Advanced technical ceramics - Methods of test for ceramic coatings - Part 2: Determination of coating thickness by the crater grinding method

This part of this European Standard specifies a method for the determination of the thickness of ceramic coatings by a crater grinding method which includes the grinding of a spherical cavity and subsequent microscopic examination of the crater.
NOTE   An alternative measurement of thickness, using a contact probe profilometer, is specified in EN 1071 1.

Hochleistungskeramik - Verfahren zur Prüfung keramischer Schichten - Teil 2: Bestimmung der Schichtdicke mit dem Kalottenschleifverfahren

Dieser Teil der Europäischen Norm legt ein Verfahren zur Bestimmung der Dicke von keramischen Schichten mit einem Kalottenschleifverfahren, das das Schleifen einer sphärischen Kalotte und die anschließende mikroskopische Prüfung der Kalotte einschließt, fest.
ANMERKUNG   Eine alternative Dickenmessung mit einem Kontaktprofilometer ist in prEN 1071-1 angegeben.

Céramiques techniques avancées - Méthodes d'essai pour revetements céramiques - Partie 2: Détermination de l'épaisseur du revetement par la méthode d'abrasion d'une calotte sphérique

La présente partie de cette Norme européenne spécifie une méthode permettant de déterminer l'épaisseur de revetements céramiques par une méthode d'abrasion d'une calotte sphérique qui comprend l'obtention par abrasion d'une cavité sphérique suivie d'un examen microscopique du cratere obtenu.
NOTE   Une autre méthode de mesure de l'épaisseur, a l'aide d'un profilometre a contact, est spécifiée dans l'EN 1071-1.

Advanced technical ceramics - Methods of test for ceramic coatings - Part 2: Determination of coating thickness by the crater grinding method

General Information

Status
Withdrawn
Publication Date
31-Dec-2003
Withdrawal Date
12-May-2016
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
12-May-2016
Due Date
04-Jun-2016
Completion Date
13-May-2016

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Advanced technical ceramics - Methods of test for ceramic coatings - Part 2: Determination of coating thickness by the crater grinding methodHochleistungskeramik - Verfahren zur Prüfung keramischer Schichten - Teil 2: Bestimmung der Schichtdicke mit dem KalottenschleifverfahrenCéramiques techniques avancées - Méthodes d'essai pour revetements céramiques - Partie 2: Détermination de l'épaisseur du revetement par la méthode d'abrasion d'une calotte sphériqueAdvanced technical ceramics - Methods of test for ceramic coatings - Part 2: Determination of coating thickness by the crater grinding method81.060.30Sodobna keramikaAdvanced ceramics25.220.99Druge obdelave in prevlekeOther treatments and coatingsICS:Ta slovenski standard je istoveten z:EN 1071-2:2002SIST EN 1071-2:2004en01-januar-2004SIST EN 1071-2:2004SLOVENSKI
STANDARDSIST ENV 1071-2:20001DGRPHãþD



SIST EN 1071-2:2004



EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 1071-2November 2002ICS 81.060.30Supersedes ENV 1071-2:1993English versionAdvanced technical ceramics - Methods of test for ceramiccoatings - Part 2: Determination of coating thickness by thecrater grinding methodCéramiques techniques avancées - Méthodes d'essai pourrevêtements céramiques - Partie 2: Détermination del'épaisseur du revêtement par la méthode d'abrasion d'unecalotte sphériqueHochleistungskeramik - Verfahren zur Prüfung keramischerSchichten - Teil 2: Bestimmung der Schichtdicke mit demKalottenschleifverfahrenThis European Standard was approved by CEN on 10 August 2002.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2002 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 1071-2:2002 ESIST EN 1071-2:2004



EN 1071-2:2002 (E)2ContentspageForeword.31Scope.42Normative references.43Significance and use.44Sampling.45Test procedure.55.1General.55.2Preparation of the test.55.3Test parameters.55.4Example of test.56Microscopic examination and measurement.66.1Examination.66.2Measurement.67Definitions, symbols and calculation.77.1Symbols and definitions.77.2Calculations.78Test report.8Annex A (informative)
Errors associated with using different formulae for calculating film thickness.13Bibliography.16SIST EN 1071-2:2004



EN 1071-2:2002 (E)3ForewordThis document (EN 1071-2:2002) has been prepared by Technical Committee CEN /TC 184 "Advanced technicalceramics", the secretariat of which is held by BSI.This European Standard shall be given the status of a national standard, either by publication of an identical text orby endorsement, at the latest by May 2003, and conflicting national standards shall be withdrawn at the latest byMay 2003.Annex A is informative.This document supersedes ENV 1071-2:1993.EN 1071 'Advanced technical ceramics – Methods of test for ceramic coatings' consists of seven parts:Part 1:Determination of coating thickness by contact probe profilometerPart 2:Determination of coating thickness by the crater grinding methodPart 3:Determination of adhesion and other mechanical failure modes by a scratch testPart 4:Determination of chemical compositionPart 5:Determination of porosityPart 6: Determination of the abrasion resistance of coatings by a micro-abrasion wear testPart 7:Determination of hardness and Young's modulus by instrumented indentation testAccording to the CEN/CENELEC Internal Regulations, the national standards organizations of the followingcountries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland,France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain,Sweden, Switzerland and the United Kingdom.SIST EN 1071-2:2004



EN 1071-2:2002 (E)41 ScopeThis part of this European Standard specifies a method for the determination of the thickness of ceramic coatings by acrater grinding method which includes the grinding of a spherical cavity and subsequent microscopic examination ofthe crater.NOTEAn alternative measurement of thickness, using a contact probe profilometer, is specified in EN 1071-1.2 Normative referencesThis European Standard incorporates by dated or undated reference, provisions from other publications. Thesenormative references are cited at the appropriate places in the text, and the publications are listed hereafter. Fordated references, subsequent amendments to or revisions of any of these publications apply to this EuropeanStandard only when incorporated in it by amendment or revision. For undated references the latest edition of thepublication referred to applies (including amendments).EN ISO/IEC 17025 General requirements for the competence of testing and calibrationlaboratories (ISO/IEC 17025:1999)ISO 3290Rolling bearings – Balls – Dimensions and tolerances.3 Significance and useThe coating thickness often plays a major role in the performance of coated tools and machine parts. Manydifferent techniques have been developed for assessing the coating thickness. Among these, the crater grindingmethod and the step height method (see EN 1071-1) are methods that are easy to perform and applicable to mostcoated systems.The method is simple and straightforward. A crater is ground into the coated part by means of a rotating ball wetted byan abrasive slurry. The thickness of the coating is derived from the ball and crater dimensional characteristics.Contrast between the different materials constituting the coating and substrate is a prerequisite for the method toenable the detection of the interface between the coating and the surface.NOTETest specimens should be either flat or cylindrical. Flatness can be considered as sufficient if the local specimenradius of curvature, Rs, satisfies the relation Rs > 100 × R (for error £ 1 %).4 SamplingA representative test specimen of the product under test shall be used. Test pieces shall be coated original items, orwhere this is not possible, made in the same way as the batch to be tested. For large parts, separate manufacturing ofthe test piece may be necessary.SIST EN 1071-2:2004



EN 1071-2:2002 (E)55 Test procedure5.1 GeneralA ball wetted by an abrasive suspension is rotated against the surface of the test piece. A spherical wear crater isthus produced, and the test is finished when the depth of penetration of the spherical crater is greater than the coatingthickness. The coating thickness is then derived from the size of the wear scars (full crater and substrate craterwidths) and the ball diameter.NOTE 1Different set-ups of test rigs can be used. The ball can be rotated freely on a drive shaft, whereby its mass is usedto produce the contact load, or it can be clamped in the drive axis while the specimen is loaded by means of a lever system.Alternatively, a wheel instead of a ball can be used, in which case the sample must also be rotated (this is the same principle asdimple grinder used for
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