SIST EN 13411-8:2012

Terminations for steel wire ropes - Safety - Part 8: Swage terminals and swaging

This European Standard specifies the minimum requirements for swage terminals and the securing of such terminals by a swaging process to carbon steel rope conforming to EN 12385-4 and EN 12385-5, spiral strand rope conforming to EN 12385-10 and stainless steel stranded rope.
This European Standard is not applicable to spiral rope incorporating full lock wires - see EN 12385-10 -, nor ropes with coverings and /or fillings (see 3.6.3 of EN 12385-2:2002+A1:2008).
This European Standard is applicable to swaged terminations that have a terminal efficiency factor, KT, of at least 0,9 and are used as part of a wire rope accessory such as a sling, or wire rope assembly that performs a raising, lowering, hauling or supporting function on lifting machinery.
This European Standard is applicable to terminals of the following types that are made of carbon or stainless steel:
-   open swage socket;
-   closed swage socket;
-   swage terminal with thread;
-   swage terminal end stop.
This European Standard deals with all significant hazards, hazardous situations and events relevant to swaged terminations, when used as intended and under conditions of misuse which are reasonably foreseeable (see Clause 4).
This European Standard applies to swaged terminations which are manufactured after the date of its publication.
This European Standard is not applicable to swaged terminations used for anchoring ropes to winch drums.

Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 8: Stahlfittinge und Verpressungen

Diese Europäische Norm legt die Mindestanforderungen für Stahlfittinge und an das Befestigen von derartigen Endverbindungen durch Verpressen von unlegierten Stahlseilen nach EN 12385-4 und EN 12385-5, Spirallitzenseilen nach EN 12385-10 und nicht rostenden Litzenseilen aus Stahl fest. Diese Europäische Norm gilt weder für vollverschlossene Spiralseile siehe hierzu EN 12385-10 noch für Seile mit Ummantelung und/oder Füllungen (siehe EN 12385-2:2002+A1:2008, 3.6.3). Diese Europäische Norm gilt für verpresste Endverbindungen, die einen Wirkungsgradfaktor KT von mindestens 0,9 haben und als Zubehör für Drahtseile, wie Anschlagmittel oder Drahtseil-Baugruppen, die eine hebende, senkende, fördernde oder tragende Wirkung in Hebezeugen haben, benutzt werden. Diese Europäische Norm gilt für folgende aus unlegiertem oder nicht rostendem Stahl hergestellte Arten von Endverbindungen:
- Gabelterminal; - Augterminal;
- Stahlfitting mit Gewinde;
- Endpressklemme. Diese Europäische Norm behandelt alle für verpresste Endverbindungen signifikanten Gefährdungen, gefährlichen Situationen und Ereignisse, wenn diese wie vorgesehen verwendet werden und wenn sie unter falschen Bedingungen eingesetzt werden, soweit dies vorhersehbar ist. (siehe Abschnitt 4) Diese Europäische Norm gilt für verpresste Endverbindungen, die nach dem Veröffentlichungsdatum dieser Norm hergestellt wurden. Diese Europäische Norm gilt nicht für verpresste Endverbindungen für das Befestigen von Seilen auf Windentrommeln.

Terminaisons pour câbles en acier - Sécurité - Partie 8: Bornes à estamper et estampage

La présente Norme européenne spécifie les prescriptions minimales des terminaisons à sertir et la fixation de ces terminaisons par un procédé de sertissage sur des câbles en acier au carbone conformément aux EN 12385-4 et EN 12385-5, les câbles spiraloïdaux conformément à l’EN 12385-10 et les câbles à torons en acier inoxydable. La présente Norme européenne ne s’applique pas aux câbles clos voir l’EN 12385-10 ni aux câbles avec enrobages et/ou matières de remplissage (voir 3.6.3 de l’EN 12385-2:2002+A1:2008). La présente Norme européenne couvre les extrémités serties ayant un facteur d'efficacité de terminaison, KT, d'au moins 0,9 et sont utilisés comme partie d’un accessoire de câble telle qu’une élingue ou un assemblage de câble qui exécute la fonction de levage, d’abaissement, de transport ou de soutien sur une machine de levage. La présente Norme européenne couvre les terminaisons des types suivants, fabriquées en acier au carbone ou en acier inoxydable :
- douille à chape à sertir ;
- douille à oeil à sertir;
- terminaison s à sertir avec filetage ;
- terminaison à sertir avec butée d’extrémité. La présente Norme européenne traite de tous les phénomènes dangereux, situations dangereuses et événements dangereux significatifs relatifs aux extrémités serties lorsqu'elles sont utilisées dans les conditions prévues et dans des conditions de mauvais usage raisonnablement prévisibles (voir Article 4). La présente Norme européenne s'applique aux extrémités serties qui sont fabriquées après la date de publication. La présente Norme européenne ne s’applique pas aux terminaisons serties utilisées pour accrocher des câbles aux tambours de treuils.

Zaključki jeklenih žičnih vrvi - Varnost - 8. del: Jekleni vrvni priključki (fitingi) in prešanje na vrv

Ta evropski standard določa minimalne zahteve za jeklene vrvne priključke (fitinge) in pritrjanje takih priključkov s prešanjem na vrv iz ogljikovega jekla v skladu z EN 12385-4 in EN 12385-5, spiralno pleteno vrv v skladu z EN 12385-10 in pleteno vrv iz nerjavnega jekla. Ta evropski standard ne velja za spiralno vrv, ki vključuje žice s polnim zaklepom - glej EN 12385-10 - ne za vrvi s prevlekami in/ali polnili (glej 3.6.3 EN 12385-2:2002+A1:2008). Ta evropski standard velja za jeklene priključke, ki imajo faktor učinkovitosti priključka KT vsaj 0,9 in se uporabljajo kot del dodatka jeklene vrvi, kot je zanka ali sklopa jeklene vrvi, ki na dvižni mehanizaciji opravlja funkcijo dviganja, spuščanja, vlečenja ali podpore. Ta evropski standard velja za naslednje tipe priključkov iz ogljikovega ali nerjavnega jekla: - odprta jeklena vtičnica; - zaprta jeklena vtičnica; - jekleni priključek z navojem; - končna zaustavitev jeklenega priključka. Ta evropski standard obravnava vse velike nevarnosti, nevarne situacije in dogodke, pomembne za jeklene priključke, kadar se uporabljajo v skladu z namembnostjo in pod pogoji napačne uporabe, ki jih je mogoče razumno predvideti (glej točko 4). Ta evropski standard velja za jeklene priključke, izdelane po datum njegove objave.

General Information

• Status: Published
• Public Enquiry End Date: 24-Jul-2009
• Publication Date: 14-Dec-2011
• ICS: 53.020.30 - Accessories for lifting equipment
• ICS: 77.140.99 - Other iron and steel products
• Technical Committee: DTN - Lift and transport appliances
• Current Stage: 6060 - National Implementation/Publication (Adopted Project)
• Start Date: 22-Nov-2011
• Due Date: 27-Jan-2012
• Completion Date: 15-Dec-2011
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Directive: 98/37/EC - Machinery
• Mandate: M/079 - Mandate to CEN and CENELEC for standardization in the field of machines
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Ref Project: EN 13411-8:2011 - Terminations for steel wire ropes - Safety - Part 8: Swage terminals and swaging

Overview

EN 13411-8:2011 - Terminations for steel wire ropes - Safety - Part 8: Swage terminals and swaging (CEN) specifies minimum safety, design and testing requirements for swage terminals and the swaging process used to permanently secure steel wire ropes. It covers carbon-steel and stainless-steel stranded ropes (including spiral strand per EN 12385-10) used in lifting, hauling, raising, lowering and supporting applications, and applies to swaged terminations manufactured after publication. The standard is not applicable to spiral rope with full lock wires, ropes with coverings/fillings, winch-drum anchoring, or other excluded rope types.

Key Topics and Requirements

• Scope and applicability
  • For swage terminals made of carbon or stainless steel (open swage socket, closed swage socket, swage terminal with thread, swage terminal end stop).
  • Terminations must have a terminal efficiency factor KT ≥ 0.9.
• Swaging process
  • Defined as a cold radial reduction of the swage shank by pressing, rolling or hammering (rotary swaging).
  • Manufacturer must follow the swaging system designer’s written instructions (selection, preparation, positioning, swaging procedure, fin removal if applicable, dimensional tolerances, temperature limits).
• Design and materials
  • Swage terminal material and dimensions must match the swaging system designer’s type-tested specification.
  • Terminal design strength must be at least equivalent to the rope characteristic breaking force (Fuk = Fmin · KT).
• Testing and verification
  • Tensile testing: samples must sustain Fuk (≥ 90% of rope minimum breaking force) without slippage; sampling rules apply and additional tests if slippage occurs.
  • Fatigue testing: 75 000 cycles followed by tensile test; termination must sustain ≥ 80% of rope minimum breaking force.
• Manufacturing controls and marking
  • Certificates of conformity and marking (size and manufacturer) are required; packaging marking allowed where direct marking is impractical.
• Hazard coverage
  • Addresses significant hazards (mechanical failure, slippage, fatigue) and reasonably foreseeable misuse in lifting-machine contexts.

Applications and Users

• Designed for use in: lifting slings, wire rope assemblies, load-bearing end fittings on cranes, hoists, winches (except drum-anchoring), and other lifting machinery.
• Primary users:
  • Swaging system designers and test laboratories
  • Swage terminal manufacturers and swaged-termination assemblers
  • Lifting equipment manufacturers, safety engineers, procurement and inspection personnel
  • Maintenance and certification bodies responsible for safe rope termination practices

Related Standards

• EN 12385 series (wire rope safety and classifications) - notably EN 12385-2, EN 12385-4, EN 12385-5, EN 12385-10
• EN ISO 7500-1 (test machine verification)
• EN ISO 12100, EN ISO 14121-1 (machine safety and risk assessment)

Keywords: EN 13411-8:2011, swage terminals, swaging, swaged terminations, steel wire ropes, terminal efficiency KT, tensile test, fatigue test, lifting machinery.

Standards Content (Sample)

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 8: Stahlfittinge und VerpressungenTerminaisons pour câbles en acier - Sécurité - Partie 8: Bornes à estamper et estampageTerminations for steel wire ropes - Safety - Part 8: Swage terminals and swaging77.140.99Drugi železni in jekleni izdelkiOther iron and steel products53.020.30Pribor za dvigalno opremoAccessories for lifting equipmentICS:Ta slovenski standard je istoveten z:EN 13411-8:2011SIST EN 13411-8:2012en,fr,de01-januar-2012SIST EN 13411-8:2012SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13411-8
September 2011 ICS 53.020.30; 77.140.99 English Version
Terminations for steel wire ropes - Safety - Part 8: Swage terminals and swaging
Terminaisons pour câbles en acier - Sécurité - Partie 8: Terminaisons à sertir et sertissage
Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 8: Stahlfittinge und Verpressungen This European Standard was approved by CEN on 13 August 2011.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13411-8:2011: ESIST EN 13411-8:2012

Relationship between this European Standard And the Essential Requirements of EU Directive 2006/42/EC . 14Bibliography . 15 SIST EN 13411-8:2012

3.1.1 open swage socket swage terminal comprising swage shank (1) into which wire rope is inserted and then permanently attached by swaging and a fork coupling section (2) that enables the swaged termination to be connected to the load
Figure 1 NOTE The open swage socket is normally supplied complete with pin. 3.1.2 closed swage socket swage terminal comprising swage shank (1) into which wire rope is inserted and then permanently attached by swaging and a eye coupling section (3) that enables the swaged termination to be connected to the load
Figure 2 3.1.3 swage terminal with thread swage terminal comprising swage shank (1) into which wire rope is inserted and then permanently attached by swaging and a male thread coupling section (4) that enables the swaged termination to be connected to the load
Figure 3 NOTE
May be supplied with nut and locknut (5). SIST EN 13411-8:2012

Figure 4 3.2 swaging cold process by which the shank of a swage terminal is radially reduced with a die by pressing, rolling or hammering NOTE Swaging by hammering is also referred to as ‘rotary swaging’. 3.3 swaged termination completed assembly of swage terminal and rope by swaging
3.4 swaging system design pa
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