SIST EN 13411-4:2002+A1:2008
(Main)Terminations for steel wire ropes - Safety - Part 4: Metal and resin socketing
Terminations for steel wire ropes - Safety - Part 4: Metal and resin socketing
This European Standard specifies the minimum requirements for the molten metal and resin socketing of steel wire ropes conforming to EN 12385 parts 4 to 10.
The standard covers only those requirements that ensure that the socketing is strong enough to withstand a force of at least 100 % of the minimum breaking force of the rope.
NOTE Rope terminations made by socketing in accordance with this European Standard can be used for determining the breaking force of wire ropes in accordance with annex A of EN 12385-1:2002.
Socketing by the methods and materials described in this standard are for use within the temperature limits given in informative annex E.
Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 4: Vergießen mit Metall oder Kunstharz
Diese Europäische Norm legt die Mindestanforderungen für das Vergießen von Drahtseilen aus Stahldraht nach EN 12385 Teile 4 bis 10 mit Metall und Kunstharz fest.
Die Norm legt nur solche Anforderungen fest, die sicherstellen, dass der Verguss fest genug ist, um einer Kraft von mindestens 100 % der Mindestbruchkraft des Seiles zu widerstehen.
ANMERKUNG Seilendverbindungen durch Vergüsse nach dieser Europäischen Norm können verwendet werden, um die Bruchkraft von Drahtseilen nach Anhang A von EN 12385 1:2002 zu bestimmen.
Vergüsse, die mit den in dieser Norm beschriebenen Verfahren und Werkstoffen hergestellt sind, sind für Anwendungen innerhalb der im informativen Anhang E angegebenen Temperaturgrenzen geeignet.
Terminaisons des câbles d'acier - Sécurité - Partie 4: Manchonnage à l'aide de métal ou résine
La présente Norme européenne spécifie les prescriptions minimales pour le manchonnage à l'aide de métal fondu et
de résine des câbles en acier conformément à l'EN 12385, parties 4 à 10.
La présente norme couvre uniquement les prescriptions assurant que le manchonnage est suffisamment résistant
pour supporter une force d’au moins 100 % de la charge de rupture minimale du câble.
NOTE Les terminaisons de câbles réalisées par manchonnage conformément à la présente Norme européenne peuvent
être utilisées pour déterminer la charge de rupture des câbles en acier conformément à l'annexe A l'EN 12385-1:2002.
Le manchonnage effectué selon les méthodes et les matériaux décrits dans la présente Norme sont destinés à être
utilisés dans les limites de températures données dans l’annexe informative E.
Zaključki jeklenih žičnih vrvi - Varnost - 4. del: Zalivke iz kovin in umetnih smol
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 4: Vergießen mit Metall oder KunstharzTerminaisons des câbles d'acier - Sécurité - Partie 4: Manchonnage à l'aide de métal ou résineTerminations for steel wire ropes - Safety - Part 4: Metal and resin socketing77.140.99Drugi železni in jekleni izdelkiOther iron and steel products53.020.30Pribor za dvigalno opremoAccessories for lifting equipmentICS:Ta slovenski standard je istoveten z:EN 13411-4:2002+A1:2008SIST EN 13411-4:2002+A1:2008en,fr01-december-2008SIST EN 13411-4:2002+A1:2008SLOVENSKI
STANDARD
SIST EN 13411-4:2002+A1:2008
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13411-4:2002+A1
October 2008 ICS 53.020.30; 77.140.99 Supersedes EN 13411-4:2002 English Version
Terminations for steel wire ropes - Safety - Part 4: Metal and resin socketing
Terminaisons des câbles d'acier - Sécurité - Partie 4: Manchonnage à l'aide de métal ou résine
Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 4: Vergießen mit Metall oder Kunstharz This European Standard was approved by CEN on 11 November 2001 and includes Amendment 1 approved by CEN on 18 September 2008.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36
B-1050 Brussels © 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13411-4:2002+A1:2008: ESIST EN 13411-4:2002+A1:2008
EN 13411-4:2002+A1:2008 (E) 2 Contents page Foreword.3 Introduction.4 1 Scope.5 2 Normative references.5 3 Terms and definitions.5 4 List of hazards.7 5 Safety requirements and/or measures.7 6 Verification of the safety requirements and/or measures.10 7 Marking.11 Annex A (normative)
Molten metal socketing media.12 Annex B (normative)
Resin socketing media.13 Annex C (normative)
Type testing for assessment of molten metal or resin socketed termination.14 Annex D (informative)
Procedure for pre-treatment of bright rope for improved adhesion when socketing with lead-based alloys.15 Annex E (informative)
Operating temperature limits.16 Annex ZA (informative) !!!!Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC"""".17 Annex ZB (informative) !!!!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC"""".18 Bibliography.19
SIST EN 13411-4:2002+A1:2008
EN 13411-4:2002+A1:2008 (E) 3
Foreword This document (EN 13411-4:2002+A1:2008) has been prepared by Technical Committee CEN /TC 168 "Chains, ropes, webbing, slings and accessories - Safety", the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document supersedes EN 13411-4:2002. This document includes Amendment 1, approved by CEN on 2008-09-18. The start and finish of text introduced or altered by amendment is indicated in the text by tags !". This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document." The other Parts of this European Standard are: Part 1: General purpose steel thimbles Part 2: Spliced eyes Part 3: Ferrule secured eyes Part 5: U-bolt wire rope gripped terminations Part 6: Asymmetric wedge socket clevis Part 7: Symmetric wedge socket clevis The annexes A, B, and C are normative. !The Annexes D, E, ZA and ZB are informative." According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 13411-4:2002+A1:2008
EN 13411-4:2002+A1:2008 (E) 4 Introduction
This European Standard has been prepared to provide a means of conforming with the essential safety requirements of the Machinery Directive and associated EFTA regulations.
The methods of socketing described in this standard are based on historical experience and following them is considered to result in a rope termination having an efficiency of 100 % based on the minimum breaking force of the rope.
It is assumed that the included angle of the socket basket is not less than 9,5° nor greater than 18°.
It is also assumed that the socket is
suitable for heating without changing the characteristics of the socket material when the socketing medium is molten metal; strong enough for the rope; and suitable for the purpose for which it is intended. As the intended use of the rope should be known, resistance to fatigue loading is not covered.
While producing this standard it was assumed that negotiation occurs between the manufacturer and the user to decide which socketing medium is required.
SIST EN 13411-4:2002+A1:2008
EN 13411-4:2002+A1:2008 (E) 5 1 Scope This European Standard specifies the minimum requirements for the molten metal and resin socketing of steel wire ropes conforming to EN 12385 parts 4 to 10. The standard covers only those requirements that ensure that the socketing is strong enough to withstand a force of at least 100 % of the minimum breaking force of the rope. NOTE Rope terminations made by socketing in accordance with this European Standard can be used for determining the breaking force of wire ropes in accordance with annex A of EN 12385-1:2002. Socketing by the methods and materials described in this standard are for use within the temperature limits given in informative annex E. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments).
EN 59, Glass reinforced plastics - Measurement of hardness by means of a Barcol impressor. EN 12385-1:2002, Steel wire ropes – Safety – Part 1: General requirements. prEN 12385-2, Steel wire ropes – Safety – Part 2: Definitions, designation and classification. ISO 75-2, Plastics - Determination of temperature of deflection under load - Part 2: Plastics and ebonite. 3 Terms and definitions For the purpose of this European Standard, the terms and definitions given in prEN 12385-2 together with the following apply. Further nomenclature is given in Figure 1.
3.1
socket type of wire rope termination incorporating a socket basket
3.2
socket basket area of a socket in which a brushed rope end is secured using a socketing medium
3.3
serving wrapping, usually of wire or strand, for the purpose of securing a rope end to prevent its unlaying
3.4
primary serving serving applied prior to socketing and remaining in place at least until the socketing operation has been completed
3.5
secondary serving serving applied and subsequently removed at various stages of the socketing operation
3.6
gelling change in condition of resin from liquid to a semi-solid, jelly-like composition
SIST EN 13411-4:2002+A1:2008
EN 13411-4:2002+A1:2008 (E) 6 3.7
hooking procedure whereby the end of a wire forming part of a brush is bent backwards to form a hook
3.8 socketer person carrying out the socketing
3.9 competent person designated person, suitably trained, qualified by knowledge and experience and with the necessary instructions to ensure that the required operations are correctly carried out
Key 1
Length of tapered basket plus any parallel portion(s) including any radius at rope entry 2
Small end of tapered basket 3
Large end of tapered basket 4
Included angle of tapered basket 5
Bore (internal diameter at rope entry) 6
Pin hole centre line 7
Length of tapered basket 8
Length of parallel portion including any radius at rope entry 9
Protruding wires 10
Length of brush 11
Root of brush
NOTE Some sockets can have baskets with an extended parallel portion at the large end of the tapered basket. Figure 1 — Nomenclature of typical parts of socket and brush 3.10 resin socketing system system comprising instructions and materials for the socketing of wire ropes using resin as the media SIST EN 13411-4:2002+A1:2008
EN 13411-4:2002+A1:2008 (E) 7 3.11 socketing system designer person or organization that designs the socketing system and assumes responsibility for type testing
4 List of hazards Accidental release of a load due to failure of the socketed portion of a socketed rope termination puts at risk, either directly or indirectly, the safety or health of those persons within the danger zone. In order to provide the necessary strength of the socketed portion of a socketed termination this European Standard gives requirements for the method of socketing to ensure specified levels of performance are met. 5 Safety requirements and/or measures 5.1 General Socketing shall be carried out by a person trained in socketing. 5.2 Preparation of rope and socket 5.2.1 General The position of the wires and strands of the non-socketed portion of rope shall remain undisturbed during the socketing operation. Oxyacetylene or similar cutting shall not be applied owing to risk of heat damage to the wires. 5.2.2 Marking The rope shall be marked with the required length taking into account the length of the socket basket, the length of the brush to be formed, any additional brush length for the hooking of wires and, if used, the depth of any centralizing clamp. 5.2.3 Serving The rope shall be served with a permanent serving as shown in Figure 1. Unless specified otherwise by the socket manufacturer, the serving shall allow for penetration of the socketing medium between the served rope and the bore of the socket. The serving material shall be tinned or galvanized soft steel wire or strand. 5.2.4 Cleanliness of socket The inside face of the socket basket shall not be contaminated. NOTE This does not preclude the use of a releasing agent when socketing with resin. 5.2.5 Opening the brush The rope (including any steel core where appropriate) shall be unlaid into its constituent wires to form an open brush (see Figure 1). NOTE During this operation, care should be taken to avoid excessive bending of the wires, particularly at the root of the brush. Any fibre core shall be removed from the whole length of the brush. When socketing ropes with fibre cores with molten metal, the exposed end of the fibre core shall be protected from the effects of heat. SIST EN 13411-4:2002+A1:2008
EN 13411-4:2002+A1:2008 (E) 8 5.2.6 Pre-treatment of the brush The brush shall be degreased to remove all traces of lubricant. Degreasing shall be by either liquid or vapour methods. Care shall be taken to ensure that degreasing is confined to the brush. The wire brush shall be completely dry before the socketing medium is poured into the socket. NOTE When socketing with lead-based alloys the wires of a bright rope may be pre-treated for improved adhesion. An optional procedure is given in annex D. 5.2.7 Hooking Where type testing shows that hooking is necessary, the dimensions of the hooked portion shall not be such that it impedes the flow of the molten metal or resin during socketing, nor reduces the embedded length of the brush in the socketing medium. 5.2.8 Positioning and alignment of brush, rope and socket The socket shall be drawn over the brush until the root of the brush protrudes into the tapered portion at the small end by no more than 0,5 d. The wires shall be evenly distributed within the socket basket. The distance between the end of the brush and the large end of the socket basket shall be no greater than 5 % of the length of the socket basket. If the ends of the wires at the top of the brush do not protrude beyond the large end of the socket basket, the actual position of the wire ends in relation to the large end of the basket shall be measured and documented. The rope axis shall be coincident with the socket axis for a sufficient length, typically three lay lengths, but may be reduced by the use of suitable clamps. NOTE The concentricity of the rope in relation to the socket bore is part of the negotiation. 5.2.9 Sealing After positioning and alignment of the brush, the small end of the
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