Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 5: Machines for the production of corrugated board and machines for the conversion of flat and corrugated board

This standard applies to machines for the production of corrugated board and the conversion of flat and
corrugated board:
. corrugated board production machines;
. folder gluer machines;
. printer slotters, rotary die cutters and combined machines (inline machines);
. hand-fed platen machines for cutting and creasing;
. automatic platen machines for cutting and creasing;
. tube winding machines.
This document shall be used together with EN 1010-1:2004. Both parts together identify all significant hazards
relevant to machines for the production of corrugated board and the conversion of flat and corrugated board
when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The
specific requirements in EN 1010-5 take precedence over respective requirements in EN 1010-1:2004.
This document does not deal with risks generated by noise emitted from the machines. These issues are
fundamentally covered in EN 1010-1:2004 However, this document specifies requirements for noise reduction
of corrugated board and flatbed punching machines.

Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Wellpappenerzeugungs-, Flach- und Wellpappenverarbeitungsmaschinen

Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 5: Machines de fabrication du carton ondulé et machines de transformation du carton plat et du carton ondulé

La présente norme s'applique aux machines de fabrication du carton ondulé et aux machines de transformation du carton plat et du carton ondulé :
- onduleuses ;
- plieuses-colleuses ;
- groupes slotters imprimants, découpeurs rotatifs et combinés (machines en ligne) ;
- presses platines manuelles a découper et a refouler ;
- presses platines automatiques a découper et a refouler ;
- machines a fabriquer les tubes.
Le présent document doit etre utilisé conjointement au prEN 1010-1:2003. Les deux parties traitent en commun tous les phénomenes dangereux significatifs qui s'appliquent aux onduleuses et aux machines de transformation du carton plat et du carton ondulé en utilisation normale et conformément aux conditions prévues par le fabricant (voir Article 4). Les prescriptions spécifiques définies dans le prEN 1010-5 ont la priorité sur les prescriptions prévues par le prEN 1010-1:2003.
Le présent document aborde les risques induits par le bruit émis par les machines. Cet aspect est essentiellement traité dans le prEN 1010-1:2003. Cependant, pour les onduleuses et les presses platine automatiques, des prescriptions sont prévues en matiere de réduction du bruit.
Le présent document ne s'applique pas aux onduleuses et aux machines de transformation du carton plat et du carton ondulé dont la fabrication est antérieure a la publication du présent document par le CEN.

Varnost strojev – Varnostne zahteve za načrtovanje in konstrukcijo tiskarskih strojev in strojev za obdelavo papirja – 5. del: Stroji za izdelavo valovitega kartona in lepenke in stroji za obdelavo ploskega in valovitega kartona in lepenke

General Information

Status
Published
Publication Date
31-Aug-2005
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
01-Sep-2005
Due Date
01-Sep-2005
Completion Date
01-Sep-2005

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SLOVENSKI STANDARD
SIST EN 1010-5:2005
01-september-2005
9DUQRVWVWURMHY±9DUQRVWQH]DKWHYH]DQDþUWRYDQMHLQNRQVWUXNFLMRWLVNDUVNLK

VWURMHYLQVWURMHY]DREGHODYRSDSLUMD±GHO6WURML]DL]GHODYRYDORYLWHJDNDUWRQD

LQOHSHQNHLQVWURML]DREGHODYRSORVNHJDLQYDORYLWHJDNDUWRQDLQOHSHQNH

Safety of machinery - Safety requirements for the design and construction of printing and

paper converting machines - Part 5: Machines for the production of corrugated board and

machines for the conversion of flat and corrugated board
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von
Druck- und Papierverarbeitungsmaschinen - Wellpappenerzeugungs-, Flach- und
Wellpappenverarbeitungsmaschinen

Sécurité des machines - Prescriptions de sécurité pour la conception et la construction

de machines d'impression et de transformation du papier - Partie 5: Machines de

fabrication du carton ondulé et machines de transformation du carton plat et du carton

ondulé
Ta slovenski standard je istoveten z: EN 1010-5:2005
ICS:
37.100.10 Reprodukcijska oprema Reproduction equipment
85.100 Oprema za papirno industrijo Equipment for the paper
industry
SIST EN 1010-5:2005 en

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------
EUROPEAN STANDARD
EN 1010-5
NORME EUROPÉENNE
EUROPÄISCHE NORM
May 2005
ICS 85.100
English version
Safety of machinery - Safety requirements for the design and
construction of printing and paper converting machines - Part 5:
Machines for the production of corrugated board and machines
for the conversion of flat and corrugated board

Sécurité des machines - Prescriptions de sécurité pour la Sicherheit von Maschinen - Sicherheitsanforderungen an

conceptions des machines d'impression, de transformation Konstruktion und Bau von Druck- und

et définition du papier - Partie 5: Onduleuses et machines Papierverarbeitungsmaschinen - Wellpappenerzeugungs-,

de trasformation du carton plat et du carton ondulé Flach- und Wellpappenverarbeitungsmaschinen

This European Standard was approved by CEN on 2 September 2004.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European

Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national

standards may be obtained on application to the Central Secretariat or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation

under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official

versions.

CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,

Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,

Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels

© 2005 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1010-5:2005: E

worldwide for CEN national Members.
---------------------- Page: 2 ----------------------
EN 1010-5:2005 (E)
Contents Page

Foreword .......................................................................................................................................................4

Introduction...................................................................................................................................................5

1 Scope................................................................................................................................................5

2 Normative references.......................................................................................................................6

3 Terms and definitions ......................................................................................................................6

4 List of significant hazards................................................................................................................8

5 Safety requirements and/or measures ..........................................................................................13

5.1 General............................................................................................................................................13

5.2 Machines for the production of corrugated board........................................................................13

5.2.1 Entire machines..............................................................................................................................13

5.2.2 Unwinding stations ........................................................................................................................14

5.2.3 Splicers...........................................................................................................................................17

5.2.4 Preheater ........................................................................................................................................18

5.2.5 Single facer.....................................................................................................................................20

5.2.6 Inclined belt conveyor....................................................................................................................23

5.2.7 Bridge .............................................................................................................................................23

5.2.8 Braking and web aligning section .................................................................................................24

5.2.9 Glue machine (Figure 11, item 1)...................................................................................................24

5.2.10 Heating and pulling section ...........................................................................................................24

5.2.11 Rotary shears (Figure 11, item 16).................................................................................................27

5.2.12 Pulling unit (Figure 12)...................................................................................................................27

5.2.13 Slitter-scorer units..........................................................................................................................28

5.2.14 Web diverter ...................................................................................................................................29

5.2.15 Sheeters..........................................................................................................................................29

5.2.16 Stacker devices ..............................................................................................................................30

5.3 Folding box gluer machines ..........................................................................................................32

5.3.1 Feeder.............................................................................................................................................32

5.3.2 Folding section...............................................................................................................................33

5.3.3 Gluing section ................................................................................................................................34

5.3.4 Folding belt.....................................................................................................................................34

5.3.5 Pressing section.............................................................................................................................35

5.3.6 Entire machine................................................................................................................................35

5.4 Inline machines ..............................................................................................................................36

5.4.1 Entire machine (Figure 20).............................................................................................................36

5.4.2 Feeding unit (Figure 20, item 1) .....................................................................................................36

5.4.3 Printing unit (Figure 20, item 5) .....................................................................................................39

5.4.4 Slitter-scorer unit (Figure 20, item 7), rotary die cutter (Figure 20, item 8)..................................39

5.4.5 Folding unit (folding box gluer) (Figure 20, item 10).....................................................................40

5.4.6 Stitching unit (Figure 20, item 11)..................................................................................................40

5.4.7 Delivery (Figure 20, item 12) ..........................................................................................................41

5.5 Hand-fed platen machines for cutting and creasing.....................................................................41

5.6 Automatic flatbed punching machines..........................................................................................44

5.6.1 Feeder (Figure 24, item 1) ..............................................................................................................44

5.6.2 Punching section (Figure 24, item 2).............................................................................................45

5.6.3 Breaking section (Figure 24, item 3)..............................................................................................45

5.6.4 Blank separating section, blank delivery (Figure 24, item 4)........................................................46

5.6.5 Trimming and delivery of gripper edge (Figure 24, item 5) ..........................................................46

5.6.6 Entire machine................................................................................................................................46

5.7 Tube winding machines.................................................................................................................47

---------------------- Page: 3 ----------------------
EN 1010-5:2005 (E)

6 Verification of safety requirements and/or measures.................................................................. 49

7 Information for use........................................................................................................................ 56

7.1 Instruction handbook .................................................................................................................... 56

7.1.1 Corrugated board machine ........................................................................................................... 56

7.1.2 Folding box gluer machines.......................................................................................................... 57

7.1.3 Inline machines.............................................................................................................................. 58

7.1.4 Hand-fed platen machines ............................................................................................................ 58

7.1.5 Automatic flatbed punching machines......................................................................................... 58

7.1.6 Tube winding machine .................................................................................................................. 58

Annex ZA (informative) Relationship between this European Standard and the Essential

Requirements of EU Directive 98/37/EC ...................................................................................... 59

Bibliography............................................................................................................................................... 60

---------------------- Page: 4 ----------------------
EN 1010-5:2005 (E)
Foreword

This document (EN 1010-5:2005) has been prepared by Technical Committee CEN/TC 198 “Printing and

paper machinery - Safety”, the secretariat of which is held by DIN.

This European Standard shall be given the status of a national standard, either by publication of an identical

text or by endorsement, at the latest by November 2005, and conflicting national standards shall be withdrawn

at the latest by November 2005.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent

rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.

This document has been prepared under a mandate given to CEN by the European Commission and the

European Free Trade Association, and supports essential requirements of EU Directives.

For relationship with EU Directives, see informative Annex ZA, B, C or D which is an integral part of this

document

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following

countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic,

Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,

Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland

and the United Kingdom.
---------------------- Page: 5 ----------------------
EN 1010-5:2005 (E)
Introduction
This document is a type C standard as stated in EN ISO 12100-1:2003.

It contains additional safety requirements and/or deviations from EN 1010-1:2004. The machinery concerned

and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of

this document.

For machines designed and built in compliance with this type C standard, the following rule applies: where

provisions of this type C standard are different from those which are stated in type A or B standards, the

provisions of this type C standard take precedence over the provisions of the other standards.

This standard consists of the following parts:
Part 1 Common requirements
Part 2 Printing and varnishing machines including pre-press machinery
Part 3 Cutting machines
Part 4 Bookbinding, paper converting and finishing machines

Part 5 Machines for the production of corrugated board and machines for the conversion of flat and

corrugated board
1 Scope

This standard applies to machines for the production of corrugated board and the conversion of flat and

corrugated board:
 corrugated board production machines;
 folder gluer machines;
 printer slotters, rotary die cutters and combined machines (inline machines);
 hand-fed platen machines for cutting and creasing;
 automatic platen machines for cutting and creasing;
 tube winding machines.

This document shall be used together with EN 1010-1:2004. Both parts together identify all significant hazards

relevant to machines for the production of corrugated board and the conversion of flat and corrugated board

when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The

specific requirements in EN 1010-5 take precedence over respective requirements in EN 1010-1:2004.

This document does not deal with risks generated by noise emitted from the machines. These issues are

fundamentally covered in EN 1010-1:2004 However, this document specifies requirements for noise reduction

of corrugated board and flatbed punching machines.
---------------------- Page: 6 ----------------------
EN 1010-5:2005 (E)

This document is not applicable to machines for the production of corrugated board and machines for the

conversion of flat and corrugated board which are manufactured before the date of publication of this

document by CEN.
2 Normative references

The following referenced documents are indispensable for the application of this document. For dated

references, only the edition cited applies. For undated references, the latest edition of the referenced

document (including any amendments) applies.

EN 418:1992, Safety of machinery — Emergency stop equipment, functional aspects — Principles for design

EN 619:2002, Continuous handling equipment and systems — Safety and EMC requirements for equipment

for mechanical handling of unit loads

EN 954-1:1996, Safety of machinery — Safety-related parts of control systems — Part 1: General principles

for design

EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components —

Pneumatics

EN 1010-1:2004, Safety of machinery — Technical safety requirements for the design and construction of

printing and paper converting machines — Part 1: Common requirements
EN 1050:1996, Safety of machinery — Principles for risk assessment

EN 1088:1996, Safety of machinery — Interlocking devices associated with guards — Principles for design

and selection

EN 13023:2003, Noise measurement methods for printing, paper converting, paper making machines and

auxiliary equipment — Accuracy categories 2 and 3

EN ISO 4871, Acoustics — Declaration and verification of noise emission values of machinery and

equipment

EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic

terminology, methodology (ISO 12100-1:2003)

EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2:

Technical principles (ISO 12100-2:2003)

EN 60529:1991, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989).

3 Terms and definitions

For the purposes of this European Standard, the terms given in EN ISO 12100-1:2003 and EN 1010-1:2004

and the following terms apply.
3.1
ESPD
electro-sensitive protective device
3.2
stop safe section

specific part of a machine or equipment which can be provided with a separate safeguard against restart

---------------------- Page: 7 ----------------------
EN 1010-5:2005 (E)
3.3
stop safe actuator

control element which, when actuated, prevents restart of that specific part of the machine. The actuator is

locked in the stop safe position and can be disengaged by turning it
3.4
splicer

device provided on unwinds with automatic reel changing for cutting off the run-down paper web supplied

from the unwinding reel and fitting the cut web to the paper web from the new reel such as to ensure

continuous production
3.5
single facer

equipment where corrugations are embossed into a paper web by using two corrugating rollers and where a

liner is glued onto one side
3.6
preheater

equipment for preheating the paper web where the web is brought into contact with a steam-heated cylinder

3.7
wrap arm

arm moving around the preheating cylinder in such a way as to vary the length of the paper web in contact

with the preheating cylinder
3.8
inclined belt conveyor
transport system for feeding the single-faced corrugated board onto the bridge
3.9
inclined belt conveyor side

that side of a single facer where the corrugated board is delivered and fed onto the bridge by the inclined belt

conveyor
3.10
bridge

transport system positioned above the single facers, serving as storage facility. The inclined belt conveyor

feeds the single-faced corrugated board to the bridge where it is deposited in loops and subsequently fed to

the following machines
3.11
braking and web aligning section

unit which is fitted on the bridge for taking up slacks in the single-faced corrugated web and guiding the web

into the following machines
3.12
glue machine

separate machine for applying an even layer of glue onto the top of the corrugations of one or more single-

faced board webs
3.13
heating and pulling section

equipment for joining one or more single-faced webs coated with glue on the corrugated side with a liner and

for drying and transporting it to following machines
3.14
rotary shears

rotary cutter for cutting the running corrugated web when changing the format and for removing imperfections

(waste material)
---------------------- Page: 8 ----------------------
EN 1010-5:2005 (E)
3.15
pulling section
pair of transport rollers ensuring pulling of the web
3.16
slitter-scorer unit
equipment for slitting and creasing the corrugated web
3.17
web diverter

system of movable elements for diverting and feeding the slit webs delivered from the slitting and scoring unit

into the sheeter
3.18
sheeter

cutting machine for cutting the corrugated web into specific sheet lengths. The sheeter can consist of one or

more vertically mounted cut-off units
3.19
stacking device
device for stacking sheets of corrugated board (see downstacker, upstacker)
3.20
downstacker (auto-piler)

stacking device on corrugated board machines where the position of the feeding conveyor remains

unchanged and the pile is created by the lowering movement of the pile carrier
3.21
upstacker

stacking device on corrugated board machines where the position of the pile carrier remains unchanged and

the pile is created by the upward movement of the conveyor belt
3.22
inline machine

machine for processing board and corrugated board, consisting of a number of units such as a feeding unit,

one or more printing units, slitter-scorer unit, rotary die cutter, gluing unit, folding unit, stitching unit.

Depending on the type of machine, one or more of the units listed may be missing
4 List of significant hazards

4.1 This clause contains all the significant hazards (noise is fundamentally dealt with in EN 1010-1:2004),

as far as they are dealt with in this standard, identified by the risk assessment significant for this type of

machinery and which require action to eliminate or reduce the risk. When carrying out the risk assessment,

the machine designer shall check whether the list of hazards in Table 1 is complete and applicable with

respect to the particular machine.

4.2 It is of great importance that the users of this standard, i. e. the designer or manufacturer, take into

account the following principal aspects in accordance with EN 1050:1996:

 the intended use of the machine including setting-up (make-ready), cleaning and maintenance, including

foreseeable misuse;
 identification of all hazards existing on the machine.
---------------------- Page: 9 ----------------------
EN 1010-5:2005 (E)
Table 1 — Significant hazards, danger zones, safety measures
Safety measures: reference to clauses in
EN 1010-1:
This standard EN ISO
Hazards Danger zone
2004
12100-1:
2003
Corrugated board production
Mechanical hazards
4.2.1
machines
crushing
 unwind
shearing 5.2.2.1 to 5.2.2.4 5.3.5.9 to
5.3.5.11
cutting or severing
entanglement
drawing-in  splicer
5.2.3.1 to 5.2.3.4 5.2.1.1,
trapping
5.2.10.1,
5.2.10.2,
impact
5.2.3.3
ejection of high-pressure fluids
 splicing knives
5.2.3.5
5.2.1
 preheater
5.2.4.1 to 5.2.4.6,
5.2.4.8
 single facer, corrugating rollers
5.2.5.1 to 5.2.5.2, 5.2.3.2 a) 2,
5.2.5.4 5.2.2
 pressing belt, pressure roller, 5.2.5.5
corrugating roller
 glue rollers 5.2.5.8 to 5.2.5.10
 guide rollers
5.2.5.11
 drive
5.2.5.15 5.2.2
 inclined belt conveyor
5.2.6.1 to 5.2.6.3 5.2.1
 bridge
5.2.7.1 to 5.2.7.3 5.2.1, 5.2.2
 braking and aligning section
5.2.8 5.2.1.1
 glue machine
5.2.9.2 to 5.2.9.4
5.2.2
 heating and pulling section 5.2.10.1 to 5.2.10.3,
5.2.10.5 to 5.2.10.8
 rotary shears
5.2.11.1 to 5.2.11.7, 5.2.2
7.1.1.8
 pulling unit
5.2.12.1 to 5.2.12.3 5.2.2
 slitter-scorer unit
5.2.13.1 to 5.2.13.3, 5.2.2,
5.2.13.6, 5.2.13.7
5.2.3.2 a ) 2
 web diverter section
5.2.14 5.2.2
 sheeters
5.2.15.2 to 5.2.15.5 5.2.2
 stacking devices
5.2.16.1 to 5.2.16.7, 5.2.3.1,
7.1.1.9 5.2.12, 5.3.4,
5.2.2.2, 5.2.2
Folding box gluer machines
 feeder
5.3.1.1 to 5.3.1.4 5.3.4, 5.3.4.8
 folding section
5.3.2.1 to 5.3.2.3 5.2.3.2 a) 2
 gluing section
5.3.3.1 to 5.3.3.2 5.2.2
folding belt
 5.3.4.1 to 5.3.4.2 5.2.2
---------------------- Page: 10 ----------------------
EN 1010-5:2005 (E)
Table 1 (continued)
Safety measures: reference to clauses in
EN ISO
EN 1010-1:
Hazards Danger zone
This standard 12100-1:
2004
2003
 pressing section
5.3.5.1 to 5.3.5.2 5.2.2
 power-driven shafts
5.3.6.1
 format setting
5.3.6.3 5.2.3.3
Inline machines
 travel of individual units 5.4.1.1 to 5.4.1.4 5.2.6.1.1,
5.2.1.4
 inrunning nips on conveying
5.4.1.5
belts
 feeding unit
5.4.2.1 to 5.4.2.8 5.2.2,
5.3.4.8,
5.2.6.1.5,
5.3.4
 printing unit 5.4.3.1. 5.4.3.2, 5.2.2,
5.4.3.4, 5.4.3.5, 5.2.3.2,
7.1.3.2 5.2.6.1.1
 slitter-scorer, rotary die cutter
5.4.4.1 to 5.4.4.5 5.2.3.2,
5.2.6.1.1,
5.2.12
 folding unit
5.4.5.1 to 5.4.5.6 5.2.2,
5.2.3.1,
5.2.3.2,
5.2.6.1.1,
5.3.6.1
 stitching unit
5.4.6.1 to 5.4.6.3, 5.2.2,
5.4.6.5 5.2.3.1,
5.2.3.2 a) 2,
5.2.6.1.1,
5.3.6.1
 delivery 5.4.7 5.3.4
Hand-fed platen machine
 danger points created by 5.5.1 to 5.5.4, 5.5.6 5.2.10,
closing movement 5.2.10.2,
5.2.6.1.1
 impacts caused by platen 5.5.5
 excess of stopping time 5.5.8
Flatbed punching machines
5.6.1.1 to 5.6.1.5 5.3.4, 5.3.4.8
 feeding unit
 punching section 5.6.2.1 to 5.6.2.3
breaking section 5.6.3.1 to 5.6.3.3 5.2.3.1, 5.2.2
 blank separating, delivery 5.6.4.1 to 5.6.4.2 5.2.3.1, 5.3.4
 trimming of gripper edge, 5.6.5
delivery
 gravity falling of tools 5.6.6.1
 hazards created by material 5.6.6.2
jams
Tube winding machines
 unwind
5.7.1, 5.7.2
 winding belt/winding mandrel 5.7.3, 7.1.6.1
---------------------- Page: 11 ----------------------
EN 1010-5:2005 (E)
Table 1 (continued)
Safety measures: reference to clauses in
EN ISO
EN 1010-1:
Hazards Danger zone
This standard 12100-1:
2004
2003
 winding belt/drive drums 5.7.4
 glue rollers 5.7.5 5.2.1.1.b)
 cutting and sawing units 5.7.6
 tube transfer 5.7.7
Avoiding direct or pending Corrugating board production 5.2.1.3 to 5.2.1.5,
hazardous situations machines 5.2.16.2, 5.2.3.9
Folding box gluer machines 5.3.6.4
Inline machines 5.4.1.2, 5.4.1.6
Hand-fed platen machines 5.5.6, 5.5.9
Automatic flatbed punching 5.6.6.3, 5.6.6.7,
5.2.7.2
machines 7.1.5.1
Tube winding machines 5.7.8
Breakages during production Corrugating board production 4.2.2
runs machines
- breakage of pressure belt
5.2.5.6
Electrical hazards Corrugating board production 4.3
machines
direct or indirect contact
 electrical equipment
5.2.1.1 5.2.5
Thermal hazards Corrugated board production 4.4
machines
burns due to possible contact
 preheater
5.2.4.7
 steam pipes, steam couplings 5.2.5.12, 5.2.5.13
 single facer 5.2.5.14, 7.1.1.7
 heating and pulling section
5.2.10.4, 5.2.10.10,
5.2.10.11
Corrugated board production 4.5
Hazards generated by noise
machines
resulting in hearing loss
(deafness)  single facer
5.2.5.16
 sheeter 5.2.15.6 5.2.14
Inline machines 5.4.4.6
Automatic flatbed punching
5.6.6.6
machines
Corrugated board production
Hazards from fire and explosion 4.8
machines
 blowers for braking systems on
5.2.2.5
unwinds
 vacuum belts
5.2.10.9 5.2.4.3.1,
5.2.4.9
 exhaust hoses 5.2.13.4 5.2.4.9
 braking systems on unwinds 5.2.2.5
Automatic flatbed punching
machines
 exhaust equipment 5.6.3.4 5.2.4.1,
5.2.4.4.1,
5.2.4.9
Hazards from substances and Corrugated board production 4.8
material used for processing, machines
machine operation or which are
 escape of steam
5.2.5.14
emitted during the process
---------------------- Page: 12 ----------------------
EN 1010-5:2005 (E)
Table 1 (continued)
Safety measures: reference to clauses in
EN ISO
EN 1010-1:
Hazards Danger zone
This standard 12100-1:
2004
2003
Hazards resulting from contact
with or inhalation of harmful
fluids, gases, fumes, dusts
Hazards generated by neglect of Corrugated board production 4.9
ergonomic principles in machine machines
design
 access stairs, catwalks
5.2.1.6
unhealthy body postures
 access to splicers 5.2.3.7, 5.2.3.8 5.2.12
 catwalk on preheater 5.2.4.8 5.2.12
 changing of corrugating rollers 5.2.5.3
 catwalk in front of corrugating 5.2.5.7
rollers
 access to bridge, bridge 5.2.7.4 to 5.2.7.6
 threading of paper web on 5.2.9.1 5.2.12.2
gluing unit
 waste removal on rotary 5.2.11.5
shears
 access to creasing unit, 5.2.13.5
5.2.12
catwalk
 access to sheeter
5.2.15.1 5.2.12
Folding box gluer machines
5.3.6.2
 access, working platform
Inline machines
5.4.1.7 5.2.12
 access stairs, working platform
 mounting of stereos 5.4.3.3 5.12.12.1
 changing and threading of 5.4.5.7
adhesive tape
 changing and threading of 5.4.6.4
stitching wire
Automatic flatbed punching
machines
 changing of tools 5.6.2.3, 5.6.2.4
 access stairs, working platform 5.6.6.5
Failure, malfunction of control Corrugated board production
system machines
Faults or failures in safety
 entire machine
5.2.1.2 5.2.6.1
circuits
 knife control system of 5.2.3.6
splicin
...

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