Safety requirements for power electronic converter systems and equipment - Part 1: General

Sicherheitsanforderungen an Leistungshalbleiter-Umrichtersysteme und -betriebsmittel - Teil 1: Allgemeines

Exigences de sécurité applicables aux systèmes et matériels électroniques de conversion de puissance - Partie 1: Généralités

Varnostne zahteve za močnostno elektroniko pretvorniških sistemov in opreme - 1. del: Splošno

General Information

Status
Not Published
Public Enquiry End Date
17-Jan-2021
Current Stage
4020 - Public enquire (PE) (Adopted Project)
Start Date
10-Nov-2020
Due Date
30-Mar-2021
Completion Date
24-Dec-2020

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SLOVENSKI STANDARD
oSIST prEN IEC 62477-1:2021
01-januar-2021
Varnostne zahteve za močnostno elektroniko pretvorniških sistemov in opreme -
1. del: Splošno

Safety requirements for power electronic converter systems and equipment - Part 1:

General

Sicherheitsanforderungen an Leistungshalbleiter-Umrichtersysteme und -betriebsmittel -

Teil 1: Allgemeines
Exigences de sécurité applicables aux systèmes et matériels électroniques de
conversion de puissance - Partie 1: Généralités
Ta slovenski standard je istoveten z: prEN IEC 62477-1:2020
ICS:
29.200 Usmerniki. Pretvorniki. Rectifiers. Convertors.
Stabilizirano električno Stabilized power supply
napajanje
oSIST prEN IEC 62477-1:2021 en,fr,de

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN IEC 62477-1:2021
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oSIST prEN IEC 62477-1:2021
22/325/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 62477-1 ED2
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2020-10-30 2021-01-22
SUPERSEDES DOCUMENTS:
22/309/CD, 22/315A/CC
IEC TC 22 : POWER ELECTRONIC SYSTEMS AND EQUIPMENT
SECRETARIAT: SECRETARY:
Switzerland Ms Chuanhong Zhao
OF INTEREST TO THE FOLLOWING COMMITTEES: PROPOSED HORIZONTAL STANDARD:
TC 34,TC 61,TC 62,TC 64,TC 66,TC 69,TC 82,
TC 88,TC 96,TC 105,TC 108,TC 109,TC 114,
Other TC/SCs are requested to indicate their interest, if any,
TC 120,TC 121 in this CDV to the secretary.
FUNCTIONS CONCERNED:
EMC ENVIRONMENT QUALITY ASSURANCE SAFETY

SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING

Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members of
CENELEC, is drawn to the fact that this Committee Draft for
Vote (CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through the
CENELEC online voting system.

This document is still under study and subject to change. It should not be used for reference purposes.

Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of which they

are aware and to provide supporting documentation.
TITLE:

Safety requirements for power electronic converter systems and equipment - Part 1: General

PROPOSED STABILITY DATE: 2024
NOTE FROM TC/SC OFFICERS:

The comparison version between this CDV and Ed.1.1 is circulated concurrently as 22/326/INF.

Copyright © 2020 International Electrotechnical Commission, IEC. All rights reserved. It is permitted to download this

electronic file, to make a copy and to print out the content for the sole purpose of preparing National Committee positions.

You may not copy or "mirror" the file or printed version of the document, or any part of it, for any other purpose without

permission in writing from IEC.
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1 CONTENTS

3 FOREWORD ......................................................................................................................... 14

4 INTRODUCTION ................................................................................................................... 17

5 1 Scope ............................................................................................................................ 18

6 2 Normative references .................................................................................................... 19

7 3 Terms and definitions .................................................................................................... 21

8 4 Protection against hazards ............................................................................................ 32

9 4.1 General ................................................................................................................. 32

10 4.2 Fault and abnormal operating conditions ............................................................... 32

11 4.3 Short-circuit and overload protection ..................................................................... 33

12 4.3.1 General ......................................................................................................... 33

13 4.3.2 Input short-circuit withstand strength and output short-circuit current

14 ability............................................................................................................. 34

15 4.3.2.1 General ....................................................................................... 34

16 4.3.2.2 Conditional short-circuit current (I ) on input ports .................... 35

17 4.3.2.3 Short time withstand current (Icw) on input ports .......................... 35

18 4.3.2.4 Output short-circuit current ability ............................................... 35

19 4.3.2.5 Combined input and output ports ................................................ 35

20 4.3.3 Short-circuit coordination (backup protection) ................................................ 35

21 4.3.4 Protection by several devices ........................................................................ 36

22 4.4 Protection against electric shock ........................................................................... 36

23 4.4.1 General ......................................................................................................... 36

24 4.4.2 Decisive voltage class ................................................................................... 38

25 4.4.2.1 General ....................................................................................... 38

26 4.4.2.2 DVC As ....................................................................................... 39

27 4.4.2.3 DVC B ......................................................................................... 39

28 4.4.2.4 DVC C ........................................................................................ 39

29 4.4.2.5 Connection to external circuits .................................................... 39

30 4.4.2.6 Determination of decisive voltage class (DVC) ............................ 39

31 4.4.2.7 Requirements for protection against electric shock ..................... 40

32 4.4.3 Provision for basic protection (protection against direct contact) .................... 41

33 4.4.3.1 General ....................................................................................... 41

34 4.4.3.2 Protection by means of basic insulation of hazardouos live

35 parts ........................................................................................... 41

36 4.4.3.3 Protection by means of enclosures or barriers............................. 42

37 4.4.4 Provision for fault protection (protection against indirect contact) .................. 42

38 4.4.4.1 General ....................................................................................... 42

39 4.4.4.2 Protective equipotential bonding (circuit) ..................................... 43

40 4.4.4.3 PE conductor .............................................................................. 47

41 4.4.4.4 Automatic disconnection of supply .............................................. 49

42 4.4.4.5 Supplementary insulation ............................................................ 51

43 4.4.4.6 Basic protection between circuits ................................................ 51

44 4.4.4.7 Electrically protective screening .................................................. 51

45 4.4.5 Provision for enhanced protection .................................................................. 52

46 4.4.5.1 General ....................................................................................... 52

47 4.4.5.2 Double insulation ........................................................................ 52

48 4.4.5.3 Reinforced insulation .................................................................. 52

49 4.4.5.4 Enhanced protection between circuits ......................................... 52

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50 4.4.5.5 Protection by means of protective impedance ............................. 52

51 4.4.6 Protective means for equipment classes ........................................................ 53

52 4.4.6.1 General ....................................................................................... 53

53 4.4.6.2 Protective means for class I equipment ....................................... 53

54 4.4.6.3 Protective means for class II equipment ...................................... 53

55 4.4.6.4 Protective means for class III equipment ..................................... 54

56 4.4.7 Insulation ....................................................................................................... 54

57 4.4.7.1 Influencing factors....................................................................... 54

58 4.4.7.2 Insulation to the surroundings ..................................................... 58

59 4.4.7.3 Functional insulation ................................................................... 61

60 4.4.7.4 Clearance distances.................................................................... 61

61 4.4.7.5 Creepage distances .................................................................... 63

62 4.4.7.6 Coating and potting ..................................................................... 65

63 4.4.7.7 Spacings for functional insulation ................................................ 65

64 4.4.7.8 Solid insulation ........................................................................... 65

65 4.4.7.9 Connection of parts of solid insulation (cemented joints) ............. 68

66 4.4.7.10 Requirements for electrical withstand capability .......................... 69

67 4.4.8 Compatibility with residual current-operated protective devices (RCD) ........... 69

68 4.4.9 Capacitor discharge ....................................................................................... 70

69 4.5 Protection against electrical energy hazards ......................................................... 70

70 4.5.1 General access areas .................................................................................... 70

71 4.5.1.1 General ....................................................................................... 70

72 4.5.1.2 Determination of hazardous electrical energy level ..................... 70

73 4.5.2 Service access areas ..................................................................................... 71

74 4.6 Protection against fire and thermal hazards .......................................................... 71

75 4.6.1 Circuits representing a fire hazard ................................................................. 71

76 4.6.2 Components representing a fire hazard ......................................................... 71

77 4.6.2.1 General ....................................................................................... 71

78 4.6.2.2 Components within a circuit representing a fire hazard ............... 72

79 4.6.2.3 Components within a circuit not representing a fire hazard .......... 73

80 4.6.3 Fire enclosures .............................................................................................. 73

81 4.6.3.1 General ....................................................................................... 73

82 4.6.3.2 Flammability of enclosure materials ............................................ 73

83 4.6.3.3 Openings in fire enclosures ......................................................... 74

84 4.6.4 Temperature limits ......................................................................................... 77

85 4.6.4.1 General ....................................................................................... 77

86 4.6.4.2 Internal parts .............................................................................. 77

87 4.6.4.3 Accessible parts .......................................................................... 79

88 4.6.5 Limited power sources ................................................................................... 80

89 4.7 Protection against mechanical hazards ................................................................. 81

90 4.7.1 General ......................................................................................................... 81

91 4.7.2 Specific requirements for liquid cooled PECS ................................................ 81

92 4.7.2.1 Coolant ....................................................................................... 81

93 4.7.2.2 Design requirements ................................................................... 82

94 4.7.3 Mechanical hazards from rotating parts ......................................................... 83

95 4.7.3.1 General ....................................................................................... 83

96 4.7.3.2 Mechanical hazards caused by fan.............................................. 83

97 4.7.3.3 Expelled parts ............................................................................. 83

98 4.7.4 Sharp edges .................................................................................................. 83

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99 4.8 Equipment with multiple sources of supply ............................................................ 84

100 4.9 Protection against environmental stresses ............................................................ 84

101 4.10 Protection against sonic pressure hazards ............................................................ 85

102 4.10.1 General ......................................................................................................... 85

103 4.10.2 Sonic pressure and sound level (acoustic noise) ........................................... 85

104 4.11 Wiring and connections ......................................................................................... 85

105 4.11.1 General ......................................................................................................... 85

106 4.11.2 Insulation of conductors ................................................................................. 86

107 4.11.2.1 General ....................................................................................... 86

108 4.11.2.2 Accessible wiring system ............................................................ 87

109 4.11.2.3 Conductors of different circuits .................................................... 87

110 4.11.3 Stranded wire ................................................................................................ 87

111 4.11.4 Routing and clamping .................................................................................... 87

112 4.11.5 Identification of conductors and terminals ...................................................... 88

113 4.11.6 Splices and connections ................................................................................ 88

114 4.11.7 Accessible connections ................................................................................. 88

115 4.11.8 Interconnections between parts of the PECS ................................................. 89

116 4.11.9 Supply connections ....................................................................................... 90

117 4.11.9.1 General ....................................................................................... 90

118 4.11.9.2 Mains supply cords ..................................................................... 90

119 4.11.10 Field wiring terminals and internal terminals .................................................. 91

120 4.11.10.1Construction requirements .......................................................... 91

121 4.11.10.2Connecting capacity .................................................................... 91

122 4.11.10.3Connection to external conductors .............................................. 92

123 4.11.10.4Wire bending space for wires 10 mm² and greater ....................... 92

124 4.11.11 Provisions for shield connection of shielded wire or shielded cable ................ 93

125 4.12 Enclosures ............................................................................................................ 93

126 4.12.1 General ......................................................................................................... 93

127 4.12.2 Handles and manual controls ......................................................................... 94

128 4.12.3 Cast metal ..................................................................................................... 94

129 4.12.4 Sheet metal ................................................................................................... 94

130 4.12.5 Stability requirement for enclosure ................................................................ 97

131 4.12.6 Strain relief .................................................................................................... 97

132 4.12.7 Polymeric enclosure stress relief ................................................................... 98

133 4.12.8 Polymeric enclosure UV resistance ................................................................ 98

134 4.13 Components ......................................................................................................... 98

135 4.13.1 General ......................................................................................................... 98

136 4.13.2 PTC thermistors............................................................................................. 99

137 4.13.3 Mains supply cords ........................................................................................ 99

138 4.13.4 Capacitors, RC units and EMC filter bridging insulation ................................. 99

139 4.13.5 Wound components ....................................................................................... 99

140 4.13.6 Plug and socket-outlets ................................................................................. 99

141 4.14 Protection against electromagnetic fields .............................................................. 99

142 5 Test requirements.......................................................................................................... 99

143 5.1 General ................................................................................................................. 99

144 5.1.1 Test objectives and classification ................................................................... 99

145 5.1.2 Selection of test samples ............................................................................. 100

146 5.1.3 Sequence of tests ........................................................................................ 100

147 5.1.4 Earthing conditions ...................................................................................... 100

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148 5.1.5 General conditions for tests ......................................................................... 100

149 5.1.5.1 Application of tests.................................................................... 100

150 5.1.5.2 Test samples ............................................................................ 100

151 5.1.5.3 Operating parameters for tests .................................................. 100

152 5.1.5.4 Mounting ................................................................................... 101

153 5.1.5.5 Representative tests ................................................................. 101

154 5.1.6 Compliance ................................................................................................. 101

155 5.1.7 Test overview .............................................................................................. 101

156 5.2 Test specifications .............................................................................................. 104

157 5.2.1 Visual inspection (type test, sample test and routine test) ............................ 104

158 5.2.2 Mechanical tests .......................................................................................... 104

159 5.2.2.1 Clearances and creepage distances test (type test) .................. 104

160 5.2.2.2 Non-accessibility test (type test) ............................................... 104

161 5.2.2.3 Ingress protection test (IP rating) (type test) ............................. 105

162 5.2.2.4 Enclosure integrity test (type test) ............................................. 107

163 5.2.2.5 Stability test (type test) ............................................................. 110

164 5.2.2.6 Wall or ceiling mounted equipment test (type test) .................... 110

165 5.2.2.7 Handles and manual controls securement test .......................... 110

166 5.2.2.8 Strain relief test (type test) ........................................................ 111

167 5.2.3 Electrical tests ............................................................................................. 112

168 5.2.3.1 General ..................................................................................... 112

169 5.2.3.2 Impulse withstand voltage test (type test, sample test) .............. 112

170 5.2.3.3 Alternative to impulse withstand voltage test (type test,

171 sample test) .............................................................................. 114

172 5.2.3.4 AC or DC voltage test (type test, routine test) ........................... 114

173 5.2.3.5 Partial discharge test (type test, sample test) ............................ 119

174 5.2.3.6 Protective impedance test (type test, routine test) ..................... 120

175 5.2.3.7 Touch current measurement test (type test) .............................. 121

176 5.2.3.8 Capacitor discharge test (type test) ........................................... 121

177 5.2.3.9 Limited power source test (type test) ......................................... 121

178 5.2.3.10 Temperature rise test (type test) ............................................... 122

179 5.2.3.11 Protective equipotential bonding tests (type tests, routine

180 test) .......................................................................................... 123

181 5.2.3.12 Input test (type test) .................................................................. 126

182 5.2.3.13 Thin sheet material test (type test) ............................................ 127

183 5.2.3.14 Determination of working voltage (type test).............................. 130

184 5.2.3.15 Internal SPD monitoring test (type tests) ................................... 130

185 5.2.3.16 Preconditioning of material (type test) ....................................... 130

186 5.2.4 Abnormal operation and simulated faults tests ............................................. 131

187 5.2.4.1 General ..................................................................................... 131

188 5.2.4.2 Acceptance criteria ................................................................... 131

189 5.2.4.3 Protective equipotential bonding test (type test) ........................ 132

190 5.2.4.4 Output short-circuit test (type test) ............................................ 133

191 5.2.4.5 Output overload test (type test) ................................................. 134

192 5.2.4.6 Breakdown of components test (type test) ................................. 135

193 5.2.4.7 Material short-circuit test (type test) .......................................... 135

194 5.2.4.8 Loss of phase test (type test) .................................................... 135

195 5.2.4.9 Cooling failure tests (type tests) ................................................ 136

196 5.2.5 Material tests ............................................................................................... 137

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197 5.2.5.1 General ..................................................................................... 137

198 5.2.5.2 High current arcing ignition test (type test) ................................ 137

199 5.2.5.3 Glow-wire test (type test) .......................................................... 138

200 5.2.5.4 Hot wire ignition test (type test) ................................................. 138

201 5.2.5.5 Flammability test (type test) ...................................................... 139

202 5.2.5.6 Flaming oil test (type test) ......................................................... 139

203 5.2.5.7 Cemented joints test (type test)................................................. 140

204 5.2.5.8 Durability, legibility and permanence of marking test (type

205 test) .......................................................................................... 140

206 5.2.5.9 UV resistance test (type test) .................................................... 141

207 5.2.6 Environmental tests (type tests) ................................................................... 141

208 5.2.6.1 General ..................................................................................... 141

209 5.2.6.2 Acceptance criteria ................................................................... 142

210 5.2.6.3 Climatic tests ............................................................................ 142

211 5.2.6.4 Vibration test (type test) ............................................................ 143

212 5.2.6.5 Salt mist test (type test) ............................................................ 144

213 5.2.6.6 Dust test (type test)................................................................... 144

214 5.2.6.7 Sand test (type test) .................................................................. 145

215 5.2.7 Hydrostatic pressure test (type test, routine test) ......................................... 145

216 5.2.8 Electromagnetic fields (EMF) ....................................................................... 145

217 6 Information and marking requirements ......................................................................... 146

218 6.1 General ............................................................................................................... 146

219 6.2 Information for selection ..................................................................................... 148

220 6.2.1 General ....................................................................................................... 148

221 6.2.1.1 Identifying the product: ............................................................. 148

222 6.2.1.2 Electrical ratings for each port: ................................................. 148

223 6.2.1.3 Supplementary information for each port: .................................. 148

224 6.2.1.4 Liquid cooled PECS; ................................................................. 149

225 6.2.1.5 General PECS marking; ............................................................ 149

226 6.2.2 Instructions and markings pertaining to accessories .................................... 149

227 6.3 Information for installation and commissioning .................................................... 149

228 6.3.1 General ....................................................................................................... 149

229 6.3.2 Mechanical considerations ........................................................................... 149

230 6.3.3 Environment ................................................................................................ 150

231 6.3.4 Handling and mounting ................................................................................ 150

232 6.3.5 Enclosure temperature ................................................................................ 150

233 6.3.6 Open type PECS ......................................................................................... 150

234 6.3.6.1 Fire protection for open type PECS ........................................... 150

235 6.3.6.2 Protection against electric shock not provided by

236 enclosures or barriers ............................................................... 150

237 6.3.7 Connections ................................................................................................ 151

238 6.3.7.1 General ..................................................................................... 151

239 6.3.7.2 Interconnection and wiring diagram ........................................... 151

240 6.3.7.3 Conductor (cable) selection....................................................... 151

241 6.3.7.4 Identification and other details of field wiring terminals ............. 151

242 6.3.7.5 Plug and socket-outlets ............................................................. 152

243 6.3.8 Commissioning ............................................................................................ 152

244 6.3.9 Protection requirements ............................................................................... 152

245 6.3.9.1 Accessible parts and circuits ..................................................... 152

246 6.3.9.2 Equipment class ....
...

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