prEN 17485
(Main)This European Standard introduces methods and procedures when applying physical asset management as a framework to take into account the maintenance function within organisations strategic and tactical decision on physical assets and when applying physical asset management as a framework to maintenance activities. It also introduces at a methodological level the relationship between organizational strategic plan and the maintenance management system and describes at a procedural level the interrelations between maintenance process and all the other physical asset management processes.
This European Standard may be applied to managing the physical assets of organizations of all sizes especially goods producing organisations. However, if specific standards exist for a particular application, those standards may also be considered.
This European standard introduces methods and procedures for all the levels and functions of the organisations’ management such as corporate planning management, plant management, technical management, production management, financial management, asset management, maintenance management, quality management etc.
This European Standard consists of guidance and recommendations and is not intended to be used for
certification, regulatory, or contractual use.
Instandhaltung - Instandhaltung im Rahmen des Anlagenmanagements - Methodik zur Verbesserung der Leistung während des gesamten Lebenszyklus und der Nachhaltigkeit einer Anlage
Maintenance - Maintenance dans le cadre de la gestion d’actifs physiques - Cadre pour l’amélioration de la valeur des actifs physiques tout au long de leur cycle de vie
Le présent document introduit les méthodes et les modes opératoires employés lors de l’application de la gestion d’actifs physiques en tant que cadre pour tenir compte de la maintenance comme facteur d’influence dans les décisions stratégiques et tactiques d’un organisme sur ses actifs physiques, et lors de l’application de la gestion d’actifs physiques en tant que cadre pour les activités de maintenance. Il définit également le lien qui existe entre le plan stratégique organisationnel et le système de gestion de la maintenance à un niveau méthodologique et décrit les interrelations entre le processus de maintenance et tous les autres processus de gestion d’actifs physiques à un niveau procédural.
Le présent document peut être appliqué à la gestion d’actifs physiques des organismes de toutes les tailles. Il présente les méthodes et les modes opératoires pour tous les niveaux et toutes les fonctions de management des organismes, notamment le management stratégique d’entreprise, le management d’usine, le management technique, le management de production, le management financier, le management des actifs, le management de la maintenance, le management de la qualité, etc. Le présent document apporte des conseils et recommandations centrés sur les niveaux système et portefeuille d’actifs. Il n’est pas destiné à être utilisé à des fins de certification, réglementaires ou contractuelles.
Toutefois, s’il existe des documents spécifiques pour une application particulière, il convient de tenir compte aussi de ces documents.
NOTE Des exemples types de systèmes d’actifs ou de composition de systèmes d’actifs sont les processus de production, les unités de production, une usine avec plusieurs lignes de production.
Vzdrževanje - Vzdrževanje znotraj obvladovanja premoženja - Okvir za izboljšanje vrednosti fizičnih premoženj skozi njihov celoten življenjski cikel
General Information
Standards Content (sample)
SLOVENSKI STANDARD
oSIST prEN 17485:2020
01-januar-2020
Vzdrževanje - Vzdrževanje znotraj obvladovanja premoženja - Okvir za izboljšanje
vrednosti fizičnih premoženj skozi njihov celoten življenjski cikel
Maintenance - Maintenance within physical asset management - Framework for
improving the value of the physical assets through their whole life cycle
Instandhaltung - Instandhaltung im Rahmen des Anlagenmanagements - Teil 2: Methodik
zur Verbesserung der Leistung während des gesamten Lebenszyklus und derNachhaltigkeit einer Anlage
Ta slovenski standard je istoveten z: prEN 17485
ICS:
03.100.10 Nabava. Dobava. Logistika Purchasing. Procurement.
Logistics
oSIST prEN 17485:2020 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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oSIST prEN 17485:2020
DRAFT
EUROPEAN STANDARD
prEN 17485
NORME EUROPÉENNE
EUROPÄISCHE NORM
January 2020
ICS 03.100.01
English Version
Maintenance - Maintenance within physical asset
management - Framework for improving the value of the
physical assets through their whole life cycle
Instandhaltung - Instandhaltung im Rahmen des
Anlagenmanagements - Teil 2: Methodik zur
Verbesserung der Leistung während des gesamten
Lebenszyklus und der Nachhaltigkeit einer Anlage
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 319.If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 17485:2020 E
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Contents Page
European foreword ................................................................................................................................................................ 4
Introduction ............................................................................................................................................................................. 5
1 Scope ............................................................................................................................................................................. 8
2 Normative references ............................................................................................................................................. 8
3 Terms, definitions and abbreviations .............................................................................................................. 9
3.1 Terms and definitions ............................................................................................................................................ 9
3.2 Abbreviations ......................................................................................................................................................... 14
4 Strategic planning for maintenance within physical asset management ......................................... 14
4.1 Strategic asset management plan (SAMP) .................................................................................................... 14
4.1.1 Introduction ............................................................................................................................................................ 14
4.1.2 Purpose ..................................................................................................................................................................... 15
4.1.3 The content (according to ISO 55002) ........................................................................................................... 15
4.1.4 The significance of assets ................................................................................................................................... 16
4.2 Developing AM policy, SAMP and AM plan ................................................................................................... 17
4.2.1 Introduction ............................................................................................................................................................ 17
4.2.2 Contribution of maintenance to SAMP .......................................................................................................... 20
4.2.3 Elements of strategic planning process and their effects on maintenance ...................................... 20
4.2.4 Critical success factors and requirements ................................................................................................... 21
4.2.5 Modelling the production process .................................................................................................................. 23
4.2.6 Requirements for maintenance ....................................................................................................................... 24
4.2.7 Developing the maintenance strategy ........................................................................................................... 27
4.3 Influence of uncertainty on SAMP and maintenance strategy .............................................................. 30
4.3.1 Introduction to uncertainty ............................................................................................................................... 30
4.3.2 An uncertainty consideration framework ................................................................................................... 32
4.3.3 Flexibility ................................................................................................................................................................. 33
4.3.4 The holistic framework combining uncertainty and flexibility ........................................................... 34
5 Sustainable life-cycle management ................................................................................................................ 35
5.1 Introduction ............................................................................................................................................................ 35
5.2 Asset life-cycle stages .......................................................................................................................................... 35
5.3 Triggers, life-cycle activities, life-cycle costing procedure and decision criteria .......................... 36
5.3.1 Triggers and life-cycle activities ...................................................................................................................... 36
5.3.2 Life-cycle costing procedure ............................................................................................................................. 38
5.3.3 Appropriate decision criteria and calculation methods (two phases approach) .......................... 40
5.4 Triggers: greenfield and brownfield investments .................................................................................... 42
5.5 Activities: greenfield and brownfield investments ................................................................................... 43
5.5.1 Allocation of requirements into different asset systems ........................................................................ 43
5.5.2 Choosing the best alternative solution for each asset system .............................................................. 45
5.6 Triggers: utilization stage .................................................................................................................................. 45
5.7 Activities: utilization stage ................................................................................................................................ 46
5.7.1 Developing, planning and implementing maintenance of the assets ................................................. 46
5.7.2 An overhaul and replacement plan due to different expected useful lives of assets ................... 48
5.7.3 The initial requirements have not been achieved or additional potential has been
identified .................................................................................................................................................................. 53
5.7.4 Changes in requirements during the utilization of the asset system ................................................. 57
5.7.5 The extension of the useful life of an asset .................................................................................................. 59
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6 Management of performance of physical asset........................................................................................... 60
6.1 Performance management framework (principle)................................................................................... 60
6.2 The system of performance monitoring ........................................................................................................ 61
6.3 Examples of performance management approaches ............................................................................... 65
6.3.1 Introduction............................................................................................................................................................. 65
6.3.2 Overall performance of the asset systems .................................................................................................... 65
6.3.3 Approaches to measure, analyse, plan and communicate activities on asset systems ................ 66
Annex A (informative) The overlapping nature of the asset hierarchy with an example ......................... 75
Annex B (informative) Examples of the factors to determine organisational context of
organisations ........................................................................................................................................................... 77
Annex C (informative) Overview of internal and external influencing factors ............................................. 79
C.1 General ...................................................................................................................................................................... 79
C.2 Influencing factors originating from the market ....................................................................................... 79
C.3 Technological influencing factors .................................................................................................................... 80
Annex D (informative) The influence of the characteristics of the production system in
detail (in addition to the earlier ones) .......................................................................................................... 82
Annex E (informative) Explanation of elements of organisations’ strategic planning process .............. 84
E.1 The elements ........................................................................................................................................................... 84
E.2 Elements of strategic planning process and their effects on maintenance ...................................... 85
Annex F (informative) Determination of requirements and criticality assessment of the
assets .......................................................................................................................................................................... 88
F.1 Determination of the requirements................................................................................................................ 88
F.2 Criticality assessment .......................................................................................................................................... 89
Annex G (informative) Factors influencing asset and maintenance managementperformance ............................................................................................................................................................ 91
Annex H (informative) Cost-benefit analyses ............................................................................................................ 93
Annex I (informative) Return on assets vs. return on physical assets ............................................................. 95
Bibliography .......................................................................................................................................................................... 97
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European foreword
This document (prEN 17485:2020) has been prepared by Technical Committee CEN/TC 319
“Maintenance”, the secretariat of which is held by UNI.This document is currently submitted to the CEN Enquiry.
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Introduction
EN 16646 ’ Maintenance - Maintenance within physical asset management’ was published in December
2014. It gives a general framework to determine the role and tasks of the maintenance within the larger
framework of physical asset management. In EN 16646, neither the methods and procedures to
implement and establish the standard are defined nor which kind of methods would be available when
applying the instructions of the standard are recommended. EN 17485 introduces methodological
support for Maintenance within Physical Asset Management.This document introduces methods and procedures about maintenance within physical asset
management for all the levels and functions of the organisations’ management, including corporate
planning management, plant management, technical management, production management, financial
management, asset management, maintenance management, and quality management.This document is targeted to promote the principles of physical asset management, which can be
considered essential to meet with success the increasing requirements of the organization’s business
and technological environment, including safety and environmental issues. Similarly, this document
gives direction to maintenance activities within the physical asset management framework, offering
methodological support for a systematic and systemic management approach. The aims of this
document are to:• create and systematize the link between business, physical asset management and maintenance
activities of organisations;• indicate external and internal influencing factors and their effect on physical asset and maintenance
management;• prevent silo behaviour and promote cooperation between different organizational functions;
• promote transparency in organisational decision making;• promote simulation and visualization as effective tools to support decision making;
• promote uncertainty management to improve the quality of decision making;• improve information management as an activity to achieve the above-mentioned objectives;
• promote sustainability of operations.These targets improve the chances of success in meeting the physical asset management challenges
mentioned in EN 16646. EN 16646 mentions several reasons why physical asset management is
nowadays more important than ever before. The same reasons are valid when we evaluate the
importance of methods and procedures.Physical asset management and maintenance as a part of physical asset management has become a
more essential part of the organizations’ activities during the last decades for several reasons,
including:— globalization and increasing competition;
— growing turbulence in the market;
— growth of capital intensity in some industry sectors;
— aging of asset systems;
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— increased pressure to improve the added value of maintenance;
— increased requirements from the safety and environmental point of view;
— organisations are in tighter collaboration and networking with other businesses, posing pressing
requirements for managing the dependability of physical assets;— ‘silo’ behaviour which keeps maintenance and other life cycle processes separated.
The above changes in the organisations’ working environment create demand for more holistic
approaches in business planning, better cooperation between different functions of the organisations,
more systematic and analytic management, deeper understanding of effects of uncertainties on the
activities of the organisations and more frequent modification of prevailing plans and business
approaches. Therefore, maintenance is one of the important functions. This document introduces
methods and approaches to build a bridge between maintenance and the other functions.
Many benefits can be achieved when applying the methodology presented in this document:
— economically more efficient, effective and profitable use of capital: “turnover of and return on
assets”;— more accurate long-term life cycle decisions;
— integrated investment and maintenance planning;
— integrated approach for production function (assets, operation and maintenance);
— direction to maintenance strategies and activities;— improved position for the maintenance among the other company functions;
— improved assessment of performance and control;
— enhanced capability to operate within extended enterprise ecosystems (including
customers/suppliers);— enhanced reputation;
— more sustainable use of capital.
Further and maybe even greater benefits are now being found through improved credibility in the eyes
of customers, regulators and other stakeholders. Physical asset management also results in much
greater engagement and motivation of the workforce, and in more sustainable, continual improvement
business processes. Physical asset management builds up the required link between maintenance
management and organizational strategic plan and gives direction to maintenance activities.
The standards EN 16646 and EN 17485 build the bridge between ISO 5500x (Asset management
system standards) and the EN maintenance standards. While maintenance standards define required
elements (“What to do”), EN 17485 guides through the implementation of maintenance of physical
assets. As a methodological framework it overlaps slightly with the above-mentioned standards in
order to give an applicable starting point to the more detailed documents for the specific subfunctions
of maintenance (See Figure 1).---------------------- Page: 8 ----------------------
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Figure 1 —Links between EN 17485 and other standards
In this document, the following verbal forms are used
— “shall” indicates a requirement; this standard is not a management system standard and therefore
this form has only been used when referring to management system requirements standards;
— “should” indicates a recommendation;— “may” indicates a permission;
— “can” indicates a possibility or a capability.
The structure of the core chapters of the document follows Figure 2 below.
Figure 2—The structure of the core chapters
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1 Scope
This document introduces methods and procedures when applying physical asset management as a
framework to take maintenance into account as an influencing factor within an organisations’ strategic
and tactical decisions on its physical assets, and when applying physical asset management as a
framework to maintenance activities. It also introduces the relationship between organisational
strategic plan and the maintenance management system at a methodological level and describes the
interrelations between maintenance process and all the other physical asset management processes at
a procedural level.This document may be applied to managing the physical assets of organisations of all sizes. It
introduces methods and procedures for all the levels and functions of the organisations’ management
such as corporate planning management, plant management, technical management, production
management, financial management, asset management, maintenance management, quality
management etc. The focus of the document is at the asset portfolio and system levels and consists of
guidance and recommendations. It is not intended to be used for certification, regulatory, or
contractual use.However, if specific documents exist for a particular application, those documents should also be
considered.NOTE Typical examples for asset systems or composition of asset systems are production processes,
production lines, production units, plant with several production lines.2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 13306, Maintenance - Maintenance terminologyEN 16646, Maintenance - Maintenance within physical asset management
EN 17007, Maintenance process and associated indicators
ISO 55000, Asset management — Overview, principles and terminology
ISO 55001, Asset management — Management systems — Requirements
ISO 55002, Asset management — Management systems — Guidelines for the application of ISO 55001
EN 60300-3-3, Dependability management - Part 3-3: Application guide - Life cycle costing
(IEC 60300-3-3)ISO 15663-2, Petroleum and natural gas industries — Life-cycle costing — Part 2: Guidance on
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3 Terms, definitions and abbreviations
3.1 Terms and definitions
For the purposes of this document, the terms and definitions given in EN 13306, ISO 55000, EN 16646
and the following apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp— IEC Electropedia: available at http://www.electropedia.org/
3.1.1
asset portfolio
assets that are within the scope of the asset management system
[SOURCE: ISO 55001:2014]
Note 1 to entry: In this document an asset portfolio consists of several asset systems.
Note 2 to entry: See Annex A.3.1.2
asset solution
result of concept definition
3.1.3
asset system
set of assets that interact or are interrelated
[SOURCE: ISO 55001:2014]
Note 1 to entry: Assets system consists of several individual assets.
Note 2 to entry: A production line, production process or production subprocess are typical examples of asset
systems.3.1.4
asset, individual asset
item, thing or entity that has potential or actual value to an organization
[SOURCE: ISO 55001:2014]
Note 1 to entry: A machine or device is a typical example of individual assets.
3.1.5
asset specific
in this document means a dedicated investment resulting in the higher return to the investor than to
any other investorNote 1 to entry. As an example, a supplier designs equipment which is dedicated to a buyer’s particular need and
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3.1.6
business environment
all the external factors within the market, technology and community influencing on the decision
making of the organization[SOURCE: EN 16646:2014]
3.1.7
commercially constrained
in this document in the case of disposal, replacement or modernisation reselling of the assets or asset
systems is difficult or non-profitable because of asset specificity, competitive reasons, obsolescence or
price level3.1.8
competence
ability to apply knowledge and skills to achieve intended results
[SOURCE: ISO 55001:2014]
3.1.9
creation of physical asset
acquisition process, which can include concept definition, design, manufacturing, installation,
commissioning[SOURCE: EN 16646:2014]
3.1.10
improvement
dependability improvement
combination of all technical, administrative and managerial actions, intended to ameliorate the intrinsic
reliability and/or maintainability and/or safety of an asset, without changing the original function
[SOURCE: EN 13306:2017]Note 1 to entry: An improvement may also be introduced to prevent misuse in operation and to avoid failures.
3.1.11inertia, economic
in this document means slow-down of economic transactions because of e.g. high investment cost
barriers to entry3.1.12
inertia, technological
in this document means high technological barriers to entry due to patents, missing competences, high
product development costs, time requirements for development process etc3.1.13
integrity
asset integrity
ability of a system to sustain its form, stability and robustness, and maintain its consistency of
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3.1.14
item
part, component, device, subsystem, functional unit, equipment or system that can be individually
described and consideredNote 1 to entry: A number of items e.g. a population of items, or a sample, may itself be considered as an item.
Note 2 to entry: An item may consist of hardware, software or both.Note 3 to entry: Software consists of programs, procedures, rules, documentation and data of an information
processing system.3.1.15
key success factor
attribute required for an organization to ensure the success of an organization
[SOURCE: EN 16646:2014]
3.1.16
lagging indicators
indicate how the organisation has succeeded, in the past
3.1.17
leading indicators
predict the future development and indicate the probable trend of lagging indicators for the physical
asset management3.1.18
life cycle of a physical asset
period of value realization from a physical asset by an organization including needs identification,
creation or acquisition, utilization, maintenance, modernization and disposal[SOURCE: EN 16646:2014]
Note 1 to entry: Life-cycle of an item may contain several life cycles of a physical asset. An item can have several
sequential owners during its life cycle.Note 2 to entry: Realization of value will normally involve a balancing of costs, risks, opportunities and benefits.
3.1.19life cycle of an item
series of stages through which an item goes, from its conception to disposal
[SOURCE: EN 13306:2017]
3.1.20
maintenance
is the function which includes all technical, administrative and managerial actions during the life cycle
of an item intended to retain it in, or restore it to, a state in which it can perform the required function
[SOURCE: EN 13306:2017]Note 1 to entry: Maintenance is not limited to a maintenance department
Note 2 to entry: In this document, the maintenance is contributed by all the functions of the organization
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3.1.21
minimum efficient scale
any scale that minimizes the average costs of the production unit
3.1.22
modernization
modification or improvement in the case of nonconformity of the asset, regarding technological
advances, to meet new or changed requirements[SOURCE: EN 13306:2017]
3.1.23
modification
combination of all technical, administrative and managerial actions intended to change one or more
functions of a physical asset[SOURCE: EN 13306:2017]
Note 1 to entry: Modification is not a maintenance action but has to do with changing the required function of an
item to a new required function. The changes may have an influence on the dependability characteristics.
Note 2 to entry: Modification may involve the maintenance organization.Note 3 to entry: The change of an item where a different version is replacing the original item without changing
the function or amelio...
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