Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 14: Reel splitter

This European Standard applies to reel splitters intended for use in paper making and shall be used together with !EN 1034-1:2000+A1:2010". It deals with all significant hazards, hazardous situations and hazardous events relevant to reel splitters when used as intended and under the conditions reasonably foreseen by the manufacturer as incorrect application (see clause 4). This European Standard applies only to reel splitters with a movable knife and of the following designs: - machines with a vertically moving knife pressed downwards from the top onto the reel, generally right to the core so that the layers of wound paper are separated one after the other and fall off; - machines with a driven and movable circular knife that cuts the wound layers of the horizontal reel successively, beginning from the top down to the core, with the cut layers of wound paper falling off one after the other. This European Standard also applies to the integrated conveyor belts and the integrated pivoting platform. This European Standard also covers the guard rails at the interface of the reel splitter and a pulper that is charged with an integrated conveyor belt of the reel splitter.

Sicherheit von Maschinen - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrüstung - Teil 14: Rollenspaltmaschinen

Diese Europäische Norm gilt für Rollenspaltmaschinen, die zur Verwendung bei der Papierherstellung
bestimmt sind und ist zusammen mit !EN 1034-1:2000A1:2010" anzuwenden. Sie behandelt alle
signifikanten Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse, die auf Rollenspaltmaschinen
zutreffen, wenn sie bestimmungsgemäß und unter Bedingungen, die vom Hersteller als Fehlanwendung
vernünftigerweise vorhersehbar sind, verwendet werden (siehe Abschnitt 4).
Diese Europäische Norm behandelt nur Rollenspaltmaschinen mit beweglichem Messer und folgender
Bauarten:
 Maschinen mit einem vertikal bewegten Messer, das von oben auf die liegende Rolle, üblicherweise bis
hin zur Hülse gedrückt wird, sodass die Lagen der Papierwicklung nacheinander aufgetrennt werden und
herabfallen;
 Maschinen mit angetriebenem und verfahrbarem Kreismesser, das die Wicklungslagen der Rolle in
horizontaler Richtung von oben beginnend sukzessive, üblicherweise bis hin zur Hülse schneidet, wobei
die durchtrennten Lagen der Papierwicklung nacheinander herabfallen.
Diese Europäische Norm gilt auch für die integrierten Förderbänder und die integrierte Schwenkbühne.
Diese Europäische Norm behandelt außerdem die Absturzgefahr an der Schnittstelle zwischen Rollenspaltmaschine
und einem Stofflöser, der mit einem integrierten Förderband der Rollenspaltmaschine beschickt
wird.
ANMERKUNG Stofflöser werden in EN 1034-4 behandelt.
Diese Europäische Norm gilt nicht für Rollenspaltmaschinen, die vor Veröffentlichung dieser EN hergestellt
wurden.

Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines de fabrication et de finition du papier - Partie 14: Cisailles à bobine

Cette Norme européenne s‘applique aux cisailles à bobine qui sont destinées à une utilisation dans la fabrication de papier et doit être appliquée conjointement avec l'!EN 1034-1:2000+A1:2010". Elle traite tous les phénomènes dangereux significatifs, situations et événements dangereux qui surviennent sur des cisailles à bobine lorsque celles-ci sont utilisées normalement et dans les conditions d’utilisation abusive qui peuvent raisonnablement être prévues par le fabricant (voir Article 4).
La présente norme traite uniquement les cisailles à bobine avec couteau mobile et conceptions suivantes :
—   machine avec un couteau déplacé verticalement, qui est appuyé par le haut sur la bobine couchée, habituellement en direction du mandrin, de sorte que les couches de la bobine de papier sont séparées et tombent les unes après les autres ;
—   machine avec couteau circulaire entraîné et déplaçable, qui coupe les couches d’enroulement de la bobine dans le sens horizontal en commençant par le haut, de façon successive et habituellement en direction du mandrin, les couches séparées de la bobine de papier tombant les unes après les autres.
Cette norme s‘applique également aux bandes transporteuses intégrées et à la pelle de relevage intégrée.
Cette norme traite également le phénomène dangereux de chute dans le triturateur au niveau de l’interface entre la cisaille à bobine et un triturateur, qui est alimenté avec une bande transporteuse intégrée de la cisaille à bobine.
NOTE   Les triturateurs la présente dans EN 1034-4.
La présente Norme européenne n’est pas applicable aux cisailles à bobine qui ont été fabriquées avant la publication de ce document par le CEN.

Varnost strojev - Varnostne zahteve za načrtovanje in konstrukcijo strojev in opreme za izdelavo papirja - 14. del: Stroji za rezanje zvitkov

Ta evropski standard velja za stroje za rezanje zvitkov, ki so namenjeni uporabi pri izdelavi papirja, in se uporablja skupaj z EN 1034-1:2000+A1:2010. Obravnava vse bistvene nevarnosti, nevarne situacije in nevarne dogodke, pomembne za stroje za rezanje papirja, ko se uporabljajo kot predvideno in pod pogoji napačne uporabe, ki jo proizvajalec lahko upravičeno predvidi (glej Klavzulo 4). Ta evropski standard velja le za stroje za rezanje zvitkov s premičnim nožem in z naslednjimi oblikami: - stroji z navpično premikajočim se nožem, ki se z vrha potisne navzdol na zvitek, navadno desno od sredine, tako da se plasti zvitega papirja ena po ena ločijo in odpadejo; - stroji z gnanim in premičnim krožnim nožem, ki zaporedno reže zvite plasti vodoravnega zvitka in začenja od zgoraj navzdol proti sredini, tako da odrezane plasti zvitega papirja odpadajo ena za drugo. Ta evropski standard velja tudi za integrirane transportne trakove in integrirane vrtljive platforme. Ta evropski standard zajema tudi varnostne ograje med strojem za rezanje zvitkov in razpuščevalnikom, ki ga napaja integrirani transportni trak stroja za rezanje zvitkov.

General Information

Status
Published
Publication Date
18-Jan-2010
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
17-Dec-2009
Due Date
21-Feb-2010
Completion Date
19-Jan-2010

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Maschinen - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrüstung - Teil 14: RollenspaltmaschinenSécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines de fabrication et de finition du papier - Partie 14: Cisailles à bobineSafety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 14: Reel splitter85.100Oprema za papirno industrijoEquipment for the paper industry21.020Characteristics and design of machines, apparatus, equipment13.110Varnost strojevSafety of machineryICS:Ta slovenski standard je istoveten z:EN 1034-14:2005+A1:2009SIST EN 1034-14:2006+A1:2010en,fr01-februar-2010SIST EN 1034-14:2006+A1:2010SLOVENSKI

STANDARD
SIST EN 1034-14:2006+A1:2010
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1034-14:2005+A1
December 2009 ICS 85.100 Supersedes EN 1034-14:2005English Version

Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 14: Reel splitter

Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines de fabrication et de finition du papier - Partie 14: Cisailles à bobine

Sicherheit von Maschinen - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrüstung - Teil 14: Rollenspaltmaschinen This European Standard was approved by CEN on 5 October 2005 and includes Amendment 1 approved by CEN on 17 November 2009.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,

B-1000 Brussels © 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1034-14:2005+A1:2009: ESIST EN 1034-14:2006+A1:2010

EN 1034-14:2005+A1:2009 (E) 2 Contents Page Foreword ..............................................................................................................................................................3Introduction .........................................................................................................................................................41Scope ......................................................................................................................................................42Normative references ............................................................................................................................43Terms and definitions ...........................................................................................................................64List of significant hazards ....................................................................................................................75Safety requirements and/or measures ................................................................................................85.1General ....................................................................................................................................................85.2Loading ...................................................................................................................................................95.3Danger zone of the splitting/cutting device including access to the conveyor belts ....................95.4Reel splitters for pulpers ................................................................................................................... 115.5Start-up warning device ..................................................................................................................... 115.6Emergency stop devices .................................................................................................................... 115.7Equipment for make-ready and maintenance .................................................................................. 115.8Safety measures for cleaning operations ........................................................................................ 125.9Workplaces, access stairs, catwalks, passageways ....................................................................... 125.10Noise .................................................................................................................................................... 125.11Isolation and energy dissipation, prevention of unexpected start-up .......................................... 125.12Ergonomic aspects ............................................................................................................................. 125.13Control systems and actuators ......................................................................................................... 125.14Integrated lighting............................................................................................................................... 135.15Electrical equipment ........................................................................................................................... 135.16Hydraulic equipment .......................................................................................................................... 135.17Pneumatic equipment ........................................................................................................................ 136Verification of safety requirements and/or measures ..................................................................... 137Information for use ............................................................................................................................. 13Annex ZA (informative)

Relationship between this European Standard and the Essential Requirements of EU Directive 93/87/EC ........................................................................................... 15Annex ZB (informative)

!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC"""" .................................................................................. 16 Figures

Figure 1 — Example of a rell splitter with conveyor belts and pivoting platform ....................................... 6 Tables

Table 1 — List of significant hazards .............................................................................................................. 8 Table 2 — Methods used to verify safety requirements and/or measures ................................................ 13

SIST EN 1034-14:2006+A1:2010

EN 1034-14:2005+A1:2009 (E) 3 Foreword This document (EN 1034-14:2005+A1:2009) has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery - Safety”, the secretariat of which is held by DIN. This document shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2010, and conflicting national standards shall be withdrawn at the latest by June 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 17 November 2009. This document supersedes EN 1034-14:2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags !". !This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document." According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 1034-14:2006+A1:2010

EN 1034-14:2005+A1:2009 (E) 4 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1.

The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this European Standard. For machines that have been designed and built according to the provisions of this C standard, the following stipulation applies: When provisions of this type C standard are different from those which are stated in

type B standards or from provisions made in !EN 1034-1:2000+A1:2010", the provisions of this type C standard take precedence over the provisions of the other standards. 1 Scope This European Standard applies to reel splitters intended for use in paper making and shall be used together with !EN 1034-1:2000+A1:2010". It deals with all significant hazards, hazardous situations and hazardous events relevant to reel splitters when used as intended and under the conditions reasonably foreseen by the manufacturer as incorrect application (see clause 4).

This European Standard applies only to reel splitters with a movable knife and of the following designs:  machines with a vertically moving knife pressed downwards from the top onto the reel, generally right to the core so that the layers of wound paper are separated one after the other and fall off;  machines with a driven and movable circular knife that cuts the wound layers of the horizontal reel successively, beginning from the top down to the core, with the cut layers of wound paper falling off one after the other.

This European Standard also applies to the integrated conveyor belts and the integrated pivoting platform. This European Standard also covers the guard rails at the interface of the reel splitter and a pulper that is charged with an integrated conveyor belt of the reel splitter. NOTE Pulpers are dealt with in EN 1034-4. This European Standard is not applicable to reel splitters which are manufactured before the date of publication of this EN. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs. EN 349:1993, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body. EN 418:1992, Safety of machinery — Emergency stop equipment — Functional aspects — Principles for design. SIST EN 1034-14:2006+A1:2010

EN 1034-14:2005+A1:2009 (E) 5 EN 574:1996, Safety of machinery — Two-hand controls, functional aspects, principles for design. EN 619:2002, Continuous conveyors and systems — Safety and EMC requirements for mechanical conveying systems for packaged goods. EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards. EN 954-1:1997, Safety of machinery — Safety related parts of control systems — Part 1: General principles for design. EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Hydraulics. EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Pneumatics. EN 999:1998, Safety of machinery — The positioning of protective equipment in respect of approach speeds of parts for the human body. !EN 1034-1:2000+A1:2010", Safety of machinery — Safety requirements for the design and construction of paper making and finishing machines — Part 1: Common requirements. EN 1034-4:2005, Safety of machinery — Safety requirements for the design and construction of paper making and finishing machines — Part 4: Pulpers and their loading facilities. EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection. EN 1760-1:1997, Safety of machinery — Pressure-sensitive safety devices — Part 1: General principles for the design and testing of pressure-sensitive mats and pressure-sensitive floors.

EN 1760-2:2001, Safety of machinery — Pressure-sensitive safety devices — Part 2: General principles for the design and testing of pressure-sensitive edges and pressure-sensitive bars.

EN 1837:1999, Safety of machinery — Intergal lighting of machines. EN 13023:2003, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment — Accuracy categories 2 and 3. EN 60204-1:1997, Safety of machinery — Electrical equipment — Part 1: General requirements

(IEC 60204-1:1997). EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989). EN 61000-6-2:2001, Electromagnetic compatibility (EMC) — Part 6-2: Generic standard — Immunity —

Part 2: Industrial environment (IEC 61000-6-2:1999, modified). EN 61496-1:2004, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements and tests (IEC 61496-1:2004, modified). prEN 61496-2:1997, Safety of machinery — Electro-sensitive protective equipment — Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs) (IEC 61496-2:1997, modified). EN ISO12100-1:2003, Safety of machinery — Basic concepts — General principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003). SIST EN 1034-14:2006+A1:2010

EN 1034-14:2005+A1:2009 (E) 6 EN ISO 12100-2:2003, Safety of machinery — Basic concepts — General principles for design - Part 2: Technical principles and specifications (ISO 12100-2:2003). 3 Terms and definitions For the purpose of this European Standard, the definitions given in !EN 1034-1:2000+A1:2010", EN ISO 12100-1:2003 and the following terms and definitions apply: 3.1 reel splitter machine used for splitting waste paper reels or reel cores with a power-driven knife in a plane running through the reel axis. Figure 1 illustrates an example of this

NOTE Safety devices are not shown Key 1
Pivoting platform 2
Splitting/cutting device 3
Conveyor belt

Figure 1 — Example of a rell splitter with conveyor belts and pivoting platform 3.2

knife bar moving bar in the machine frame that secures and guides the knife 3.3
reel bed part of the machine on which the reel lies for splitting/cutting
SIST EN 1034-14:2006+A1:2010

EN 1034-14:2005+A1:2009 (E) 7 3.4 pivoting platform hydraulically or pneumatically driven device with which the reel is raised and guided to the integrated conveyor belt or reel bed

3.5 conveyor belt continuous conveyor by means of which the reels are fed to the splitting/cutting device and/or with which the cut paper is discharged from the machine

3.6 D maximum diameter or the reels that can be split with the reel splitter, given in m

4 List of significant hazards This clause contains all the significant hazards, hazardous situations and hazardous events, as far as they are dealt with in this standard, which are identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk.

SIST EN 1034-14:2006+A1:2010

EN 1034-14:2005+A1:2009 (E) 8 Table 1 — List of significant hazards Hazards EN 1034-14:2005 !!!!EN 1034-1:2000+A1:2010"""" Mechanical hazards:

Crushing or shearing hazard 5.2.2; 5.3.2; 5.3.4 5.1; 5.3 Cutting or severing hazard 5.2.1; 5.3.1; 5.3.2; 5.3.3 5.1; 5.11 High-pressure fluid ejection hazard 5.16; 5.17 5.24 Falling off/ejection of parts (of machines or processed material/workpieces) 5.2.2; 5.23; 5.2.4; 5.3.1a)(3); 5.3.5; 5.13.2; 5.13.4 5.2 Slip, trip and fall hazards in relationship with machines

5.4; 5.9 5.5 Electrical hazards, for example:

Electrical contact (direct or indirect) 5.15 5.23 External influences on electrical equipment 5.15 5.23 Hazards generated by noise, resulting in:

Hearing loss (deafness), other physiological disorders

5.10 5.15 Interferences with speech communication, acoustic signals etc. 5.10 5.15 Hazards generated by neglecting ergonomic principles in machine design caused for example by:

Unhealthy postures or excessive efforts 5.2.1; 5.2.5; 5.12 5.22 Inadequate area lighting 5.14 5.18 Hazards caused by failure of energy supply and other functional disorders:

Failure of energy supply
5.11; 5.17 5.8 Failure, malfunction of control system

5.2.2; 5.13; 5.15; 5.16; 5.17 5.14 Unexpected start-up 5.3.6; 5.5; 5.11; 5.13 5.6; 5.8 Errors of fitting 5.7 clause 7 Emergency measures 5.4.3; 5.6 5.7; 5.18; 5.19 Feeding/removal of workpieces 5.2.1; 5.2.5; 5.2.6 5.10 Equipment required for safe adjustm

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