Terminations for steel wire ropes - Safety - Part 8: Swage terminals and swaging

This European Standard specifies the minimum requirements for swage terminals and the securing of such terminals by a swaging process to carbon steel rope conforming to EN 12385-4 and EN 12385-5, spiral strand rope conforming to EN 12385-10 and stainless steel stranded rope. This European Standard is not applicable to spiral rope incorporating full lock wires - see EN 12385-10 -, nor ropes with coverings and /or fillings (see 3.6.3 of EN 12385-2:2002+A1:2008). This European Standard is applicable to swaged terminations that have a terminal efficiency factor, KT, of at least 0,9 and are used as part of a wire rope accessory such as a sling, or wire rope assembly that performs a raising, lowering, hauling or supporting function on lifting machinery. This European Standard is applicable to terminals of the following types that are made of carbon or stainless steel: - open swage socket; - closed swage socket; - swage terminal with thread; - swage terminal end stop. This European Standard deals with all significant hazards, hazardous situations and events relevant to swaged terminations, when used as intended and under conditions of misuse which are reasonably foreseeable (see Clause 4). This European Standard applies to swaged terminations which are manufactured after the date of its publication.

Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 8: Stahlfittinge und Verpressungen

Diese Europäische Norm legt die Mindestanforderungen für Stahlfittinge und an das Befestigen von derartigen Endverbindungen durch Verpressen von unlegierten Stahlseilen nach EN 12385-4 und EN 12385-5, Spirallitzenseilen nach EN 12385-10 und nicht rostenden Litzenseilen aus Stahl fest. Diese Europäische Norm gilt weder für vollverschlossene Spiralseile siehe hierzu EN 12385-10 noch für Seile mit Ummantelung und/oder Füllungen (siehe EN 12385-2:2002+A1:2008, 3.6.3). Diese Europäische Norm gilt für verpresste Endverbindungen, die einen Wirkungsgradfaktor KT von mindestens 0,9 haben und als Zubehör für Drahtseile, wie Anschlagmittel oder Drahtseil-Baugruppen, die eine hebende, senkende, fördernde oder tragende Wirkung in Hebezeugen haben, benutzt werden. Diese Europäische Norm gilt für folgende aus unlegiertem oder nicht rostendem Stahl hergestellte Arten von Endverbindungen:
- Gabelterminal; - Augterminal;
- Stahlfitting mit Gewinde;
- Endpressklemme. Diese Europäische Norm behandelt alle für verpresste Endverbindungen signifikanten Gefährdungen, gefährlichen Situationen und Ereignisse, wenn diese wie vorgesehen verwendet werden und wenn sie unter falschen Bedingungen eingesetzt werden, soweit dies vorhersehbar ist. (siehe Abschnitt 4) Diese Europäische Norm gilt für verpresste Endverbindungen, die nach dem Veröffentlichungsdatum dieser Norm hergestellt wurden. Diese Europäische Norm gilt nicht für verpresste Endverbindungen für das Befestigen von Seilen auf Windentrommeln.

Terminaisons pour câbles en acier - Sécurité - Partie 8: Bornes à estamper et estampage

La présente Norme européenne spécifie les prescriptions minimales des terminaisons à sertir et la fixation de ces terminaisons par un procédé de sertissage sur des câbles en acier au carbone conformément aux EN 12385-4 et EN 12385-5, les câbles spiraloïdaux conformément à l’EN 12385-10 et les câbles à torons en acier inoxydable. La présente Norme européenne ne s’applique pas aux câbles clos voir l’EN 12385-10 ni aux câbles avec enrobages et/ou matières de remplissage (voir 3.6.3 de l’EN 12385-2:2002+A1:2008). La présente Norme européenne couvre les extrémités serties ayant un facteur d'efficacité de terminaison, KT, d'au moins 0,9 et sont utilisés comme partie d’un accessoire de câble telle qu’une élingue ou un assemblage de câble qui exécute la fonction de levage, d’abaissement, de transport ou de soutien sur une machine de levage. La présente Norme européenne couvre les terminaisons des types suivants, fabriquées en acier au carbone ou en acier inoxydable :
- douille à chape à sertir ;
- douille à oeil à sertir;
- terminaison s à sertir avec filetage ;
- terminaison à sertir avec butée d’extrémité. La présente Norme européenne traite de tous les phénomènes dangereux, situations dangereuses et événements dangereux significatifs relatifs aux extrémités serties lorsqu'elles sont utilisées dans les conditions prévues et dans des conditions de mauvais usage raisonnablement prévisibles (voir Article 4). La présente Norme européenne s'applique aux extrémités serties qui sont fabriquées après la date de publication. La présente Norme européenne ne s’applique pas aux terminaisons serties utilisées pour accrocher des câbles aux tambours de treuils.

Zaključki jeklenih žičnih vrvi - Varnost - 8. del: Jekleni vrvni priključki (fitingi) in prešanje na vrv

Ta evropski standard določa minimalne zahteve za jeklene vrvne priključke (fitinge) in pritrjanje takih priključkov s prešanjem na vrv iz ogljikovega jekla v skladu z EN 12385-4 in EN 12385-5, spiralno pleteno vrv v skladu z EN 12385-10 in pleteno vrv iz nerjavnega jekla. Ta evropski standard ne velja za spiralno vrv, ki vključuje žice s polnim zaklepom - glej EN 12385-10 - ne za vrvi s prevlekami in/ali polnili (glej 3.6.3 EN 12385-2:2002+A1:2008). Ta evropski standard velja za jeklene priključke, ki imajo faktor učinkovitosti priključka KT vsaj 0,9 in se uporabljajo kot del dodatka jeklene vrvi, kot je zanka ali sklopa jeklene vrvi, ki na dvižni mehanizaciji opravlja funkcijo dviganja, spuščanja, vlečenja ali podpore. Ta evropski standard velja za naslednje tipe priključkov iz ogljikovega ali nerjavnega jekla: - odprta jeklena vtičnica; - zaprta jeklena vtičnica; - jekleni priključek z navojem; - končna zaustavitev jeklenega priključka. Ta evropski standard obravnava vse velike nevarnosti, nevarne situacije in dogodke, pomembne za jeklene priključke, kadar se uporabljajo v skladu z namembnostjo in pod pogoji napačne uporabe, ki jih je mogoče razumno predvideti (glej točko 4). Ta evropski standard velja za jeklene priključke, izdelane po datum njegove objave.

General Information

Status
Published
Public Enquiry End Date
24-Jul-2009
Publication Date
14-Dec-2011
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
22-Nov-2011
Due Date
27-Jan-2012
Completion Date
15-Dec-2011

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 8: Stahlfittinge und VerpressungenTerminaisons pour câbles en acier - Sécurité - Partie 8: Bornes à estamper et estampageTerminations for steel wire ropes - Safety - Part 8: Swage terminals and swaging77.140.99Drugi železni in jekleni izdelkiOther iron and steel products53.020.30Pribor za dvigalno opremoAccessories for lifting equipmentICS:Ta slovenski standard je istoveten z:EN 13411-8:2011SIST EN 13411-8:2012en,fr,de01-januar-2012SIST EN 13411-8:2012SLOVENSKI

STANDARD
SIST EN 13411-8:2012
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13411-8
September 2011 ICS 53.020.30; 77.140.99 English Version
Terminations for steel wire ropes - Safety - Part 8: Swage terminals and swaging

Terminaisons pour câbles en acier - Sécurité - Partie 8: Terminaisons à sertir et sertissage

Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 8: Stahlfittinge und Verpressungen This European Standard was approved by CEN on 13 August 2011.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,

B-1000 Brussels © 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13411-8:2011: ESIST EN 13411-8:2012

EN 13411-8:2011 (E) 2 Contents Page Foreword ..............................................................................................................................................................3Introduction .........................................................................................................................................................41Scope ......................................................................................................................................................52Normative references ............................................................................................................................53Terms and definitions ...........................................................................................................................64List of significant hazards ....................................................................................................................85Safety requirements and/or protective measures ..............................................................................95.1General ....................................................................................................................................................95.2Swaging system .....................................................................................................................................95.3Swage terminal .................................................................................................................................... 105.4Swaging ............................................................................................................................................... 116Verification of the safety requirements and/or measures .............................................................. 116.1Tensile type test (swaging system designer) .................................................................................. 116.2Fatigue type test (swaging system designer) .................................................................................. 126.3Swage terminal dimensions before swaging (swage terminal manufacturer) ............................. 126.4Swage terminal design strength (swaging system designer) ........................................................ 126.5Manufacture and quality control of swage terminal (swage terminal manufacturer) .................. 126.6Swage terminals (swaged termination manufacturer) .................................................................... 126.7Matching of swage terminal to wire rope (swaged termination manufacturer) ........................... 126.8Swaging the terminal (swaged termination manufacturer) ............................................................ 126.9Quality control after swaging the terminal ....................................................................................... 127Information for use ............................................................................................................................. 127.1Marking ................................................................................................................................................ 127.2Certificate ............................................................................................................................................ 13Annex ZA (informative)

Relationship between this European Standard And the Essential Requirements of EU Directive 2006/42/EC ....................................................................................... 14Bibliography ..................................................................................................................................................... 15 SIST EN 13411-8:2012

EN 13411-8:2011 (E) 3 Foreword This document (EN 13411-8:2011) has been prepared by Technical Committee CEN/TC 168 “Chains, ropes, webbing, slings and accessories - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2012, and conflicting national standards shall be withdrawn at the latest by March 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive. For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document. EN 13411, under the general title Terminations for steel wire ropes  Safety, consists of the following parts:  Part 1: Thimbles for steel wire rope slings;  Part 2: Splicing of eyes for wire rope slings;  Part 3: Ferrules and ferrule-securing;  Part 4: Metal and resin socketing;  Part 5: U-bolt wire rope grips;  Part 6: Asymmetric wedge socket;  Part 7: Symmetric wedge socket;  Part 8: Swage terminals and swaging. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.

SIST EN 13411-8:2012

EN 13411-8:2011 (E) 4 Introduction This European Standard is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. SIST EN 13411-8:2012

EN 13411-8:2011 (E) 5 1 Scope This European Standard specifies the minimum requirements for swage terminals and the securing of such terminals by a swaging process to carbon steel rope conforming to EN 12385-4 and EN 12385-5, spiral strand rope conforming to EN 12385-10 and stainless steel stranded rope. This European Standard is not applicable to spiral rope incorporating full lock wires – see EN 12385-10 –, nor ropes with coverings and /or fillings (see 3.6.3 of EN 12385-2:2002+A1:2008). This European Standard is applicable to swaged terminations that have a terminal efficiency factor, KT, of at least 0,9 and are used as part of a wire rope accessory such as a sling, or wire rope assembly that performs a raising, lowering, hauling or supporting function on lifting machinery. This European Standard is applicable to terminals of the following types that are made of carbon or stainless steel:  open swage socket;  closed swage socket;  swage terminal with thread;  swage terminal end stop. This European Standard deals with all significant hazards, hazardous situations and events relevant to swaged terminations, when used as intended and under conditions of misuse which are reasonably foreseeable (see Clause 4). This European Standard applies to swaged terminations which are manufactured after the date of its publication. This European Standard is not applicable to swaged terminations used for anchoring ropes to winch drums. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 12385-1, Steel wire ropes — Safety — Part 1: General requirements EN 12385-2:2002+A1:2008, Steel wire ropes — Safety — Part 2: Definitions, designation and classification EN ISO 7500-1, Metallic materials — Verification of static uniaxial testing machines — Part 1: Tension/compression testing machines — Verification and calibration of the force-measuring system (ISO 7500-1:2004) EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003) EN ISO 14121-1, Safety of machinery — Risk assessment — Part 1: Principles (ISO 14121-1:2007) SIST EN 13411-8:2012

EN 13411-8:2011 (E) 6 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 12385-2:2002+A1:2008 and EN ISO 12100-1:2003 and the following apply. 3.1 swage terminal

3.1.1 open swage socket swage terminal comprising swage shank (1) into which wire rope is inserted and then permanently attached by swaging and a fork coupling section (2) that enables the swaged termination to be connected to the load

Figure 1 NOTE The open swage socket is normally supplied complete with pin. 3.1.2 closed swage socket swage terminal comprising swage shank (1) into which wire rope is inserted and then permanently attached by swaging and a eye coupling section (3) that enables the swaged termination to be connected to the load

Figure 2 3.1.3 swage terminal with thread swage terminal comprising swage shank (1) into which wire rope is inserted and then permanently attached by swaging and a male thread coupling section (4) that enables the swaged termination to be connected to the load

Figure 3 NOTE
May be supplied with nut and locknut (5). SIST EN 13411-8:2012

EN 13411-8:2011 (E) 7 3.1.4 swage terminal end stop swage terminal where the swage shank also directly supports the tension applied to the swaged termination

Figure 4 3.2 swaging cold process by which the shank of a swage terminal is radially reduced with a die by pressing, rolling or hammering NOTE Swaging by hammering is also referred to as ‘rotary swaging’. 3.3 swaged termination completed assembly of swage terminal and rope by swaging

3.4 swaging system design pa
...

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