ISO/TC 39/SC 4/WG 1 - Common requirements and safety of integrated fed machines

This document gives the safety requirements and measures for numerically controlled (NC/CNC) boring machines, NC/CNC routing machines and NC/CNC boring and routing machines (as defined in 3.2, 3.3 and 3.4), capable of continuous production use, hereinafter referred to as "machines". This document deals with all significant hazards, hazardous situations and events, listed in Annex A, relevant to the machines when they are operated, adjusted and maintained as intended and under the conditions foreseen by the manufacturer including reasonably foreseeable misuse. Also, transport, assembly, dismantling, disabling and scrapping phases have been taken into account. This document is also applicable to machines fitted with one or more of the following devices/additional working units, whose hazards have been dealt with: — additional working units for sawing, sanding, assembling or dowel inserting; — fixed or movable workpiece support; — mechanical, pneumatic, hydraulic or vacuum workpiece clamping; — automatic tool change devices. It is also applicable to machines fitted with edge-banding equipment, even if the relevant specific hazards have not been dealt with. NOTE For the risk assessment needed for the edge-banding equipment, ISO 19085-17 can be useful. Machines covered in this document are designed for workpieces consisting of: — solid wood; — material with similar physical characteristics to wood (see ISO 19085-1:2021, 3.2); — gypsum boards, gypsum bounded fibreboards, cardboard; — matrix engineered mineral boards, silicate boards; — composite materials with core consisting of polyurethane or mineral material laminated with light alloy; — polymer-matrix composite materials and reinforced thermoplastic/thermoset/elastomeric materials; — aluminium light alloy profiles; — aluminium light alloy plates with a maximum thickness of 10 mm; — composite boards made from the materials listed above. This document does not deal with specific hazards related to: — use of grinding wheels; — ejection through openings guarded by curtains on machines where the height of the opening in the enclosure above the workpiece support exceeds 700 mm; — ejection due to failure of milling tools with a cutting circle diameter equal to or greater than 16 mm and sawing tools not conforming to EN 847‑1:2017 and EN 847‑2:2017; — the combination of a single machine being used with other machines (as a part of a line); — integrated workpiece loading/unloading systems (e.g. robots). This document is not applicable to: — single spindle hand fed or integrated fed routing machines; — machines intended for use in potentially explosive atmosphere; — machines manufactured prior to its publication.

This document gives the safety requirements and measures for four-sided moulding machines, capable of continuous production use, with a maximum working width of 350 mm and a maximum speed of the integrated workpiece feed of 200 m/min, hereinafter referred to as “machines”, designed to cut solid wood and materials with similar physical characteristics to wood (see ISO 19085-1:2021, 3.2). It deals with all significant hazards, hazardous situations and events, listed in Annex A, relevant to the machines, when operated, adjusted and maintained as intended and under the conditions foreseen by the manufacturer; reasonably foreseeable misuse has been considered too. Also, transport, assembly, dismantling, disabling and scrapping phases are taken into account. It is also applicable to machines fitted with one or more of the following devices / additional working units, whose hazards have been dealt with: — universal spindle; — glass bead saw unit; — fixed or movable workpiece support; — quick tool changing system; — laser marking unit; — automatic workpiece returner; — in-feed hopper; — loading magazine; — unloading table. This document does not deal with any hazards related to: a) in-feed devices other than in-feed hopper and loading magazine; NOTE 1 For mechanical in-feed devices which also prevent access to the in-feed opening, see 6.6.4. b) out-feed devices other than unloading table, except for hazards related to ejection from the machine due to climb cutting; c) out-feed of workpieces on machines with feed speed higher than 60 m/min; NOTE 2 Machines with feed speed higher than 60 m/min are usually combined with mechanical unloading and workpiece transfer systems. d) machines being used in combination with any other machine (as part of a line). It is not applicable to machines intended for use in potentially explosive atmosphere and to machines manufactured prior to its publication.

This document gives the safety requirements and measures for stationary manually loaded and unloaded: — cold presses; — hot presses; — bending presses; — edge/face gluing presses; — membrane presses; — embossing presses; where the pressing force is applied by hydraulic actuators pushing two flat or shaped surfaces against each other, hereinafter referred to as "machines". It deals with all significant hazards, hazardous situations and events as listed in Clause 4 relevant to machines, when operated, adjusted and maintained as intended and under the conditions foreseen by the manufacturer including reasonably foreseeable misuse. Also, transport, assembly, dismantling, disabling and scrapping phases are taken into account. NOTE For relevant but not significant hazards, e.g. sharp edges of the machine frame, see ISO 12100:2010. It is also applicable to machines fitted with one or more of the following devices/additional working units, whose hazards have been dealt with: a) device for hot gluing; b) device for high-frequency gluing; c) device for high-frequency shaping; d) automatic work-piece loading and unloading system; e) intermediate additional platens; f) work-piece extractor; g) work-piece clamping pressure beam; h) split moveable platens. The machines are designed to process work-pieces consisting of: 1) solid wood; 2) materials with similar characteristics to wood (see ISO 19085‑1:2017, 3.2); 3) honeycomb board. This document does not deal with any hazards related to: — specific devices that differ from the list above; — hot fluid heating systems internal to the machine other than electrical; — any hot fluid heating systems external to the machine; — operation of taking intermediate platens out and in again; — the combination of a single machine being used with any other machine (as part of a line). It is not applicable to: — frame presses; — membrane presses where the pressing force is applied by vacuum only; — presses for producing chipboard, fibreboard, OSB; — machines intended for use in potentially explosive atmosphere; — machines manufactured before the date of its publication as an international standard.

This document gives the safety requirements and measures for horizontal beam panel circular sawing machines with the saw carriage of the front cutting line mounted below the workpiece support, which are manually and/or powered loaded and manually unloaded, capable of continuous production use, as defined in 3.1 and hereinafter referred to as “machines”. This document deals with all significant hazards, hazardous situations and events as listed in Annex A, relevant to the machines, when operated, adjusted and maintained as intended and under the conditions foreseen by the manufacturer including reasonably foreseeable misuse. Also, transport, assembly, dismantling, disabling and scrapping phases have been taken into account. It is also applicable to machines fitted with one or more of the following devices/additional working units, whose hazards have been dealt with: — side pressure device; — device for powered unloading; — unit for scoring; — unit for post-formed/soft-formed edge pre-cutting; — panel turning device; — front side turn table; — pushing out device; — pneumatic clamping of the saw blade; — powered panel loading device; — device for grooving by milling tool; — one or more additional cutting lines inside the machine for longitudinal and/or head cut (before the transversal cutting line); — workpiece vacuum clamping as part of a front side turn table or of a panel loading device; — panel pusher; — independent panel pushers; — additional panel pushers mounted on the panel pusher carriage; — additional panel pusher with integrated label printer device; — lifting platform; — device for automatic loading of thin panels; — device for base board unloading by gravity; — device for base board powered unloading; — device for panel unloading in limited space condition; — loading or pre-loading roller conveyors; — pressure beam with additional flaps to increase dust extraction efficiency; — saw blade cooling system by air or water-air or oil-air; — vibrating conveyor with/without trimming unit for offcuts management; — predisposition for top loading/unloading by an external system directly on the machine table and/or on the machine preloading roller conveyor and/or on the machine lifting table. NOTE base board is a support panel underlying the panel stack, to protect the panels from damages during transportation. The machines are designed for cutting panels consisting of: a) solid wood; b) material with similar physical characteristics to wood (see ISO19085‑1:2021, 2); c) gypsum boards, gypsum bounded fibreboards; d) composite materials, with core consisting of e.g. polyurethane or mineral material, laminated with light alloy; e) cardboard; f) foam board; g) matrix engineered mineral boards, silicate boards; h) polymer‐matrix composite materials and reinforced thermoplastic/thermoset/elastomeric materials; i) aluminium light alloy plates with a maximum thickness of 10 mm; j) composite boards made from the materials listed above. This document does not deal with hazards related to: — specific features different from those listed above; — the machining of panels with milling tools for grooving; — powered unloading of panels; — rear half of split pressure beam on the front cutting line; — the combination of a single machine being used with any other machine (as part of a line). It is not applicable to: — machines intended for use in potentially explosive atmospheres; — machines manufactured prior to the date of its publication.

This document gives the safety requirements and measures for edge banding machines fed by chains or belts, with manual loading and unloading and maximum workpiece height capacity of 100 mm, capable of continuous production use, hereinafter referred as “machines”. It deals with all significant hazards, hazardous situations and events, listed in Annex A, relevant to the machines, when operated, adjusted and maintained as intended and under the conditions foreseen by the manufacturer; reasonably foreseeable misuse has been considered too. Also, transport, assembly, dismantling, disabling and scrapping phases are taken into account. The machines are designed to process in one pass one end (single-end machine) or both ends (double-end machine) of panels of: — materials with similar physical characteristics to wood (see ISO 19085-1:2021, 3.2), even with a core sheet of aluminium light alloy; — gypsum plaster boards. Edges to be applied by the machine can be made of: — paper; — melamine; — plastic; — composite materials; — aluminium; — light alloy; — veneer; — solid wood. It is also applicable to machines fitted with one or more of the following devices/working units, whose hazards have been dealt with: — hot air banding unit; — laser banding unit; — infrared banding unit; — dynamic processing units; — sanding belt units; — milling unit installed out of the integral enclosure at the panel side on single-end machines; — milling unit installed out of the integral enclosure between machines halves of double-end machines; — additional fixed or movable workpiece support along the feed; — additional infeed workpiece support; — additional outfeed workpiece support; — in-feed device for transversal loading of panels in single-end machines; — intermediate workpiece support in double-end machines; — automatic panel returner in single-end machines; — automatic tool changing; — quick tool changing system; — automatic multiple edges infeed device; — workpiece heaters. This document does not deal with any hazards relating to: a) systems for loading and unloading of the workpiece to a single machine other than automatic panel returner and infeed and outfeed workpiece supports (e.g. robots); b) the combination of a single machine being used with other machines (as part of a line); c) workpiece dividing unit installed out of the integral enclosure and/or whose tools protrude out of the integral enclosure; d) plasma banding unit. It is not applicable to machines intended for use in potentially explosive atmosphere nor manufactured before the date of its publication.

This document gives the safety requirements and measures for stationary, manually loaded and unloaded: — single end tenoning machines with manual feed sliding table; — single end tenoning machines with mechanical feed sliding table; — single end tenoning and/or profiling machines with mechanical feed; — double end tenoning and/or profiling machines with mechanical feed, also designed to be automatically loaded/unloaded; — angular systems for tenoning and profiling with mechanical feed; with maximum work-piece height capacity of 200 mm for single end machines and 500 mm for double end machines, hereinafter referred to as "machines". It deals with all significant hazards, hazardous situations and events as listed in Clause 4 relevant to machines, when operated, adjusted and maintained as intended and under the conditions foreseen by the manufacturer including reasonably foreseeable misuse. Also, transport, assembly, dismantling, disabling and scrapping phases are taken into account. NOTE For relevant but not significant hazards, e.g. sharp edges of the machine frame, see ISO 12100:2010. The machines are designed to process in one pass one end or two sides, either opposite or perpendicular to each other, of work-pieces made of: 1) solid wood; 2) materials with similar physical characteristics to wood (see ISO 19085-1:2017, 3.2); 3) fibre-cement, rock/glass wool, gypsum, plasterboard, only with machines with mechanical feed. It is also applicable to machines fitted with one or more of the following additional working units, whose hazards have been dealt with: — sanding units; — fixed or movable work-piece support; — automatic tool changing; — automatic work-piece returner; — glass bead saw unit; — hinge recessing unit; — post forming edge pre-cutting; — boring unit; — dynamic processing unit; — sawing unit installed out of the integral enclosure, between machine halves in double end machines; — foiling unit; — coating unit; — grooving unit with milling tool installed out of the integral enclosure, between machine halves; — brushing unit; — gluing unit; — sealing unit; — dowels inserting unit; — tongues inserting unit; — inkjet marking unit; — laser marking unit; — labelling unit; — work-piece back-up device (anti-chipping / anti-splintering device); — quick tool changing system. This document does not deal with any hazards related to: a) systems for automatic loading and unloading of the work-piece to a single machine other than automatic work-piece returner; b) single machine being used in combination with any other machine (as part of a line); c) use of tools, other than saw blades or milling tools for grooving, installed between machine halves and out of the integral enclosure in double end machines; d) use of tools protruding out of the integral enclosure; e) chemical characteristics of fibre-cement, rock/glass wool, gypsum, plasterboard and their dust. It is not applicable to machines intended for use in potentially explosive atmosphere nor to machines manufactured prior to its publication.

This document gives the safety requirements and measures to reduce risks arising during operation, adjustment, maintenance, transport, assembly, dismantling, disabling and scrapping, related to woodworking machines capable of continuous production use, hereinafter referred as "machines". These safety requirements and measures are those common to most of the machines, when they are used as intended and under the conditions foreseen by the manufacturer; reasonably foreseeable misuse has been considered too. The machines are designed to process solid wood and material with similar physical characteristics to wood, with hand feed or integrated feed. This document is intended to be used in conjunction with the other parts of the ISO 19085 series, applicable to specific machine types. The extent to which all significant hazards of a specific machine type are covered is indicated in the specific part of the ISO 19085 series relevant to that machine type. The hazards covered, at least partly, by the requirements of this document, are listed in Annex A. It is not applicable to machines intended for use in potential explosive atmospheres or to machines manufactured prior to the date of its publication.

This document gives the safety requirements and measures for stationary multi-blade rip sawing machines manually loaded and/or unloaded, hereinafter referred to as "machines", designed to cut solid wood and material with similar physical characteristics to wood. It deals with all significant hazards, hazardous situations and events as listed in Clause 4 relevant to machines, when operated, adjusted and maintained as intended and under the conditions foreseen by the manufacturer including reasonably foreseeable misuse. Also, transport, assembly, dismantling, disabling and scrapping phases are taken into account. NOTE For relevant but not significant hazards, e.g. sharp edges of the machine frame, see ISO 12100:2010. This document does not deal with specific hazards related to the combination of single machines with any other machine as part of a line. It is not applicable to machines: — with all saw blades spindles mounted below the workpiece support/level only; — intended for use in potentially explosive atmosphere; — manufactured prior to its publication.

ISO 19085-4:2018 gives the safety requirements and measures for manually loaded and unloaded stationary vertical panel sawing machines, hereinafter referred to as "machines". NOTE 1 In manual loading, the operator puts the work-piece directly onto the work-piece support, with no intermediate loading device to receive and transfer the work-piece from the operator to the cutting position. In manual unloading, the operator removes the work-piece directly from the work-piece support, with no intermediate unloading device to transfer the work-piece from the cutting position to the operator. ISO 19085-4:2018 deals with all significant hazards, hazardous situations and events as listed in Clause 4 relevant to machines, when operated, adjusted and maintained as intended and under the conditions foreseen by the manufacturer including reasonably foreseeable misuse. Also, transport, assembly, dismantling, disabling and scrapping phases are taken into account. NOTE 2 For relevant but not significant hazards, e.g. sharp edges of the machine frame, see ISO 12100:2010. ISO 19085-4:2018 is also applicable to machines fitted with one or more of the following devices/additional working units, whose hazards have been dealt with: - an integrated feed device; - a device for scoring; - an angle cutting device; - a middle support device; - programmable end stops for parallel vertical cuts; - a device for grooving with a width of at most 20 mm in one pass by using a milling tool; and - a panel pusher. The machines are designed for cutting panels consisting of: a) solid wood; b) material with similar physical characteristics to wood (see ISO 19085‑1:2017, 3.2); c) composite materials with core consisting, for example, of polyurethane or mineral material laminated with light alloy; d) polymer-matrix composite materials and reinforced thermoplastic/thermoset/elastomeric materials; and e) gypsum boards, gypsum bounded fibreboards. ISO 19085-4:2018 does not apply to machines - with pressure beam and saw unit mounted behind the work-piece support; - where the guide rails on which the saw unit moves vertically are fixed on the machine frame and the horizontal cut can only be made by manually feeding the panel; - designed to cut in vertical direction only; - which are displaceable; - automatically performing two or more cutting cycles in sequence; - intended for use in potentially explosive atmosphere; and - manufactured before the date of its publication.

ISO 19085-8:2017 gives the safety requirements and measures for stationary calibrating and sanding machines, with an integrated feed and one or more sanding belt units positioned above and/or below the work piece level, with manual or automatic loading and/or unloading, hereinafter referred to as "machines". ISO 19085-8:2017 deals with all significant hazards, hazardous situations and events as listed in Clause 4, relevant to the machines, when operated, adjusted and maintained as intended and under the conditions foreseen by the manufacturer, including reasonably foreseeable misuse. Also, transport, assembly, dismantling, disabling and scrapping phases have been taken into account. NOTE 1 For relevant but not significant hazards, e.g. sharp edges of the machine frame, see ISO 12100:2010. ISO 19085-8:2017 is also applicable to machines fitted with one or more of the following devices/additional working units, whose hazards have been dealt with: - transversal sanding unit; - cleaning brushing unit; - satining roller unit; - disk brushing unit; - texturing brushing roller unit; - texturing brushing belt unit; - cutterblock unit; - texturing band saw unit; - spiked roller unit; - antistatic bars; - conveyor directly controlled by the machine; - additional work piece vacuum clamping device. The machines are designed to calibrate and/or sand work pieces, in shape of panels or beams, consisting of: a) solid wood; b) material with similar physical characteristics to wood (see ISO 19085-1:2017, 3.2); c) gypsum boards, gypsum bounded fibreboards; d) composite materials with core consisting of e.g. polyurethane or mineral material; e) composite boards made from the materials listed above; f) all materials listed above, also already lacquered. ISO 19085-8:2017 does not deal with hazards related to: - specific devices other than those listed above; - access through in-feed and out-feed openings of machines with a work piece height capacity greater than 550 mm; - systems for automatic loading and/or unloading of the work piece to/from a single machine; NOTE 2 Loading the machine manually includes manually placing the work piece onto a conveyor directly controlled by the machine. Unloading the machine manually includes manually removing the work piece from a conveyor directly controlled by the machine. - interfacing of the machine with any other machine. ISO 19085-8:2017 is not applicable to machines intended for use in potentially explosive atmosphere and to machines manufactured prior to the date of its publication.

ISO 19085-3:2017 gives the safety requirements and measures for numerically controlled (NC) boring machines, NC routing machines and NC combined boring/routing machines (as defined in 3.1), hereinafter referred to as "machines". ISO 19085-3:2017 deals with all significant hazards, hazardous situations and events, listed in Clause 4, relevant to the machines when they are operated, adjusted and maintained as intended and under the conditions foreseen by the manufacturer including reasonably foreseeable misuse. Also, transport, assembly, dismantling, disabling and scrapping phases have been taken into account.

ISO 19085-2:2017 gives the safety requirements and measures for horizontal beam panel circular sawing machines with the saw carriage of the front cutting line mounted below the work-piece support, which are manually and/or powered loaded and manually unloaded, hereinafter referred to as "machines". ISO 19085-2:2017 deals with all significant hazards, hazardous situations and events as listed in Clause 4, relevant to the machines, when operated, adjusted and maintained as intended and under the conditions foreseen by the manufacturer including reasonably foreseeable misuse. Also, transport, assembly, dismantling, disabling and scrapping phases have been taken into account. NOTE For relevant but not significant hazards, e.g. sharp edges of the machine frame, see ISO 12100:2010. ISO 19085-2:2017 is also applicable to machines fitted with one or more of the following devices/additional working units, whose hazards have been dealt with: - side pressure device; - device for powered unloading; - unit for scoring; - unit for post-formed/soft-formed edge pre-cutting; - panel turning device; - front side turn table; - pushing out device; - pneumatic clamping of the saw blade; - powered panel loading device; - device for grooving by milling tool; - one or more additional cutting lines inside the machine for longitudinal and/or head cut (before the transversal cutting line); - work-piece vacuum clamping as part of a front side turn table or of a panel loading device. The machines are designed for cutting panels consisting of a) solid wood, b) material with similar physical characteristics to wood (see ISO 19085‑1:2017, 3.2), c) gypsum boards, gypsum bounded fibreboards, d) composite boards made from the materials listed above, and e) composite materials with core consisting of e.g. polyurethane or mineral material laminated with light alloy. ISO 19085-2:2017 does not deal with hazards related to - specific features that differ from the dashed list above, - the machining of panels with milling tools for grooving, - powered unloading of panels, - rear half of split pressure beam on the front cutting line, - the combination of a single machine being used with any other machine (as part of a line). ISO 19085-2:2017 is not applicable to machines intended for use in potentially explosive atmospheres or to machines manufactured prior to the date of its publication.

ISO 19085-1:2017 gives the safety requirements and measures to reduce risks related to woodworking machines arising during operation, adjustment, maintenance, transport, assembly, dismantling, disabling and scrapping and which are common to machines used in the woodworking industry. It is applicable to woodworking, stationary and displaceable machines when they are used as intended and under the conditions foreseen by the manufacturer. NOTE 1 For relevant but not significant hazards, e.g. sharp edges of the machine frame, see ISO 12100:2010. ISO 19085-1:2017 is intended to be used in conjunction with the other parts of ISO 19085, applicable to specific machine types. ISO 19085-1:2017 is not applicable to machines intended for use in potential explosive atmospheres or to machines manufactured prior to the date of its publication. NOTE 2 Machines for capturing and extracting dust are covered by EN 12779 and EN 16770.

ISO 18217:2015 deals with all significant hazards, hazardous situations, and events as listed in Clause 4, which are relevant to edge banding machines fed by chains with manual loading and unloading and maximum work-piece height capacity of 100 mm, when they are used as intended and under the conditions foreseen by the manufacturer, including reasonably foreseeable misuse. The work-piece is fed through the processing units by an integrated feed. Feeding chains also include "feeding belts". For the purpose of this International Standard, an edge banding machine fed by chains is hereinafter referred to as "machine". The machine is designed to process in one pass, one end (single end machine), or both ends (double end machine) panels of wood materials with similar physical characteristics as wood, as well as gypsum plaster boards. Edges to be applied by the machine can be made of paper, melamine, plastic or composite materials, aluminium or light alloy, veneer or solid wood. ISO 18217:2015 also applies to machines fitted with the following: ? auxiliary devices essential for edge banding machines fed by chains (see 3.1); ? sanding belt units; ? fixed or movable workpiece support; ? automatic tool changing; ? automatic panel returner. ISO 18217:2015 also includes information to be provided by the manufacturer to the user. ISO 18217:2015 does not deal with any hazards relating to the following: a) systems for loading and unloading of the work-piece to a single machine other than automatic panel returner; b) single machine being used in combination with any other machine (as part of a line); c) wireless mobile control sets; d) additional equipment for grooving and for cutting by circular saw blade, installed out of the integral enclosure and/or whose tools protrude out of the integral enclosure; e) plasma unit, power laser unit, and hot-air-jet unit. ISO 18217:2015 applies to machines that are manufactured after the date of issue of this International Standard.