SIST EN 61076-3-118:2010

Connectors for electronic equipment - Product requirements - Part 3-118: Rectangular connectors - Detail specification for a 4 pole + PE power connector with push-pull coupling (IEC 61076-3-118:2010)

This part of IEC 61076 establishes specifications and test requirements for a connector with four contacts plus PE contact, for use in industrial environments. This International Standard specifies free and fixed connectors, with round contacts, suitable for screw or crimp terminations. Other terminations techniques, as solder or printed board connections are upon agreement between manufacturer and user. The free and fixed connectors have a push-pull locking mechanism for IP65 and IP67 protection according to IEC 60529. The PE contact is first-make last-break. Connectors according this International Standard are without breaking capacity COC according to IEC 61984, therefore they are not intended to be engaged or disengaged in normal use when live or under load, if not otherwise specified by the manufacturer.

Steckverbinder für elektronische Einrichtungen - Produktanforderungen - Teil 3-118: Rechteckige Steckverbinder - Bauartspezifikation für einen Leistungssteckverbinder 4polig + PE mit Push-pull-Kupplung (IEC 61076-3-118:2010)

Connecteurs pour équipements électroniques - Exigences de produit - Partie 3-118: Connecteurs rectangulaires: Spécification particulière relative à un connecteur de puissance à 4 pôles + PE avec mécanisme de couplage pousser-tirer (CEI 61076-3-118:2010)

La CEI 61076-3-118:2010 établit des spécifications et des exigences d'essai relatives à un connecteur comportant quatre contacts plus un contact PE, utilisé dans les environnements industriels. La présente norme internationale spécifie les fiches et les embases, comportant des contacts arrondis, disponibles avec des raccordements à vis ou serties. D'autres techniques de raccordements, telles que des connexions à braser ou pour adapter sur carte imprimée font l'objet d'un accord entre le fabricant et l'utilisateur. Les fiches et les embases comportent un mécanisme de verrouillage pousser-tirer pour une protection IP65 et IP67 conformément à la CEI 60529. Le contact de terre de protection est de type 'premier fermé, dernier ouvert'.  Les connecteurs conformes à la présente Norme Internationale sont sans pouvoir de coupure (COC) conformément à la CEI 61984; de ce fait, ils ne sont pas destinés à être connectés ou déconnectés lors d'une utilisation normale lorsqu'ils sont alimentés ou sous charge, sauf indication contraire de la part du fabricant.

Konektorji za elektronsko opremo - Zahteve za izdelek - 3-118. del: Pravokotni konektorji - Podrobna specifikacija za 4-polni + PE močnostni zaklepni konektor (IEC 61076-3-118:2010)

Ta del IEC 61076 vzpostavlja specifikacije in preskusne zahteve za konektor s štirimi kontakti plus PE kontaktom za uporabo v industrijskih okoljih. Ta mednarodni standard določa proste in fiksne konektorje z okroglimi kontakti, primerne za zaključke z navojem ali za stiskanje. Druge izvedbe zaključkov, kot so povezave s spajkami ali tiskanimi ploščami, so stvar dogovora med proizvajalcem in uporabnikom. Prosti in pritrjeni konektorji imajo zaklepni mehanizem za IP65 in IP67 zaščito v skladu z IEC 60529. PE kontakt se prvi priključi in zadnji izključi. Konektorji v skladu s tem mednarodnim standardom so brez zmogljivosti prekinitve (COC) v skladu z IEC 61984, in torej niso namenjeni, da bi bili vključeni ali izključeni pri normalni uporabi pod napetostjo ali obremenitvijo, če ni proizvajalec navedel drugače.

General Information

• Status: Published
• Publication Date: 05-Sep-2010
• ICS: 31.220.10 - Plug-and-socket devices. Connectors
• Technical Committee: I11 - Imaginarni 11
• Current Stage: 6060 - National Implementation/Publication (Adopted Project)
• Start Date: 18-Aug-2010
• Due Date: 23-Oct-2010
• Completion Date: 06-Sep-2010
• Ref Project: EN 61076-3-118:2010 - Connectors for electronic equipment - Product requirements - Part 3-118: Rectangular connectors - Detail specification for a 4 pole + PE power connector with push-pull coupling

Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN 61076-3-118:2010
01-oktober-2010
.RQHNWRUML]DHOHNWURQVNRRSUHPR=DKWHYH]DL]GHOHNGHO3UDYRNRWQL
NRQHNWRUML3RGUREQDVSHFLILNDFLMD]DSROQL3(PRþQRVWQL]DNOHSQLNRQHNWRU
,(&
Connectors for electronic equipment - Product requirements - Part 3-118: Rectangular
connectors - Detail specification for a 4 pole + PE power connector with push-pull
coupling (IEC 61076-3-118:2010)
Steckverbinder für elektronische Einrichtungen - Produktanforderungen - Teil 3-118:
Rechteckige Steckverbinder - Bauartspezifikation für einen Leistungssteckverbinder
4polig + PE mit Push-pull-Kupplung (IEC 61076-3-118:2010)
Connecteurs pour équipements électroniques - Exigences de produit - Partie 3-118:
Connecteurs rectangulaires: Spécification particulière relative à un connecteur de
puissance à 4 pôles + PE avec mécanisme de couplage pousser-tirer (CEI 61076-3-
118:2010)
Ta slovenski standard je istoveten z: EN 61076-3-118:2010
ICS:
31.220.10 9WLþLLQYWLþQLFHNRQHNWRUML Plug-and-socket devices.
Connectors
SIST EN 61076-3-118:2010 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------

SIST EN 61076-3-118:2010

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SIST EN 61076-3-118:2010

EUROPEAN STANDARD
EN 61076-3-118

NORME EUROPÉENNE
July 2010
EUROPÄISCHE NORM

ICS 31.220.10


English version


Connectors for electronic equipment - Product requirements -
Part 3-118: Rectangular connectors -
Detail specification for a 4 pole + PE power connector
with push-pull coupling
(IEC 61076-3-118:2010)


Connecteurs pour équipements Steckverbinder für elektronische
électroniques - Exigences de produit - Einrichtungen - Produktanforderungen -
Partie 3-118: Connecteurs rectangulaires: Teil 3-118: Rechteckige Steckverbinder -
Spécification particulière relative Bauartspezifikation
à un connecteur de puissance à 4 pôles + für einen Leistungssteckverbinder 4polig +
PE avec mécanisme de couplage PE mit Push-pull-Kupplung
pousser-tirer (IEC 61076-3-118:2010)
(CEI 61076-3-118:2010)




This European Standard was approved by CENELEC on 2010-07-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,
Spain, Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Management Centre: Avenue Marnix 17, B - 1000 Brussels


© 2010 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 61076-3-118:2010 E

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SIST EN 61076-3-118:2010
EN 61076-3-118:2010 - 2 -
Foreword
The text of document 48B/2134/FDIS, future edition 1 of IEC 61076-3-118, prepared by SC 48B,
Connectors, of IEC TC 48, Electromechanical components and mechanical structures for electronic
equipment, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as
EN 61076-3-118 on 2010-07-01.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN and CENELEC shall not be held responsible for identifying any or all such patent
rights.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2010-04-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2013-07-01
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 61076-3-118:2010 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standards indicated:
IEC 60068-2-14 NOTE  Harmonized as EN 60068-2-14.
IEC 60068-2-30 NOTE  Harmonized as EN 60068-2-30.
IEC 60664-1 NOTE  Harmonized as EN 60664-1.
__________

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SIST EN 61076-3-118:2010
- 3 - EN 61076-3-118:2010
Annex ZA
(normative)

Normative references to international publications
with their corresponding European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.

Publication Year Title EN/HD Year

IEC 60050-581 2008 International Electrotechnical Vocabulary - - -
Part 581: Electromechanical components for
electronic equipment



IEC 60068-1 - Environmental testing - EN 60068-1 -
Part 1: General and guidance


IEC 60352 Series Solderless connections EN 60352 Series


IEC 60512-1-2 2002 Connectors for electronic equipment - Tests EN 60512-1-2 2002
and measurements -
Part 1-2: General examination - Test 1b:
Examination of dimension and mass


IEC 60512-1-100 - Connectors for electronic equipment - Tests EN 60512-1-100 -
and measurements -
Part 1-100: General - Applicable publications


IEC 60529 1989 Degrees of protection provided by enclosures EN 60529 1991
(IP Code) + corr. May 1993


IEC 60999-1 1999 Connecting devices - Electrical copper EN 60999-1 2000
conductors - Safety requirements for screw-
type and screwless-type clamping units -
Part 1: General requirements and particular
requirements for clamping units for conductors
from 0,2 mm² up to 35 mm² (included)


IEC 60999-2 2003 Connecting devices - Electrical copper EN 60999-2 2003
conductors - Safety requirements for screw-
type and screwless-type clamping units -
Part 2: Particular requirements for clamping
units for conductors above 35 mm² up to 300
mm² (included)


IEC 61076-1 - Connectors for electronic equipment - EN 61076-1 -
Product requirements -
Part 1: Generic specification


IEC 61984 2008 Connectors - Safety requirements and tests EN 61984 2009


IEC 62197-1 2006 Connectors for electronic equipment - Quality EN 62197-1 2006
assessment requirements -
Part 1: Generic specification


IEC Guide 109 - Environmental aspects - Inclusion in - -
electrotechnical product standards

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SIST EN 61076-3-118:2010
EN 61076-3-118:2010 - 4 -
Publication Year Title EN/HD Year

IEC Guide 114 - Environmentally conscious design - Integrating - -
environmental aspects into design and
development of electrotechnical products


ISO 1302 2002 Geometrical Product Specifications (GPS) - EN ISO 1302 2002
Indication of surface texture in technical
product documentation


ISO 11469 2000 Plastics - Generic identification and marking EN ISO 11469 2000
of plastic products

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SIST EN 61076-3-118:2010
IEC 61076-3-118
®
Edition 1.0 2010-04
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE


Connectors for electronic equipment – Product requirements –
Part 3-118: Rectangular connectors – Detail specification for a 4 pole plus PE
power connector with push-pull coupling

Connecteurs pour équipements électroniques – Exigences de produit –
Partie 3-118: Connecteurs rectangulaires – Spécification particulière relative à
un connecteur de puissance à 4 pôles plus PE avec mécanisme de couplage
pousser-tirer

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
U
CODE PRIX
ICS 31.220.10 ISBN 978-2-88910-409-3
® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale

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SIST EN 61076-3-118:2010
– 2 – 61076-3-118 © IEC:2010
CONTENTS
FOREWORD.5
1 Scope.8
1.1 General considerations.8
1.2 Normative references .8
2 Technical information .9
2.1 Terms and definitions .9
2.2 Systems of levels .9
2.2.1 Performance levels.9
2.2.2 Compatibility levels, according to IEC 61076-1 Ed. 2.0 .9
2.3 Classification into climatic categories .9
2.4 Clearance and creepage distances.9
2.5 Current-carrying capacity .10
2.6 Marking .10
3 Dimensional information .10
3.1 General .10
3.2 Isometric view and common features.11
3.2.1 Common features .11
3.2.2 Reference system.11
3.3 Engagement (mating) information.11
3.3.1 Engaging (mating) direction.11
3.3.2 Perpendicular to the engaging (mating) direction .11
3.3.3 Inclination.11
3.4 Fixed connectors .12
3.4.1 Dimensions .12
3.4.2 Terminations .13
3.5 Free connectors .14
3.5.1 Dimensions .14
3.5.2 Terminations .14
3.6 Accessories.14
3.7 Mounting information for connectors.14
3.7.1 Mounting on panels .14
3.8 Gauges .15
3.8.1 Sizing gauges and retention force gauges .15
3.8.2 Mechanical function, engaging/separating/insertion/withdrawal force
gauges .16
3.8.3 Probes.16
3.8.4 Contact resistance gauge .16
3.8.5 Test panel (for voltage proof test).16
3.8.6 Test panel (for EMC/ crosstalk, etc.).16
4 Characteristics .16
4.1 General .16
4.2 Pin assignment and other definitions .16
4.3 Classification into climatic categories .16
4.4 Electrical characteristics.16
4.4.1 Creepage and clearance distances.16
4.4.2 Voltage proof.17
4.4.3 Current-carrying capacity.17

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SIST EN 61076-3-118:2010
61076-3-118 © IEC:2010 – 3 –
4.4.4 Contact resistance.17
4.4.5 Insulation resistance.17
4.4.6 Impedance.17
4.4.7 Transmission characteristics.17
4.5 Mechanical characteristics .17
4.5.1 Mechanical operation .17
4.5.2 Effectiveness of connector coupling devices.17
4.5.3 Insertion and withdrawal forces .17
4.5.4 Contact retention in insert.18
4.5.5 Polarizing and coding method.18
4.6 Other characteristics .18
4.6.1 Shock and vibration (method sine).18
4.6.2 Degree of protection provided by enclosures (IP-code).18
4.6.3 Screen and shielding properties .18
4.7 Environmental aspects .18
4.7.1 Marking of insulation material (plastics) .18
4.7.2 Design/ use of material.18
5 Test schedule.18
5.1 General .18
5.1.1 Climatic category.19
5.1.2 Clearance and creepage distances.19
5.1.3 Arrangement for contact resistance measurement .19
5.1.4 Arrangement for dynamic stress tests.19
5.1.5 Arrangement for testing static load; axial .19
5.1.6 Wiring of specimens .19
5.2 Test schedules .19
5.2.1 Basic (minimum) test schedule .19
5.2.2 Full test schedule .19
5.3 Test procedures and measuring methods .26
5.4 Preconditioning .26
5.5 Wiring and mounting of specimens .27
5.5.1 Wiring.27
5.5.2 Mounting .27
Bibliography.28

Figure 1 – Fixed (male) and free (female) connector .11
Figure 2 – Fixed male connector .12
Figure 3 – Free female connector .14
Figure 4 – Mounting drawing.15
Figure 5 – Gauge.15

Table 1 – Climatic categories - selected values for environmental performance level 1 .9
Table 2 – Clearance and creepage distances.10
Table 3 – Dimensions of the fixed connector.13
Table 4 – Dimensions of the free connector .14
Table 5 – Mounting information.15
Table 6 – Gauge dimensions .16

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SIST EN 61076-3-118:2010
– 4 – 61076-3-118 © IEC:2010
Table 7 – Number of test specimens and contacts .20
Table 8 – Test group P .20
Table 9 – Test group AP .21
Table 10 – Test group BP .22
Table 11 – Test group CP .23
Table 12 – Test group DP .24
Table 13 – Test group EP .24
Table 14 – Test group FP .25
Table 15 – Test group JP.25
Table 16 – Test group KP .26

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SIST EN 61076-3-118:2010
61076-3-118 © IEC:2010 – 5 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________

CONNECTORS FOR ELECTRONIC EQUIPMENT –
PRODUCT REQUIREMENTS –

Part 3-118: Rectangular connectors – Detail specification for
a 4 pole plus PE power connector with push-pull coupling


FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61076-3-118 has been prepared by subcommittee 48B:
Connectors, of IEC technical committee 48: Electromechanical components and mechanical
structures for electronic equipment.
The text of this standard is based on the following documents:
FDIS Report on voting
48B/2134/FDIS 48B/2175/RVD

Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.

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SIST EN 61076-3-118:2010
– 6 – 61076-3-118 © IEC:2010
A list of all parts of IEC 61076 series, under the general title Connectors for electronic
equipment – Product requirements, can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.

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SIST EN 61076-3-118:2010
61076-3-118 © IEC:2010 – 7 –


IEC SC 48B – Connector Specifications available from:
IEC 61076-3-118 Ed. 1.0
IEC General secretariat

or from the addresses shown on the inside cover.



ELECTRONIC COMPONENTS
DETAIL SPECIFICATION in accordance with
IEC 61076-1 and IEC 61076-3


Outline drawing
Rectangular power connector with
push-pull coupling





Fixed and free connectors, for
industrial environments
Performance level: 1

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SIST EN 61076-3-118:2010
– 8 – 61076-3-118 © IEC:2010
CONNECTORS FOR ELECTRONIC EQUIPMENT –
PRODUCT REQUIREMENTS –

Part 3-118: Rectangular connectors – Detail specification for
a 4 pole plus PE power connector with push-pull coupling



1 Scope
1.1 General considerations
This part of IEC 61076 establishes specifications and test requirements for a connector with
four contacts plus PE contact, for use in industrial environments.
NOTE For a definition of PE, see IEV, for example IEV 195-02-09.
This International Standard specifies free and fixed connectors, with round contacts, suitable
for screw or crimp terminations. Other terminations techniques, as solder or printed board
connections are upon agreement between manufacturer and user. The free and fixed
connectors have a push-pull locking mechanism for IP65 and IP67 protection according to
IEC 60529.
The PE contact is first-make last-break.
Connectors according this International Standard are without breaking capacity COC according
to IEC 61984, therefore they are not intended to be engaged or disengaged in normal use
when live or under load, if not otherwise specified by the manufacturer.
1.2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
IEC 60050-581:2008, International Electrotechnical Vocabulary – Part 581: Electro-
mechanical components for electronic equipment
IEC 60068-1: Environmental testing – Part 1: General and guidance
IEC 60352 (all parts): Solderless connections
IEC 60512-1-2:2002, Connectors for electronic equipment – Tests and measurements – Part
1-2: General examination
IEC 60512-1-100: Connectors for electronic equipment – Tests and measurements – Part 1-
100: General: Applicable publications
IEC 60529:1989, Degree of protection provided by enclosures (IP Code)
IEC 60999-1:1999, Connecting devices – Electrical copper conductors – Safety requirements
for screw-type and screwless-type clamping units – Part 1: General requirements and
2 2
up to 35 mm (included)
particular requirements for conductors from 0,2 mm

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SIST EN 61076-3-118:2010
61076-3-118 © IEC:2010 – 9 –
IEC 60999-2:2003, Connecting devices – Electrical copper conductors – Safety requirements
for screw-type and screwless-type clamping units – Part 2: Particular requirements for
2 2
clamping units for conductors above 35 mm up to 300 mm (included)
IEC 61076-1, Connectors for electronic equipment – Part 1: Generic specification
IEC 61984:2008, Connectors – Safety requirements and tests
IEC 62197-1:2006, Connectors for electronic equipment – Quality assessment requirements –
Part 1: Generic specification
IEC Guide 109: Environmental aspects – Inclusion in electrotechnical product standards
IEC Guide 114: Environmentally conscious design – Integrating environmental aspects into
design and development of electrotechnical products
ISO 1302:2002, Geometrical Product Specifications (GPS) – Indication of surface texture in
technical product documentation
ISO 11469:2000, Plastics – Generic identification and marking of plastic prod
...