kSIST FprEN 1501-1:2019

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Vozila za zbiranje odpadkov - Splošne in varnostne zahteve - 1. del: Vozila za zbiranje odpadkov z nakladanjem zadajAbfallsammelfahrzeuge - Allgemeine Anforderungen und Sicherheitsanforderungen - Teil 1: HeckladerVéhicules de collecte de déchets - Exigences générales et exigences de sécurité - Partie 1 : Véhicules de collecte de déchets à chargement arrièreRefuse collection vehicles - General requirements and safety requirements - Part 1: Rear loaded refuse collection vehicles43.160Vozila za posebne nameneSpecial purpose vehicles13.030.40Naprave in oprema za odstranjevanje in obdelavo odpadkovInstallations and equipment for waste disposal and treatmentICS:Ta slovenski standard je istoveten z:prEN 1501-1oSIST prEN 1501-1:2018en,fr,de01-april-2018oSIST prEN 1501-1:2018SLOVENSKI

sã Rear loaded refuse collection vehicles Véhicules de collecte de déchets æ Exigences générales et exigences de sécurité æ Partie

Abfallsammelfahrzeuge æ Allgemeine Anforderungen und Sicherheitsanforderungen æ Teil

sã Hecklader This draft European Standard is submitted to CEN members for enquiryä It has been drawn up by the Technical Committee

If this draft becomes a European Standardá CEN members are bounwhich stipulate the conditions for giving this European Standard the status of a national standard without any alterationä

This draft European Standard was established by CEN in three ofer language made by translation under the responsibility of a CEN member into its own language and notified to the CENæCENELEC Management Centre has the same status as the official versionsä

CEN members are the national standards bodies of Austriaá Belgiumá Bulgariaá Croatiaá Cyprusá Czech Republicá Denmarká Estoniaá Finlandá Former Yugoslav Republic of Macedoniaá Franceá Germanyá Greeceá Hungaryá Icelandá Irelandá Italyá Latviaá Lithuaniaá Luxembourgá Maltaá Netherlandsá Norwayá Polandá Portugalá Romaniaá Serbiaá Slovakiaá Sloveniaá Spainá Swedená Switzerlandá Turkey and United Kingdomä

Recipients of this draft are invited to submitá with their commentsá notification of any relevant patent rights of which they are aware and to provide supporting documentationä

Warning ã This document is not a European Standardä It is distributed for review and commentsä It is subject to change without notice and shall not be referred to as a European Standardä

EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG

t r s z CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Membersä Refä Noä prEN

prEN 1501-1:2018 (E) 2 Contents Page European foreword ....................................................................................................................................................... 5 Introduction .................................................................................................................................................................... 6 1 Scope .................................................................................................................................................................... 7 2 Normative references .................................................................................................................................... 7 3 Terms and definitions ................................................................................................................................... 9 4 List of significant hazards ......................................................................................................................... 15 5 Safety requirements and/or protective measures .......................................................................... 20 5.1 General ............................................................................................................................................................. 20 5.2 Danger Zones ................................................................................................................................................. 20 5.2.1 General ............................................................................................................................................................. 20 5.2.2 Verification ..................................................................................................................................................... 23 5.3 Compaction mechanism ............................................................................................................................. 24 5.3.1 General ............................................................................................................................................................. 24 5.3.2 Hopper ............................................................................................................................................................. 24 5.3.3 Relationship between the compaction mechanism and the rave rail ....................................... 24 5.3.4 Controls for the compaction mechanism ............................................................................................. 25 5.4 Discharge system ......................................................................................................................................... 26 5.4.1 Controls for discharge system ................................................................................................................. 26 5.4.2 Operation conditions for the tailgate or discharge door ............................................................... 26 5.4.3 Operation conditions for emptying the body and the tailgate ..................................................... 27 5.4.4 Hinged adaptation frame .......................................................................................................................... 27 5.5 Requirements for the refuse container lifting device(s) ............................................................... 27 5.6 Position of the refuse container lifting device in relation to the tailgate or discharge door ................................................................................................................................................................... 27 5.7 Satellite vehicle ............................................................................................................................................. 27 5.8 Hydraulic, pneumatic and electric powered systems ..................................................................... 27 5.8.1 Hydraulic system .......................................................................................................................................... 27 5.8.2 Pneumatic system ........................................................................................................................................ 28 5.8.3 Electric powered system ........................................................................................................................... 28 5.9 Interchangeable body system .................................................................................................................. 28 5.9.1 General ............................................................................................................................................................. 28 5.9.2 Rear loaded RCV with interchangeable body ..................................................................................... 28 5.10 Operating symbols ....................................................................................................................................... 28 5.11 Riding on rear loaded RCV by operator(s) .......................................................................................... 31 5.11.1 General ............................................................................................................................................................. 31 5.11.2 Cab ..................................................................................................................................................................... 31 5.11.3 Footboard(s) and handles ......................................................................................................................... 31 5.12 Control systems ............................................................................................................................................ 35 5.12.1 General requirements for safety circuits ............................................................................................ 35 5.12.2 Emergency stop devices ............................................................................................................................. 35 5.12.3 Control devices .............................................................................................................................................. 36 5.13 Monitoring ...................................................................................................................................................... 36 5.13.1 Closed circuit television system.............................................................................................................. 36 5.13.2 Communication ............................................................................................................................................. 37 5.14 Electrical components ................................................................................................................................ 37 oSIST prEN 1501-1:2018

prEN 1501-1:2018 (E) 3 5.14.1 General ............................................................................................................................................................. 37 5.14.2 Remote controls ............................................................................................................................................ 37 5.14.3 Safety related interlocks ............................................................................................................................ 38 5.14.4 Two-hand operating controls ................................................................................................................... 38 5.14.5 Overload protection ..................................................................................................................................... 38 5.14.6 Energy interruption ..................................................................................................................................... 38 5.14.7 Position sensors ............................................................................................................................................ 38 5.14.8 Terminals and wire connections............................................................................................................. 38 5.14.9 Wiring ............................................................................................................................................................... 39 5.14.10 Electromagnetic compatibility (EMC) ........................................................................................... 39 5.15 Requirements for maintenance ............................................................................................................... 39 5.15.1 Unexpected start-up .................................................................................................................................... 39 5.15.2 Raised tailgate or discharge door or tilting body ............................................................................. 39 5.15.3 Access and inspection door(s) ................................................................................................................. 39 5.15.4 Cleaning ............................................................................................................................................................ 40 5.16 Stability and driving security ................................................................................................................... 40 5.16.1 General ............................................................................................................................................................. 40 5.16.2 Stability in container lifting mode .......................................................................................................... 40 5.16.3 Stability in discharging mode ................................................................................................................... 40 5.16.4 Lateral stability ............................................................................................................................................. 40 5.16.5 Minimum front axle mass .......................................................................................................................... 40 5.17 Other .................................................................................................................................................................. 41 5.17.1 Exhaust pipe ................................................................................................................................................... 41 5.17.2 Ventilation of the body ............................................................................................................................... 41 5.17.3 Vibration .......................................................................................................................................................... 41 5.17.4 Fire extinguisher ........................................................................................................................................... 42 5.18 Noise control .................................................................................................................................................. 42 6 Verification of safety measures and/or protective measures ...................................................... 42 7 Information for use ...................................................................................................................................... 42 7.1 Warnings .......................................................................................................................................................... 42 7.1.1 Warning in the cab ....................................................................................................................................... 42 7.1.2 External warnings ........................................................................................................................................ 43 7.2 Operation manual ......................................................................................................................................... 44 7.3 Maintenance ................................................................................................................................................... 46 7.4 Technical file .................................................................................................................................................. 46 7.5 Marking ............................................................................................................................................................ 46 Annex A (normative)

Description of interfaces, volumes, and systems .................................................. 47 Annex B (normative)

Open and closed systems – Footboard(s) ................................................................. 50 Annex C (normative)

Basic scenarios of different danger zones ................................................................ 59 Annex D (informative)

Technical file .................................................................................................................... 71 Annex ZA (informative)

Relationship between this European Standard and the essential requirements of EU Directive 2006/42/EC aimed to be covered ............................................... 75 Bibliography ................................................................................................................................................................. 76

Figures Figure A.1 — Interfaces............................................................................................................................................. 47 Figure A.2 — Bodywork components, capacities for refuse ........................................................................ 48 oSIST prEN 1501-1:2018

prEN 1501-1:2018 (E) 4 Figure A.3 — Specific terms used for compaction, ejection plate and refuse container lifting device ................................................................................................................................................................ 49 Figure B.1 — Open system from ground level .................................................................................................. 50 Figure B.2 — Open system from footboard level and closed system from ground level .................. 51 Figure B.3 — Closed system from footboard level and closed system from ground level ............... 52 Figure B.4 — Closed system from footboard level and closed system from ground level ............... 53 Figure B.5 — Closed system from ground level or closed system with partial electro-sensitive protective device from footboard level ............................................................................. 54 Figure B.6 — Closed system from ground level or closed system from footboard level with full electro-sensitive protective device ................................................................................................ 55 Figure B.7 — Riding on footboards — Minimum space occupied by the operator — Situation I ........................................................................................................................................................................... 56 Figure B.8 — Riding on footboards — Minimum space occupied by the operator — Situation II .......................................................................................................................................................................... 57 Figure B.9 — Position and dimension of the torus shape for handles .................................................... 58 Figure D.1 — Dimensions and masses ................................................................................................................ 71 Figure D.2 — Axle load calculation ...................................................................................................................... 73 Figure D.3 — Instructions how to calculate stability in the container lifting operation .................. 73 Figure D.4 — Instructions how to calculate stability in the discharge operation ............................... 74

Tables Table 1 — List of significant hazards .................................................................................................................. 16 Table 2 — Basic scenarios and applicable danger zones ............................................................................. 21 Table 3 — Graphical symbols ................................................................................................................................. 29 Table 4 — Colour of the control devices ............................................................................................................ 31 Table 5 — Auditory warning signals ................................................................................................................... 43 Table ZA.1— List of significant hazards ............................................................................................................. 75

prEN 1501-1:2018 (E) 5 European foreword This document (prEN 1501-1:2018) has been prepared by Technical Committee CEN/TC 183 “Waste management”, the secretariat of which is held by DIN. This document is currently submitted to the CEN Enquiry. This document will supersede EN 1501-1:2011+A1:2015. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. The EN 1501 series consists of the following parts: — Refuse collection vehicles — General requirements and safety requirements — Part 1: Rear loaded refuse collection vehicles (this part); — Refuse collection vehicles — General requirements and safety requirements — Part 2: Side loaded refuse collection vehicles; — Refuse collection vehicles and their associated lifting devices — General requirements and safety requirements — Part 3: Front loaded refuse collection vehicles; — Refuse collection vehicles and their associated lifting devices — General requirements and safety requirements — Part 4: Noise test code for refuse collection vehicles; — Refuse collection vehicles — General requirements and safety requirements — Part 5: Lifting devices for refuse collection vehicles. It will be enforced at the same time as prEN 1501-5:2018 and applied whenever the rear loaded RCV is fitted with a lifting device. Combinations of a rear loaded refuse collection vehicle with side and /or front loading capability will comply with the corresponding clauses of prEN 1501-2, prEN 1501-3 and prEN 1501-5. oSIST prEN 1501-1:2018

prEN 1501-1:2018 (E) 6 Introduction This European Standard is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and hazard events are covered, are indicated in the scope of this European Standard. The user's attention is drawn to the possibility that for refuse collection vehicles described within prEN 1501-1, compliance with this European Standard may require the use of an invention covered by patent rights. By publication of this part of EN 1501, no position is taken with respect to the validity of such claim or of any patent rights in connection therewith. However, each patent holder listed in this annex has filed with the CEN-European Committee for Standardization a statement of willingness to grant a licence under such rights that they hold on reasonable and non-discriminatory terms and conditions to applicants desiring to obtain such a licence. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this C type standard take precedence over the provisions of the other standards. This European Standard should be read in conjunction with prEN 1501-5 developed for lifting devices which are compatible with the rear loaded refuse collection vehicle specified in this standard. While producing this European Standard it was assumed that: — where national road regulations are in conflict with the provisions of this standard, the road regulations are complied with; — the guidelines issued by the chassis-cab manufacturer have been taken into account; — truck-chassis related safety items are handled by the chassis manufacturer according to their state of the art; — the guidelines of the lifting device manufacturer have been taken into account; — based on measurements of different types of RCV hand-arm vibrations are in general lower than 2,5 m/s2; — based on measurements on different types of RCV whole body vibrations are in general lower than 0,5 m/s2; — components without specific requirements are designed in accordance with the usual engineering practice and calculation codes, including all failure modes, of sound mechanical and electrical construction and made of materials of adequate strength and of suitable quality; — components are kept in good repair and working order, so that the required characteristics remain despite wear and tear; — harmful materials, such as asbestos, are not used as part of the rear loaded RCV; — only persons who have been appropriately trained will operate the rear loaded RCV. This European Standard is intended for careful consideration by designers, manufacturers, suppliers and users of rear loaded RCVs. oSIST prEN 1501-1:2018

prEN 1501-1:2018 (E) 7 1 Scope This document applies to rear loaded refuse collection vehicles (RCV), as defined in 3.2. This document deals with all significant hazards, hazardous situations and events relevant to the rear loaded RCV, when it is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer, throughout its foreseeable lifetime, as defined in Clause 4. This document is applicable to the design and construction of the rear loaded RCV so as to ensure that it is fit for its function and can be operated, adjusted and maintained during its entire lifetime. It is not applicable to the end of life of the rear loaded RCV. This document describes and defines the safety requirements of rear loaded RCVs excluding the interface tailgate/discharge door with the lifting device(s) and the lifting device(s) as illustrated in Figure A.1. Safety requirements for the lifting device(s) and the interface with the tailgate/discharge door are defined in prEN 1501-5. Safety requirements for loader cranes are defined in EN 12999. This European Standard is not applicable to: — operation in severe conditions, e.g. extreme environmental conditions such as: — below –25 °C and above +40 °C temperatures; — tropical environment; — wind velocity in excess of 75 km/h; — contaminating environment; — corrosive environment; — operation in potentially explosive atmospheres; — handling of loads the nature of which could lead to dangerous situations (e.g. hot refuses, acids and bases, radioactive materials, contaminated refuse, especially fragile loads, explosives); — operation on ships. This document is not applicable to machinery which is manufactured before the date of publication of this document by CEN. 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 349, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body EN 547-1, Safety of machinery — Human body measurements — Part 1: Principles for determining the dimensions required for openings for whole body access into machinery EN 547-2, Safety of machinery — Human body measurements — Part 2: Principles for determining the dimensions required for access openings oSIST prEN 1501-1:2018

prEN 1501-1:2018 (E) 8 EN 574, Safety of machinery — Two-hand control devices — Functional aspects — Principles for design EN 894 (all parts), Safety of machinery — Ergonomics requirements for the design of displays and control actuators EN 1037, Safety of machinery — Prevention of unexpected start-up EN 1501-4:2007, Refuse collection vehicles and their associated lifting devices — General requirements and safety requirements — Part 4: Noise test code for refuse collection vehicles prEN 1501-5:2018, Refuse collection vehicles — General requirements and safety requirements — Part 5: Lifting devices for refuse collection vehicles EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529, Degrees of protection provided by enclosures (IP Code) (IEC 60529) EN 61310-1, Safety of machinery - Indication, marking and actuation — Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1) EN 61496-1, Safety of machinery - Electro-sensitive protective equipment — Part 1: General requirements and tests (IEC 61496-1) EN ISO 374-1, Protective gloves against dangerous chemicals and micro-organisms — Part 1: Terminology and performance requirements for chemical risks (ISO 374-1) EN ISO 4413, Hydraulic fluid power — General rules and safety requirements for systems and their components (ISO 4413) EN ISO 4414, Pneumatic fluid power — General rules and safety requirements for systems and their components (ISO 4414) EN ISO 6743-4, Lubricants, industrial oils and related products (class L) — Classification — Part 4: Family H (Hydraulic systems) (ISO 6743-4) EN ISO 7731, Ergonomics — Danger signals for public and work areas — Auditory danger signals (ISO 7731) EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13732-1, Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces (ISO 13732-1) EN ISO 13849-1:2015, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design (ISO 13849-1:2015) EN ISO 13849-2, Safety of machinery — Safety-related parts of control systems — Part 2: Validation (ISO 13849-2) EN ISO 13850:2015, Safety of machinery — Emergency stop function — Princi