Machines for mechanical processing of minerals and similar solid materials - Safety - Part 2: Specific requirements for feeding machinery and continuous handling equipment

This part of EN 1009 to be used together with EN 1009-1, specifies the safety requirements and their verification for the design and construction of feeding machinery for the mechanical processing of minerals and similar solid materials. In addition, it specifies the type of information on safe working practices (including residual risks) to be provided by the manufacturer. When requirements of this part of EN 1009 are different from those which are stated in EN 1009-1, the requirements of this part of EN 1009 take precedence over the requirements of EN 1009-1 for machines that have been designed and built according to the provisions of this part of EN 1009. This part of EN 1009, together with EN 1009-1, deals with all the significant hazards, hazardous situations and events relevant to feeding machinery when they are used as intended and under the conditions foreseen by the manufacturer (see Clause 4).
NOTE 1 EN 13309 specifies test methods and acceptance criteria for evaluating the electromagnetic compatibility of all kind of mobile construction machinery.
NOTE 2 Specific requirements related to road traffic regulations (e.g. lighting, dimensions, speed limit plate) are not taken into account in this standard. This part of EN 1009 is not applicable to feeding machinery which are manufactured before the date of publication of this document by CEN

Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen Stoffen - Sicherheit - Teil 2: Spezifische Anforderungen für Aufgabemaschinen und Stetigförderer

Dieser Teil der prEN 1009, der zusammen mit prEN 1009-1 anzuwenden ist, legt die Sicherheitsanforderungen und ihre Überprüfung für die Auslegung und Konstruktion von Aufgabemaschinen und Stetigförderern zur mechanischen Aufbereitung im Sinne von Abbau, Recycling und Aufbereitung von Mineralien und Nebenprodukten fest. Zusätzlich legt er fest, welche Informationen zum sicheren Betrieb (einschließlich Restgefahren) vom Hersteller zur Verfügung zu stellen sind.
Wenn Anforderungen dieses Teils der prEN 1009 von in prEN 1009-1 beschriebenen abweichen, haben die Anforderungen dieses Teils der prEN 1009 für Maschinen, die entsprechend den Anforderungen dieses Teils der prEN 1009 ausgelegt und konstruiert wurden, Vorrang vor den Anforderungen von prEN 1009-1.
Dieser Teil der prEN 1009 befasst sich zusammen mit prEN 1009-1 mit allen signifikanten Gefährdungen, Gefährdungssituationen und -ereignissen, die für Aufgabemaschinen gelten, wenn sie bestimmungsgemäß und unter den vom Hersteller vorhersehbaren Bedingungen verwendet werden (siehe Abschnitt 4).
ANMERKUNG 1   EN 13309 legt Prüfverfahren und Abnahmekriterien zur Bewertung der elektromagnetischen Verträglichkeit für alle Arten mobiler Baumaschinen fest.
ANMERKUNG 2   Spezifische Anforderungen im Hinblick auf Straßenverkehrsvorschriften (z. B. Beleuchtung, Abmessungen, Geschwindigkeitsanforderungen, Kennzeichen) werden in dieser Norm nicht berücksichtigt.
Dieser Teil der prEN 1009 gilt nicht für Aufgabemaschinen, die vor dem Datum der Veröffentlichung dieses Dokuments durch CEN hergestellt wurden.

Machines pour le traitement mécanique des minéraux et des matériaux solides similaires - Sécurité - Partie 2 : Prescriptions spécifiques pour les machines d'alimentation et équipements de manutention continue

La présente partie du prEN 1009, à utiliser conjointement avec le prEN 1009-1, spécifie les exigences de sécurité et leur vérification pour la conception et la construction de machines d'alimentation et équipements de manutention continue pour le traitement mécanique pour l'extraction, le recyclage et le traitement des minéraux et sous-produits. En outre, la présente Norme européenne spécifie le type d'informations que le fabricant doit fournir sur les pratiques d'utilisation sûre (incluant les risques résiduels).
Lorsque des exigences de la présente partie du prEN 1009 diffèrent de celles spécifiées dans le prEN 1009-1, les exigences de la présente partie du prEN 1009 prévalent sur les exigences du prEN 1009-1 pour les machines conçues et fabriquées conformément aux dispositions de la présente partie du prEN 1009.
La présente partie du prEN 1009, utilisée conjointement avec le prEN 1009-1, traite de tous les phénomènes dangereux et situations et événements dangereux significatifs inhérents aux machines d'alimentation dans le cadre d'une utilisation normale et des conditions prévues par le fabricant (voir l'Article 4).
NOTE 1   L'EN 13309 spécifie des méthodes d'essai et des critères d'acceptation pour l'évaluation de la compatibilité électromagnétique de tous les types de machines mobiles pour la construction.
NOTE 2   Les exigences spécifiques aux réglementations routières (par exemple éclairage, dimensions, plaque de limitation de vitesse) ne sont pas prises en compte dans la présente norme.
La présente partie du prEN 1009 ne s'applique pas aux machines d'alimentation qui ont été construites avant la date de publication du présent document par le CEN.

Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 2. del: Posebne zahteve za nakladalne stroje in opremo za kontinuirni transport

General Information

Status
Published
Public Enquiry End Date
17-Jan-2018
Publication Date
08-Jun-2020
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
04-Jun-2020
Due Date
09-Aug-2020
Completion Date
09-Jun-2020

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SLOVENSKI STANDARD
SIST EN 1009-2:2020
01-september-2020

Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 2. del:

Posebne zahteve za nakladalne stroje in opremo za kontinuirni transport

Machines for mechanical processing of minerals and similar solid materials - Safety -

Part 2: Specific requirements for feeding machinery and continuous handling equipment

Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen

Stoffen - Sicherheit - Teil 2: Spezifische Anforderungen für Aufgabemaschinen und

Stetigförderer

Machines pour le traitement mécanique des minéraux et des matériaux solides similaires

- Sécurité - Partie 2 : Prescriptions spécifiques pour les machines d'alimentation et

équipements de manutention continue
Ta slovenski standard je istoveten z: EN 1009-2:2020
ICS:
13.110 Varnost strojev Safety of machinery
73.120 Oprema za predelavo rudnin Equipment for processing of
minerals
91.220 Gradbena oprema Construction equipment
SIST EN 1009-2:2020 en,fr,de

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 1009-2:2020
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SIST EN 1009-2:2020
EN 1009-2
EUROPEAN STANDARD
NORME EUROPÉENNE
May 2020
EUROPÄISCHE NORM
ICS 73.120; 91.220
English Version
Machines for mechanical processing of minerals and
similar solid materials - Safety - Part 2: Specific
requirements for feeding machinery and continuous
handling equipment

Machines pour le traitement mécanique des minéraux Maschinen für die mechanische Aufbereitung von

et des matières solides similaires - Sécurité - Partie 2 : Mineralien und ähnlichen festen Stoffen - Sicherheit -

Prescriptions spécifiques pour les machines Teil 2: Spezifische Anforderungen für

d'alimentation et équipements de manutention Aufgabemaschinen und Stetigförderer
continue
This European Standard was approved by CEN on 13 April 2020.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this

European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references

concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN

member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by

translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management

Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,

Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,

Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and

United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels

© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1009-2:2020 E

worldwide for CEN national Members.
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SIST EN 1009-2:2020
EN 1009-2:2020 (E)
Contents Page

European foreword ....................................................................................................................................................... 3

Introduction .................................................................................................................................................................... 4

1 Scope .................................................................................................................................................................... 5

2 Normative references .................................................................................................................................... 5

3 Terms and definitions ................................................................................................................................... 6

4 Safety requirements and/or protective/risk reduction measures ............................................... 7

4.1 General ................................................................................................................................................................ 7

4.2 Vibrating feeders ............................................................................................................................................. 8

4.3 Reciprocating plate feeders......................................................................................................................... 8

4.4 Apron feeder ..................................................................................................................................................... 8

4.5 Belt feeder .......................................................................................................................................................... 8

4.6 Reclaiming feeder (under stockpile) or bins ........................................................................................ 8

4.7 Suspended feeders .......................................................................................................................................... 8

4.8 Continuous handling systems ..................................................................................................................... 9

5 Verification of safety requirements and/or protective/risk reduction measures .............. 11

6 Information for use ..................................................................................................................................... 13

6.1 General ............................................................................................................................................................. 13

6.2 Signals and warning devices .................................................................................................................... 13

6.3 Instruction handbook ................................................................................................................................. 13

Annex A (informative) Examples for feeding machinery and continuous handling

equipment ....................................................................................................................................................... 14

Annex B (informative) Trilingual terminology of feeders .......................................................................... 19

Annex C (informative) List of significant hazards ......................................................................................... 20

Annex ZA (informative) Relationship between this European Standard and the Essential

Requirements of Directive 2006/42/EC aimed to be covered .................................................... 25

Bibliography ................................................................................................................................................................. 27

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SIST EN 1009-2:2020
EN 1009-2:2020 (E)
European foreword

This document (EN 1009-2:2020) has been prepared by Technical Committee CEN/TC 151 “Construction

equipment and building material machines — Safety”, the secretariat of which is held by DIN.

This European Standard shall be given the status of a national standard, either by publication of an

identical text or by endorsement, at the latest by November 2020, and conflicting national standards shall

be withdrawn at the latest by May 2022.

Attention is drawn to the possibility that some of the elements of this document may be the subject of

patent rights. CEN shall not be held responsible for identifying any or all such patent rights.

This document has been prepared under a standardization request given to CEN by the European

Commission and the European Free Trade Association, and supports essential requirements of

EU Directive(s).

For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this

document.
This part of EN 1009 is intended to be used in conjunction with EN 1009-1:2020.

EN 1009 “Machines for mechanical processing of minerals and similar solid materials — Safety”

comprises the following parts:
— Part 1: Common requirements for machinery and processing plants

— Part 2: Specific requirements for feeding machinery and continuous handling equipment

— Part 3: Specific requirements for crushing and milling machinery
— Part 4: Specific requirements for screening machinery

— Part 5: Specific requirements for cleaning, recycling and mud treatment machinery

— Part 6: Specific requirements for mobile machinery (in preparation)

According to the CEN-CENELEC Internal Regulations, the national standards organisations of the

following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,

Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,

Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North

Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United

Kingdom.
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SIST EN 1009-2:2020
EN 1009-2:2020 (E)
Introduction
This document is a type-C standard as stated in EN ISO 12100.

This document is of relevance, in particular, for the following stakeholder groups representing the market

players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);

— health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.).

Others can be affected by the level of machinery safety achieved with the means of the document by the

above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);

— machine users/employees (e.g. trade unions, organizations for people with special needs);

— service providers, e.g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).

The above-mentioned stakeholder groups have been given the possibility to participate at the drafting

process of this document.

The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are

covered are indicated in the Scope of this document.

When requirements of this type-C standard are different from those which are stated in type-A or B

standards, the requirements of this type-C standard take precedence over the requirements of the other

standards for machines that have been designed and built according to the requirements of this type-C

standard.
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SIST EN 1009-2:2020
EN 1009-2:2020 (E)
1 Scope

This document, to be used together with EN 1009-1, specifies the safety requirements and their

verification for the design and construction of feeding machinery and continuous handling equipment for

the mechanical processing in quarrying, recycling and processing mineral and by-products. In addition,

it specifies the specific information (including residual risks) to be provided by the manufacturer.

When requirements of this document are different from those which are stated in EN 1009-1:2020, the

requirements of this part of EN 1009 take precedence over the requirements of EN 1009-1:2020 for

machines that have been designed and built according to the provisions of this document.

This document, together with EN 1009-1:2020, deals with all the significant hazards, hazardous

situations and events relevant to feeding machinery when they are used as intended and under the

conditions foreseen by the manufacturer (see Annex C).
This document does not cover:
— design relating to road traffic regulations;

— hazards arising from the use of the machines in potentially explosive atmospheres as well as from

processing of explosive materials and risks related to electromagnetic compatibility;

— specific hazards related to mobile machinery.

NOTE 1 EN ISO 13766-1 and EN ISO 13766-2 specify test methods and acceptance criteria for evaluating the

electromagnetic compatibility of all kinds of mobile construction machinery.

NOTE 2 prEN 1009-6 “Specific requirements for mobile and semi mobile equipment” is under preparation to

cover specific requirements (e.g. mobility, braking, access, frequent transportation), including exceptions and

additional requirements for mobile and semi mobile equipment. This means that mobile machines are not covered

as long as EN 1009-6 is not published by CEN.

This document is not applicable to feeding machinery and continuous handling equipment which are

manufactured before the date of publication of this document by CEN.
2 Normative references

The following documents are referred to in the text in such a way that some or all of their content

constitutes requirements of this document. For dated references, only the edition cited applies. For

undated references, the latest edition of the referenced document (including any amendments) applies.

EN 618:2002+A1:2010, Continuous handling equipment and systems — Safety and EMC requirements for

equipment for mechanical handling of bulk materials except fixed belt conveyors

EN 620:2002+A1:2010, Continuous handling equipment and systems — Safety and EMC requirements for

fixed belt conveyors for bulk materials

EN 1009-1:2020, Machines for mechanical processing of minerals and similar solid materials — Safety —

Part 1: Common requirements for machinery and processing plants

EN 61800-5-2:2007, Adjustable speed electrical power drive systems — Part 5-2: Safety requirements —

Functional (IEC 61800-5-2:2007)

EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk

reduction (ISO 12100:2010)
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SIST EN 1009-2:2020
EN 1009-2:2020 (E)

EN ISO 13857:2019, Safety of machinery — Safety distances to prevent hazard zones being reached by

upper and lower limbs (ISO 13857:2019)

EN ISO 14122-3:2016, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs,

stepladders and guard-rails (ISO 14122-3:2016)

EN ISO 13854:2019, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body

(ISO 13854:2017)

EN ISO 13856-2:2013, Safety of machinery — Pressure-sensitive protective devices — Part 2: General

principles for design and testing of pressure-sensitive edges and pressure-sensitive bars (ISO 13856-2:2013)

EN 61496-1:2013, Safety of machinery — Electro-sensitive protective equipment — Part 1: General

requirements and tests
3 Terms and definitions

For the purposes of this document, the terms and definitions given in EN ISO 12100:2010,

EN 1009-1:2020, EN 618:2002+A1:2010, EN 620:2002+A1:2010 and the following apply.

ISO and IEC maintain terminological databases for use in standardization at the following addresses:

— ISO Online browsing platform: available at https://www.iso.org/obp/ui
— IEC Electropedia: available at http://www.electropedia.org/

NOTE Annex A shows examples for feeding machinery and continuous handling equipment.

3.1
apron feeder

feeder that transfers material on an apron conveyor typically made up of multiple steel assemblies with

a depth of material and/or speed of conveyor determining the feed rate
3.2
belt feeder

shortened form of belt conveyor, normally running at slow speed, designed to extract or control the rate

of flow of bulk materials from hoppers
[SOURCE: EN 620:2002+A1:2010, 3.2.4]
3.3
reciprocating table feeder
reciprocating plate feeder

feeder composed of a horizontal or declined tray or trough to which reciprocating motion is imparted

usually by crank shaft or hydraulic cylinder which is fed when the tray is moving backwards and material

slides off in the front
3.4
vibrating feeder
shaking feeder

feeder that uses vibration as the main means to “feed” material to a process or machine

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SIST EN 1009-2:2020
EN 1009-2:2020 (E)
3.5
screw conveyor
screw feeder

conveyor for loose bulk materials with a trough or tube as the carrying medium, the material being moved

by the action of a rotating screw
Note 1 to entry: This screw can be rigid or flexible to take curves.
[SOURCE: EN 618:2002+A1:2010, 3.1.4, modified]
3.6
roller grizzly feeder
grizzly feeder

feeder separating oversized material preventing fine material from entering the crusher and/or further

process
3.7
blade feeder
feeder using blades to position material from a 3D point of view
3.8
bucket elevator

elevator for loose bulk materials with buckets as the carrying medium attached to a belt or chains as the

driving medium
[SOURCE: EN 618:2002+A1:2010, 3.1.3]
4 Safety requirements and/or protective/risk reduction measures
4.1 General

4.1.1 Feeding machinery and continuous handling equipment shall comply with the requirements of

EN 1009-1:2020, as far as not modified or replaced by the requirements of this part.

4.1.2 To avoid overflow, feed bin design for feeders shall consider the size of the feeding equipment,

e.g. trucks, shovels or similar to be used. Especially at the feed- and transfer points, guide plates or similar

means shall be provided to prevent material from overflowing and falling down. If necessary, fixed guards

as specified in EN 1009-1:2020, 4.11.2 shall be located around the hopper to prevent access.

Feeding equipment provides a free passage for material to be passed to the next stage of the processing

plant. If this free passage can be blocked by a particularly large piece of rock or stone, then suitable

clearance methods and equipment shall be provided to ensure the operator does not have cause to

approach the feeder or associated equipment whilst it is in operation. The material guides shall be

designed in such a way that material blockage and material accumulation are minimized (see also 6.3).

The manufacturer shall define provisions and/or methods for clearing of the obstruction in such a

manner that danger to personnel is kept to a minimum.

4.1.3 When the feeding equipment gets blocked by material and it is necessary for the operators to

enter the machine, means shall be provided to prevent the operator falling into the associated machine

or into a chute according to EN 1009-1:2020, 4.4.

4.1.4 Where a feed device has been paused as part of the normal operation of the plant (autonomous

or manual control of the feed process), no restart delay or warning is required when the device

autonomously restarts, provided that the plant itself has not been stopped. This does not apply to Bucket

elevators, swivelling conveyors, floating conveyors and screw conveyors
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SIST EN 1009-2:2020
EN 1009-2:2020 (E)
4.2 Vibrating feeders

Access to crushing points shall be prevented by guards as specified in EN 1009-1:2020, 4.11 or safety

distances shall be provided according to EN ISO 13854:2019.
The residual hazards shall be identified with safety labels.

If the feeder is located under stockpile, bins or glory hole, in order to reduce burying hazard during

maintenance, means shall be provided to stop material feeding and adjust the flow (e.g. inserting bars,

closing gate or flap).
4.3 Reciprocating plate feeders

4.3.1 Guards in accordance with EN 1009-1:2020, 4.11 shall be provided for the crushing or shearing

points due to the oscillating movement of the plate feeder (e.g. at the transfer points).

4.3.2 For inclined reciprocating plate feeders, means for locking against incidental moving during

maintenance shall be provided.

If the feeder is located under stockpile, bins or glory hole, in order to reduce burying hazard during

maintenance, means shall be provided to stop material feeding and adjust the flow (e.g. inserting bars,

closing gate or flap).
4.4 Apron feeder

4.4.1 Particularly the design of the transporting section of inclined apron feeders shall consider that

material rolling back cannot get outside the feeder or its hoppers/chutes.

4.4.2 During maintenance work, the apron feeder deck shall be protected against reverse motion, at

least by means of a back stop.

4.4.3 It shall be ensured that the moving parts cannot be reached by the operator by guards complying

with EN 1009-1:2020, 4.11.

If the feeder is located under stockpile, bins or glory hole, in order to reduce burying hazard during

maintenance, means shall be provided to stop material feeding and adjust the flow (e.g. inserting bars,

closing gate or flap).
4.5 Belt feeder

If the feeder is located under stockpile, bins or glory hole, in order to reduce burying hazard during

maintenance, means shall be provided to stop material feeding and adjust the flow (e.g. inserting bars,

closing gate or flap).
4.6 Reclaiming feeder (under stockpile) or bins

To reduce burying hazard during maintenance, means shall be provided to stop material feeding and

adjust the flow (e.g. inserting bars, closing gate or flap).
4.7 Suspended feeders
Means (e.g. safety wire) shall be pr
...

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