Steel static storage systems - Adjustable pallet racking systems - Principles for structural design

This European Standard specifies the structural design requirements applicable to all types of adjustable beam pallet rack systems fabricated from steel members intended for the storage of unit loads and subject to predominantly static loads. Both un-braced and braced systems are included.
This European Standard gives guidelines for the design of clad rack buildings where requirements are not covered in EN 1993. The requirements of this European Standard also apply to ancillary structures, where rack components are employed as the main structural members.
This European Standard does not cover other generic types of storage structures. Specifically, this European Standard does not apply to mobile storage systems, drive-in, drive-through and cantilever racks or static steel shelving systems, nor does this European Standard establish specific design rules for the assessment of racking in seismic areas.

Ortsfeste Regalsysteme aus Stahl - Verstellbare Palettenregale - Grundlagen der statischen Bemessung

Diese Europäische Norm legt die Anforderungen für sämtliche Arten von Palettenregalen mit verstellbaren Trägern fest, welche aus Stahlelementen hergestellt und zur Lagerung von Lasteinheiten vorgesehen und vorwiegend statischen Lasten ausgesetzt sind. Sowohl Systeme mit als auch ohne Aussteifungsverbände sind berücksichtigt.
Die Anforderungen gelten auch für Zusatzeinrichtungen, bei denen Regalbauteile als wichtiges Hauptbauteil eingesetzt sind.
Diese Norm gilt nicht für andere Arten von Lagereinrichtungen, namentlich nicht für Verschieberegalsysteme, Einfahr- und Durchfahrregale, Kragarmregale und Fachbodenregale aus Stahl.
Palettenregale sind gewöhnlich Serienprodukte, bei denen eine Auslegung aus¬schließlich nach Berechnung ggf. nicht angebracht ist. Aus diesem Grund werden Versuchsverfahren vorgeschrieben, wo zzt. analytische Methoden nicht verfügbar oder nicht anwendbar sind. Die entsprechenden Versuchsverfahren sind in Anhang A dargestellt.

Systèmes de stockage en acier - Systèmes de rayonnages à palettes réglables - Principes applicables au calcul des structures

La présente Norme européenne spécifie les exigences applicables à tous les types de systèmes de
rayonnages à palettes réglables fabriqués à partir d'éléments en acier, destinés au stockage de charges
unitaires et soumis à des charges essentiellement statiques. Les systèmes non contreventés et contreventés
sont inclus.
Les exigences s'appliquent également aux structures annexes lorsque des éléments de rayonnages sont
employés comme éléments structuraux.
La présente norme ne couvre pas les autres types génériques de structures de stockage. En particulier, elle
ne s'applique pas aux systèmes de stockage mobiles, aux systèmes de rayonnages à accumulation statique
et en porte-à-faux, ni aux systèmes de rayonnages à tablettes statiques en acier.
Les rayonnages à palettes sont des produits normalisés pour lesquels une conception par calcul seul peut ne pas
être appropriée. Des méthodes d'essai sont donc spécifiées lorsque les méthodes d'analyse courantes ne sont
pas indiquées ou s'avèrent inappropriées. Les méthodes d'essais appropriées sont données à l'Annexe A.

Stabilni jekleni sistemi za skladiščenje - Sistemi za nastavljive regale za palete - Načela dimenzioniranja

General Information

Status
Withdrawn
Publication Date
01-Apr-2009
Withdrawal Date
02-Dec-2020
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
03-Dec-2020
Due Date
26-Dec-2020
Completion Date
03-Dec-2020

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Ortsfeste Regalsysteme aus Stahl - Verstellbare Palettenregale - Grundlagen der statischen BemessungSystèmes de stockage en acier - Systèmes de rayonnages à palettes réglables - Principes applicables au calcul des structuresSteel static storage systems - Adjustable pallet racking systems - Principles for structural design53.080Storage equipmentICS:Ta slovenski standard je istoveten z:EN 15512:2009SIST EN 15512:2009en,fr01-maj-2009SIST EN 15512:2009SLOVENSKI
STANDARD



SIST EN 15512:2009



EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 15512March 2009ICS 53.080 English VersionSteel static storage systems - Adjustable pallet racking systems- Principles for structural designSystèmes de stockage statiques en acier - Systèmes derayonnages à palettes réglables - Principes applicables aucalcul des structuresOrtsfeste Regalsysteme aus Stahl - VerstellbarePalettenregale - Grundlagen der statischen BemessungThis European Standard was approved by CEN on 17 January 2009.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre:
Avenue Marnix 17,
B-1000 Brussels© 2009 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15512:2009: ESIST EN 15512:2009



EN 15512:2009 (E) 2 Contents Page Foreword .6 Introduction .7 1 Scope .9 2 Normative references .9 3 Terms and definitions . 10 4 Symbols . 11 5 Basis of design . 15 5.1 Requirements . 15 5.1.1 Basic requirements. 15 5.1.2 Un-braced racking systems . 15 5.1.3 Braced racking systems . 17 5.1.4 Design working life . 19 5.1.5 Floor tolerances and deformations. 19 5.2 Methods of design . 19 5.2.1 General . 19 5.2.2 Ultimate limit state . 19 5.2.3 Serviceability limit state . 20 5.3 Imperfections . 20 5.3.1 General . 20 5.3.2 Sway frame imperfections in un-braced systems . 20 5.3.3 Bracing system imperfections . 21 5.3.4 Imperfections in racks partially braced in the down-aisle direction . 23 5.3.5 Member imperfections . 23 6 Actions and combinations of actions . 23 6.1 General . 23 6.2 Permanent actions . 24 6.2.1 General . 24 6.2.2 Weights of materials and construction . 24 6.3 Variable actions . 24 6.3.1 General . 24 6.3.2 Unit loads to be stored . 24 6.3.3 Vertical placement loads . 25 6.3.4 Horizontal placement loads . 26 6.3.5 Effects of rack-guided equipment . 27 6.3.6 Floor and walkway loads (see also EN 1991-1-1) . 29 6.3.7 Actions arising from installation . 30 6.4 Actions due to impact (accidental loads) . 30 6.4.1 General . 30 6.4.2 Accidental vertical actions . 30 6.4.3 Accidental horizontal load . 31 6.5 Wind loads . 31 6.6 Snow loads . 31 6.7 Seismic actions . 32 7 Partial factors and combination rules . 32 7.1 General . 32 7.2 Combinations of actions for the ultimate limit state . 32 7.3 Combination of actions for serviceability limit states . 32 7.4 Load factors . 33 SIST EN 15512:2009



EN 15512:2009 (E) 3 7.5 Material factors . 34 7.6 Stability against overturning . 34 7.7 Racks braced against the building structure . 35 8 Steel . 35 8.1 General . 35 8.1.1 Preliminary considerations . 35 8.1.2 Material properties . 35 8.1.3 Design values of material coefficients (general mechanical properties) . 35 8.1.4 Steels with no guaranteed mechanical properties . 36 8.1.5 Untested steels . 36 8.2 Average yield strength of sections . 36 8.3 Special selection of production material . 36 8.4 Fracture toughness . 37 8.5 Dimensional tolerances . 37 8.5.1 General . 37 8.5.2 Thickness of material . 37 8.5.3 Tolerances on thickness. 37 8.5.4 Width and depth of a cold-formed section . 37 8.5.5 Member straightness . 38 8.5.6 Twist . 38 8.5.7 Tolerances with regard to design and assembly . 38 8.6 Bracing eccentricities . 39 8.7 Eccentricities between beams and uprights . 40 8.8 Requirements for beam connector locks . 41 8.9 Durability . 41 9 Structural analysis . 41 9.1 Structural modelling for analysis and basic assumption . 41 9.2 Calculation of section properties . 41 9.2.1 General . 41 9.2.2 Effect of corner radii . 42 9.2.3 Effect of perforations . 42 9.2.4 Effect of cross-section distortion . 43 9.2.5 Effect of local buckling . 44 9.3 Beams . 45 9.3.1 General . 45 9.3.2 Moment of resistance of members not subject to lateral-torsional buckling . 46 9.4 Design of beams . 46 9.4.1 General . 46 9.4.2 Loads on beams . 47 9.4.3 Design bending moments for beams . 47 9.4.4 Design shear force for beams . 49 9.4.5 Deflection of beams . 49 9.4.6 Beams as tie beams in braced pallet racks . 50 9.4.7 Design resistance with respect to web crippling . 51 9.4.8 Design resistance with respect to shear forces . 51 9.4.9 Combined shear force, axial force and bending moment . 51 9.4.10 Combined bending moment and web crippling . 51 9.5 Design of beam end connectors . 51 9.5.1 General . 51 9.5.2 Design bending moments in beam end connectors . 51 9.5.3 Design shear force for beam end connectors . 52 9.5.4 Design shear force and bending moment for beam end connectors . 52 9.6 Beams subject to bending and torsion . 52 9.6.1 General . 52 9.6.2 Lateral torsional buckling of beams . 53 9.7 Compression, tension and bending in members . 54 9.7.1 Non-perforated compression members . 54 9.7.2 Perforated compression members . 54 SIST EN 15512:2009



EN 15512:2009 (E) 4 9.7.3 Cross sectional verification . 55 9.7.4 Design strength with respect to flexural buckling . 55 9.7.5 Torsional and flexural-torsional buckling . 62 9.7.6 Combined bending and axial loading . 64 9.8 Design of splices . 68 9.9 Design of base plates . 69 9.9.1 General . 69 9.9.2 Effective area Abas for base plates . 69 9.10 Floor materials . 70 9.10.1 Concrete floors . 70 9.10.2 Bituminous floors . 70 9.10.3 Other floor materials . 71 9.10.4 Design of anchorages . 71 9.11 Design of run spacers . 72 10 Global analysis of beam pallet racks . 72 10.1 General considerations . 72 10.1.1 General . 72 10.1.2 Two dimensional analysis . 73 10.1.3 Advanced three-dimensional analysis . 73 10.2 Design procedure . 73 10.2.1 Actions . 73 10.2.2 Procedure . 73 10.2.3 Analysis of braced and un-braced racks in the down-aisle direction . 76 10.2.4 Moment-rotation characteristics of beam end connectors . 78 10.2.5 Moment-rotation characteristics of the connection to the floor . 78 10.3 Analysis of braced and un-braced racks in the cross-aisle direction . 79 10.3.1 General . 79 10.3.2 Out of plane stability . 79 10.3.3 Frame classification . 79 10.4 Methods of global analysis . 81 10.5 Simplified methods of analysis for stability in the cross-aisle direction. 83 10.6 Design of uprights . 83 10.6.1 General . 83 10.6.2 Design axial forces and bending moments . 83 11 Serviceability limit states . 83 11.1 General . 83 11.2 Serviceability limit states for racking . 83 12 Marking and labelling . 84 12.1 Identification of performance of rack installations . 84 13 Test methods and evaluation of results . 84 13.1 General . 84 13.2 Requirements for tests . 85 13.2.1 Equipment . 85 13.2.2 Support conditions . 85 13.2.3 Application of the load . 86 13.2.4 Increments of the test load . 86 13.2.5 Assembly of test specimens . 86 13.2.6 Test reports . 86 13.3 Interpretation of test results . 87 13.3.1 Definition of failure load . 87 13.3.2 Corrections to test results . 87 13.3.3 Derivation of characteristic values . 87 13.3.4 Characteristic values for a family of tests . 88 13.3.5 Corrections to failure loads or moments . 89 Annex A (normative)
Testing . 90 A.1 Materials tests . 90 A.1.1 Tensile test . 90 SIST EN 15512:2009



EN 15512:2009 (E) 5 A.1.2 Bend tests . 90 A.2 Tests on components and connections . 91 A.2.1 Stub column compression test . 91 A.2.2 Compression tests on uprights - Checks for the effects of distortional buckling . 93 A.2.3 Compression tests on uprights - Determination of buckling curves . 94 A.2.4 Bending tests on beam end connectors . 98 A.2.5 Looseness tests on beam end connectors. 104 A.2.6 Shear tests on beam end connectors and connector locks . 106 A.2.7 Tests on floor connections. 108 A.2.8 Tests for the shear stiffness of upright frames . 111 A.2.9 Bending tests on upright sections . 113 A.2.10 Bending tests on beams . 115 A.2.11 Tests on upright splices . 116 Annex B (informative)
Amplified sway method for down-aisle stability analysis . 119 B.1 General . 119 B.2 Linear elastic analysis . 120 B.3 Elastic critical value . 120 B.4 Amplification factor . 120 Annex C (informative)
Approximate equations for the design of a regular storage rack in the down-aisle direction . 121 C.1 Approximate equation for regular construction . 121 C.2 Additional bending moments due to pattern loading . 123 C.3 Design Moments . 123 C.4 Design loads in outer columns .
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