of test voltage increase . 9
84 Table 2.1 – Loads applied to enamelled wire . 10
85 Table 2.2 – Loads and diameters of test cylinders applied to wire . 12
86 Table 3 – Loads applied to the wire and number of twists . 13
87 Table 4.1 – Off-line HVC test voltages for grades 1 – 3 . 26
88 Table 4.2 – Off-line HVC test voltages for grade of FIW 3 – FIW 9 . 27
89 Table 5 – In-line HVC test voltages . 29
IEC CDV 60851-5 © IEC 2025 – 5 – 55/2066/CDV
93 INTERNATIONAL ELECTROTECHNICAL COMMISSION
94 ____________
96 WINDING WIRES –
97 TEST METHODS –
99 Part 5: Electrical properties
103 FOREWORD
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