Safety devices for gas pressure regulating stations and installations - Gas safety shut-off devices for inlet pressures up to 100 bar

This document specifies constructional, functional, sizing, and testing requirements, also documentation and marking of gas safety shut-off devices used in the pressure regulating stations in accordance with EN 12186 or EN 12279:
-   for inlet pressures up to 100 bar and nominal diameters up to DN 400;
-   for an operating temperature range from -20 °C to +60 °C,
which operate with fuel gases of the 1st and 2nd family in accordance with EN 437 in transmission and distribution networks and also in commercial and industrial installations.
"Gas safety shut-off devices" will hereafter be called "SSDs" except in titles.
The harmonized part of this document deals with standard safety shut-off devices used in pressure regulating stations complying with EN 12186 or EN 12279. For standard safety shut-off devices integral strength type when used in pressure regulating stations complying with EN 12186 or EN 12279, Annex ZA lists all applicable Essential Requirements except the external resistance to environmental conditions where corrosion occurs.
This document considers the following classes of SSDs:
temperature classes:
-   class 1: operating temperature range from -10 °C to 60 °C;
-   class 2: operating temperature range from -20 °C to 60 °C;
functional classes:
-   class A: SSDs that close when damage to the pressure sensing element occurs (applicable to overpressure SSDs only) or when external power fails;
-   class B: SSDs that do not close when damage to the pressure sensing element occurs or are able to be opened automatically by the pressure control system (applicable to overpressure SSDs only).
SSDs complying with the requirements of this document may be declared as "in conformity with EN 14382" and bear the mark "EN 14382".
The material and functional requirements specified in this document may be applied to SSDs which use thermal energy or the effects of electrical energy to trip the operation of the closing member. For these SSDs the operational parameters are n

Sicherheitseinrichtungen für Gas-Druckregelanlagen und -einrichtungen - Gas-Sicherheitsabsperreinrichtungen für Betriebsdrücke bis 100 bar

Dieses Dokument legt Bauanforderungen, Funktionsanforderungen, Dimensionierung, Prüfung, Dokumentation und Kennzeichnung von Gas-Sicherheitsabsperreinrichtungen, die in den Druckregelanlagen nach EN 12186 und EN 12279 verwendet werden, fest für
-   Eingangsdrücke bis 100 bar und Nennweiten bis DN 400;
-   Betriebstemperaturen von -20 *C bis +60 *C,
soweit sie mit Brenngasen der 1. und 2. Familie nach EN 437 in Gasversorgungsnetzen wie auch in gewerblichen und industriellen Anlagen betrieben werden.
"Gas-Sicherheitsabsperreinrichtung" wird im Weiteren, außer in Überschriften, mit "SAE" abgekürzt.
Der harmonisierte Teil dieses Dokuments gilt für Sicherheitsabsperreinrichtungen, die in den Druckregelanlagen in Übereinstimmung mit den jeweils zutreffenden EN 12186 und EN 12279 verwendet werden. Für Sicherheitsabsperreinrichtungen mit einheitlichem Festigkeitsbereich, die in den Druckregelanlagen in Übereinstimmung mit den jeweils zutreffenden EN 12186 und EN 12279 verwendet werden, schließt die Tabelle ZA.1 im informativen Anhang ZA alle relevanten grundlegenden Anforderungen nach Anhang 1 der DGR ein, mit Ausnahme der Beständigkeit gegen Umwelteinflüsse im Korrosionsfall.
Dieses Dokument behandelt die folgenden Klassen von SAE:
Temperaturklassen:
-   Klasse 1: Betriebstemperaturbereich von -10 °C bis 60 °C;
-   Klasse 2: Betriebstemperaturbereich von -20 °C bis 60 °C.
Funktionsklassen:
-   Klasse A: Schließen bei Schaden an der Vergleichermembran (nur bei Überdruckabsicherung) oder im Falle eines Ausfalls der externen Energiequelle;
-   Klasse B: kein Schließen bei Schaden an der Vergleichermembran bzw. mögliches automatisches Öffnen, wenn der zu überwachende Druck durch die Druckregelung wieder unter den Ansprechdruck der SAE abgesenkt wurde (nur bei Überdruckabsicherung).
SAE, die den Anforderungen dieser Norm entsprechen, können als "in Übereinstimmung mit EN 14382" deklariert und mit der Kennzeichnung "EN 14382" versehen werden.

Dispositifs de sécurité pour postes et installations de détente-régulation de pression de gaz - Clapets de sécurité pour pressions amont jusqu'a 100 bar

Varnostne naprave za plinske regulacijske postaje in napeljave - Plinske varnostne zaporne naprave za vstopne tlake do 100 bar

General Information

Status
Withdrawn
Publication Date
31-May-2005
Withdrawal Date
10-May-2009
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
11-May-2009
Due Date
03-Jun-2009
Completion Date
11-May-2009

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Safety devices for gas pressure regulating stations and installations - Gas safety shut-off devices for inlet pressures up to 100 barVarnostne naprave za plinske regulacijske postaje in napeljave - Plinske varnostne zaporne naprave za vstopne tlake do 100 barDispositifs de sécurité pour postes et installations de détente-régulation de pression de gaz - Clapets de sécurité pour pressions amont jusqu'a 100 barSicherheitseinrichtungen für Gas-Druckregelanlagen und -einrichtungen - Gas-Sicherheitsabsperreinrichtungen für Betriebsdrücke bis 100 barTa slovenski standard je istoveten z:EN 14382:2005SIST EN 14382:2005en,fr,de23.060.40ICS:SIST EN 14382:20041DGRPHãþDSLOVENSKI
STANDARDSIST EN 14382:200501-junij-2005







EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 14382
March 2005 ICS 23.060.40 Supersedes EN 14382:2002 English version
Safety devices for gas pressure regulating stations and installations - Gas safety shut-off devices for inlet pressures up to 100 bar
Dispositifs de sécurité pour postes et installations de détente-régulation de pression de gaz - Clapets de sécurité pour pressions amont jusqu'à 100 bar
Sicherheitseinrichtungen für Gas-Druckregelanlagen und -einrichtungen - Gas-Sicherheitsabsperreinrichtungen für Betriebsdrücke bis 100 bar This European Standard was approved by CEN on 30 December 2004.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36
B-1050 Brussels © 2005 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 14382:2005: E



EN 14382:2005 (E) 2 Contents page Foreword.5 1 Scope.6 2 Normative references.7 3 Terms, definitions and symbols.8 3.1 Terms and definitions.8 3.2 Functional variables.13 3.3 Operating features.15 3.4 Further design terminology.16 4 Construction requirements.18 4.1 Basic requirements.18 4.1.1 General.18 4.1.2 Types of shut-off devices.19 4.1.3 End connections.19 4.1.4 Flange ratings.20 4.1.5 Nominal sizes and face-to-face dimensions.20 4.1.6 Sealing of the adjusting device.23 4.1.7 Set range.23 4.1.8 External visual Indication of the position of the closing member.23 4.1.9 Springs.23 4.1.10 Parts transmitting actuating forces.23 4.1.11 Replacement of part affected by erosion or abrasion.23 4.2 Materials.23 4.2.1 Requirements for metallic materials.23 4.2.2 Requirements for elastomers (including vulcanized rubber).28 4.2.3 Requirements for non metallic materials different from those in 4.2.2.28 4.3 Strength of housings.29 4.3.1 Body and its inner metallic partition walls.29 4.3.2 Other pressure containing parts for integral strength shut-off devices.29 4.3.3 Other pressure containing parts for differential strength shut-off devices.29 4.3.4 Inner metallic partition walls.30 4.3.5 Minimum values of safety factor.30 4.3.6 Welded joint coefficient.30 5 Functional requirements.31 5.1 General.31 5.1.1 Shutting-off and opening.31 5.1.2 Mounting position.31 5.1.3 Bypass.31 5.1.4 Ice formation.31 5.1.5 Fail-close conditions.31 5.1.6 Pressure drop.31 5.2 Shell strength, external tightness and internal sealing.32 5.2.1 Shell strength.32 5.2.2 External tightness.32 5.2.3 Internal sealing.32 5.3 Accuracy group.32 5.4 Response time.33 5.5 Relatching difference and unlatching.33 5.5.1 Relatching difference.33



EN 14382:2005 (E) 3 5.5.2 Unlatching under mechanical impact.33 5.6 Closing force.33 5.7 Endurance and accelerated ageing.34 5.8 Strength of the trip mechanism, valve seat and closing member against the dynamic impact of flowing gas.34 5.9 Flow coefficient.34 5.10 Final visual inspection.35 6 Testing.35 6.1 General.35 6.2 Tests.35 6.3 Type test.36 6.4 Selection of test samples.37 6.5 Routine tests.37 6.6 Production surveillance.37 7 Test and verification methods.37 7.1 Dimensional check and visual inspection.37 7.2 Materials check.37 7.3 Verification of the strength of pressure containing parts and inner metallic partition walls.38 7.3.1 Strength calculation method.38 7.3.2 Experimental design method.38 7.4 Verification of the strength of parts transmitting actuating forces.39 7.5 Shell and inner metallic partition walls strength test.39 7.6 Alternative shell and inner metallic walls strength test.40 7.7 External tightness test.40 7.7.1 External tightness test of metallic housing.40 7.7.2 External tightness test of chambers bounded on at least one side by a diaphragm.41 7.8 Internal sealing test.41 7.9 Accuracy group.42 7.9.1 General conditions.42 7.9.2 Test at ambient temperature.43 7.9.3 Test at the limit temperatures –20 °C or –10 °C and 60 °C.43 7.9.4 Verification of the upper limit of the highest set range.44 7.9.5 Determination of flow coefficient.44 7.10 Response time.45 7.11 Relatching difference and unlatching.46 7.11.1 Upper trip pressure.46 7.11.2 Lower trip pressure.47 7.12 Closing force.47 7.13 Endurance and accelerated ageing.48 7.14 Resistance to gas of non metallic parts.48 7.15 Verification of the strength of the trip mechanism, valve seat and closing member against dynamic impact of flowing gas.48 7.16 Final visual inspection.49 7.16.1 After type test.49 7.16.2 After routine tests and production surveillance.49 8 Documentation.50 8.1 Documentation related to type test.50 8.1.1 Documentation required prior to type test.50 8.1.2 Test report.50 8.2 Documentation for the customer.50 8.2.1 Sizing equation.50 8.2.2 Documentation provided at the request of the customer.50 8.2.3 Documentation provided with the shut-off device.51 8.3 Documentation related to production surveillance in accordance with 6.6.51 8.3.1 Documentation to be available for production surveillance.51 8.3.2 Production surveillance report.51 9 Marking.51



EN 14382:2005 (E) 4 9.1 General requirements.51 9.2 Marking of connections for sensing, exhaust and breather lines.52 9.3 Identification of auxiliary devices.53 Annex A (informative)
Ice formation.54 A.1 General.54 A.2 Requirements.54 A.3 Tests.54 Annex B (informative)
Compliance evaluation.55 B.1 General.55 B.2 Introduction.55 B.3 Procedure.55 B.4 Manufacturer’s compliance evaluation.56 B.5 Issue of the certificate of compliance.56 Annex C (informative)
Pressure drop and flow coefficient.57 C.1 Calculation method for pressure drop throughout the SSD.57 C.2 Test method for the determination of the flow coefficient Cv.57 Annex D (informative)
Alternative test method for verification of the strength of the trip mechanism, valve seat and closing member.59 D.1 Test method.59 D.2 Test method for the determination of the dynamic factor Cr.59 D.3 Test method for a series of SSDs.60 Annex E (informative)
Sizing equation.62 Annex F (informative)
Inspection certificate.63 Annex G (informative)
Order specification.65 G.1 General.65 G.2 Minimum specifications.65 G.2.1 Details of construction.65 G.2.2 Dimensions.65 G.2.3 Performance.65 G.3 Optional specifications.66 Annex H (informative)
Acceptance test.67 Annex I (informative)
Seat leakage.68 Annex J (normative)
Materials.69 J.1 Steel materials for pressure containing parts and inner metallic partition walls.69 J.2 Metallic materials different from steel materials for pressure containing parts and inner metallic partition walls.75 J.3 Materials for fixtures, integral process and sensing lines, connectors and fasteners.80 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 97/23/EC.83 Bibliography.84



EN 14382:2005 (E) 5 Foreword This document (EN 14382:2005) has been prepared by Technical Committee CEN/TC 235 “Gas pressure regulators and associated safety devices for use in gas transmission and distribution”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2005, and conflicting national standards shall be withdrawn at the latest by September 2005. This document supersedes EN 14382:2002. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 97/23/EC. For relationship with EU Directive 97/23/EC, see informative Annex ZA, which is an integral part of this document. Safety shut-off devices dealt with in this document are standard safety shut-off devices and, when used in pressure regulating stations complying with EN 12186 or EN 12279, they are considered as standard pressure equipment in accordance with Clause 3.1 of Art. 1 of Pressure Equipment Directive (PED). For standard safety shut-off devices used in pressure regulating stations complying with EN 12186 or EN 12279, Table ZA.1 given in Annex ZA includes all applicable Essential Requirements given in Annex I of PED except the external resistance to environmental conditions where corrosion occurs. The normative Annex J of this document lists some suitable materials for pressure containing parts, inner metallic partition walls, fasteners and connectors. Other materials may be used when complying with the restrictions given in Table 5. A safety shut-off-device does not need protection against exceeding its allowable limit of pressure if the maximum downstream incidental pressure (MIPd) of the upstream gas pressure regulating station is less than or equal to 1,1 times the maximum allowable pressure (PS) of the safety shut-off device itself. The continuing integrity of safety shut-off devices is assured by periodic functional checks. For periodic functional checks it is common to refer to national regulations/standards where existing or users/manufacturers practices. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.



EN 14382:2005 (E) 6 1 Scope This document specifies constructional, functional, sizing, and testing requirements, also documentation and marking of gas safety shut-off devices used in the pressure regulating stations in accordance with EN 12186 or EN 12279:  for inlet pressures up to 100 bar and nominal diameters up to DN 400;  for an operating temperature range from –20 °C to +60 °C, which operate with fuel gases of the 1st and 2nd family in accordance with EN 437 in transmission and distribution networks and also in commercial and industrial installations. "Gas safety shut-off devices" will hereafter be called "SSDs" except in titles. The harmonized part of this document deals with standard safety shut-off devices used in pressure regulating stations complying with EN 12186 or EN 12279. For standard safety shut-off devices integral strength type when used in pressure regulating stations complying with EN 12186 or EN 12279, Annex ZA lists all applicable Essential Requirements except the external resistance to environmental conditions where corrosion occurs. This document considers the following classes of SSDs: temperature classes:  class 1: operating temperature range from –10 °C to 60 °C;  class 2: operating temperature range from –20 °C to 60 °C; functional classes:  class A: SSDs that close when damage to the pressure sensing element occurs (applicable to overpressure SSDs only) or when external power fails;  class B: SSDs that do not close when damage to the pressure sensing element occurs or are able to be opened automatically by the pressure control system (applicable to overpressure SSDs only). SSDs complying with the requirements of this document may be declared as “in conformity with EN 14382“ and bear the mark “EN 14382”. The material and functional requirements specified in this document may be applied to SSDs which use thermal energy or the effects of electrical energy to trip the operation of the closing member. For these SSDs the operational parameters are not specified in this document. This document does not apply to:  SSDs upstream from/on/in domestic gas-consuming appliances which are installed downstream of domestic gas meters;  SSDs in accordance with prEN xxxxxx (WI 00235003 under preparation by CEN/TC 235).



EN 14382:2005 (E) 7 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including amendments) applies. EN 287 (all parts), Qualification test of welders – Fusion welding. EN 288 (all parts), Specification and approval of welding procedures for metallic materials. EN 334:2005, Gas pressure regulators for inlet pressures up to 100 bar. EN 473, Non destructive testing – Qualification and certification of NDT personnel – General principles. EN 571-1, Non destructive testing – Penetrant testing – Part 1: General principles. EN 970, Non-destructive examination of fusion welds – Visual examination. EN 1289, Non-destructive examination of welds – Penetrant testing of welds – Acceptance levels. EN 1290, Non-destructive examination of welds – Magnetic particle examination of welds. EN 1291, Non-destructive examination of welds – Magnetic particle testing of welds – Acceptance levels. EN 1349, Industrial process control valves. EN 1418, Welding personnel – Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials. EN 1435, Non-destructive examination of welds – Radiographic examination of welded joints. EN 1712, Non-destructive examination of welds – Ultrasonic examination of welded joints – Acceptance levels. EN 1713, Non-destructive examination of
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