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ASTM A209/A209M-03(2012)

(Specification)

Standard Specification for Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater Tubes

Standard Specification for Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater Tubes

ABSTRACT
This specification covers seamless carbon-molybdenum alloy-steel boiler and superheater tubes. As a steel making practice, the steel material shall be killed. The required chemical composition for steel is given. The mechanical property requirements include tensile requirements and hardness requirements. Different test procedure shall be performed on the material presented, one tension test shall be made on a specimen for lots of not more than 50 tubes, one flattening test shall be made on specimens from each end of one finished tube, one flaring test shall be made on specimens from each end of one finished tube, and Brinell or Rockwell hardness tests shall be made from two tubes from each lot.
SCOPE
1.1 This specification2 covers several grades of minimum-wall-thickness, seamless, carbon-molybdenum alloy-steel, boiler and superheater tubes.  
1.2 This specification covers tubes 1/2 to 5 in. [12.7 to 127 mm] inclusive, in outside diameter and 0.035 to 0.500 in. [0.9 to 12.7 mm], inclusive, in minimum wall thickness.  
1.3 An optional supplementary requirement is provided and, when desired, shall be so stated in the order.  
1.4 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the specification. The inch-pound units shall apply unless the “M” designation of this specification is specified in the order.

General Information

Status
Historical
Publication Date
29-Feb-2012
ICS
23.040.10 - Iron and steel pipes
Technical Committee
A01 - Steel, Stainless Steel and Related Alloys
Drafting Committee
A01.10 - Stainless and Alloy Steel Tubular Products
Current Stage
Ref Project

Relations

Replaces
ASTM A209/A209M-03(2007) - Standard Specification for Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater Tubes
Effective Date
01-Mar-2012
Referred By
ASTM F2015-00(2019) - Standard Specification for Lap Joint Flange Pipe End Applications
Effective Date
01-Mar-2012
Referred By
ASTM F2014-00(2019) - Standard Specification for Non-Reinforced Extruded Tee Connections for Piping Applications
Effective Date
01-Mar-2012
Referred By
ASTM A1016/A1016M-18a - Standard Specification for General Requirements for Ferritic Alloy Steel, Austenitic Alloy Steel, and Stainless Steel Tubes
Effective Date
01-Mar-2012

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ASTM A209/A209M-03(2012) - Standard Specification for Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater TubesASTM A209/A209M-03(2012) - Standard Specification for Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater Tubes
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ASTM A209/A209M-03(2012) - Standard Specification for Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater Tubes
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:A209/A209M −03 (Reapproved 2012)
Standard Specification for
Seamless Carbon-Molybdenum Alloy-Steel Boiler and
Superheater Tubes
This standard is issued under the fixed designationA209/A209M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope ing any supplementary requirements that are indicated in the
purchase order. Failure to comply with the general require-
1.1 This specification covers several grades of minimum-
ments of Specification A1016/A1016M constitutes nonconfor-
wall-thickness, seamless, carbon-molybdenum alloy-steel,
mance with this specification. In case of conflict with the
boiler and superheater tubes.
requirements of this specification and Specification A1016/
1.2 This specification covers tubes ⁄2 to 5 in. [12.7 to 127
A1016M, this specification shall prevail.
mm] inclusive, in outside diameter and 0.035 to 0.500 in. [0.9
to 12.7 mm], inclusive, in minimum wall thickness.
4. Materials and Manufacture
1.3 Anoptionalsupplementaryrequirementisprovidedand,
4.1 Steelmaking Practice—The steel shall be killed.
when desired, shall be so stated in the order.
4.2 The tubes shall be made by the seamless process and
1.4 The values stated in either inch-pound units or SI units
shall be either hot-finished or cold-finished, as specified.
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
4.3 HeatTreatment—Hot-finishedtubesshallbeheattreated
system are not exact equivalents; therefore, each system must
at a temperature of 1200 °F [650 °C] or higher. Cold-finished
be used independently of the other. Combining values from the
tubes shall, after the final cold finishing, be heat treated at a
two systems may result in nonconformance with the specifi-
temperature of 1200 °F [650 °C] or higher, or tubing may be
cation. The inch-pound units shall apply unless the “M”
furnished in the full-annealed, isothermal annealed, or normal-
designation of this specification is specified in the order.
ized and tempered condition. If furnished in the normalized
and tempered condition, the minimum tempering temperature
2. Referenced Documents
shall be 1200 °F [650 °C].
2.1 ASTM Standards:
A1016/A1016M Specification for General Requirements for
5. Chemical Composition
Ferritic Alloy Steel, Austenitic Alloy Steel, and Stainless
5.1 The steel shall conform to the requirements given in
Steel Tubes
Table 1.
3. General Requirements
5.2 Product Analysis
3.1 Product furnished under this specification shall conform
5.2.1 An analysis shall be made by the manufacturer of one
to the requirements of Specification A1016/A1016M, includ-
billet or one tube from each heat. The chemical composition
thus determined, shall conform to the requirements given in
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
Table 1.
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
A01.10 on Stainless and Alloy Steel Tubular Products. 5.2.2 If the original test for product analysis fails, retests of
Current edition approved March 1, 2012. Published November 2012. Originally
two additional billets or tubes shall be made. Both retests for
approved in 1938. Last previous edition approved in 2007 as A209/
the elements in question shall meet the requirements of the
A209M – 03(2007). DOI: 10.1520/A0209_A0209M-03R12.
specification;otherwiseallremainingmaterialintheheatorlot
For ASME Boiler and Pressure Vessel Code application see related Specifica-
tion SA-209 in Section II of that Code.
(See7.1)shallberejectedor,attheoptionoftheproducer,each
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
billet or tube may be individually tested for acceptance. Billets
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
or tubes that do not meet the requirements of the specification
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. shall be rejected.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
A209/A209M−03 (2012)
TABLE 1 Chemical Composition Requirements TABLE 3 Computed Minimum Values
Element Composition, % Wall Thickness Elongation in 2 in. or 50
A
mm, min, %
Grade T1 Grade T1a Grade T1b in. mm
Carbon 0.10–0.20 0.15–0.25 0.14 max ⁄16 (0.312) 8 30
Manganese 0.30–0.80 0.30–0.80 0.30–0.80 ⁄32 (0.281) 7.2 29
Phosphorus, max 0.025 0.025 0.025 ⁄4 (0.250) 6.4 27
Sulfur, max 0.025 0.025 0.025 ⁄32 (0.219) 5.6 26
Silicon 0.10–0.50 0.10–0.50 0.10–0.50 ⁄16 (0.188) 4.8 24
Molybdenum 0.44–0.65 0.44–0.65 0.44–0.65 ⁄32 (0.156) 4 22
⁄8 (0.125) 3.2 21
⁄32 (0.094) 2.4 20
⁄16 (0.062) 1.6 18
6. Mechanical Properties A
Calculated elongation requirements shall be rounded to the nearest whole
number.
6.1 Tensile Requirements
6.1.1 The material shall conform to the requirements given
in Table 2.
TABLE 4 Hardness Requirements
6.1.2 Table 3 gives the computed minimum elongation
Brinell Hardness Rockwell Hardness
values for each ⁄32-in. [0.8-mm] decrease in wall thickness.
Number (Tubes 0.200 Number (Tubes less than
Where the wall thickness lies between two values shown
in. [5.1 mm] and over in 0.200 in. [5.1 mm] in
Wall Thickness), HBW Wall Thickness), HRB
above, the minimum elongation value shall be determined by
...

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Grade  
Composition, %  
TP
XM-29  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
UNS DesignationA  
S24000  
S31254  
S31266  
S31725  
S31726  
S31727  
S32053  
S30600A  
S32654  
S34565  
S35045  
S35030  
N08367  
N08925  
N08926  
N08904  
Carbon  
0.08  
0.020  
0.030
max  
0.035  
0.035  
0.030  
0.030  
0.018  
0.020  
0.030  
0.06–
0.10  
0.05–0.10  
0.030  
0.020  
0.020  
0.020  
Manganese  
11.5–
14.5  
1.00  
2.00–4.00  
2.00  
2.00  
1.00  
1.00  
2.0  
2.0–
4.0  
5.0–
7.0  
1.50  
1.50  
2.00  
1.00  
2.00  
2.00  
Phosphorus  
0.060  
0.030  
0.035  
0.045  
0.045  
0.030  
0.030  
0.020  
0.030  
0.030  
0.045  
0.030  
0.040  
0.045  
0.030  
0.040  
Sulfur.  
0.030  
0.015  
0.020  
0.030  
0.030  
0.030  
0.010  
0.020  
0.005  
0.010  
0.015  
0.015  
0.030  
0.030  
0.010  
0.030  
Silicon  
1.00  
0.80  
1.00  
1.00  
1.00  
1.00  
1.00  
3.7–4.3  
0.50  
1.00  
1.00  
0.50–2.0  
1.00  
0.50  
0.50  
1.00  
Nickel  
2.3–
3.7  
17.5–
18.5  
21.0–24.0  
13.5–
17.5  
14.5–
17.5  
14.5–
16.5  
24.0–
26.0  
14.0–
15.5  
21.0–
23.0  
16.0–
18.0  
32.0–
37.0  
22.5–
27.5  
23.5–
25.5  
24.0–26.0  
24.0–
26.0  
23.0–
28.0  
Chromium  
17.0–
19.0  
19.5–
20.5  
23.0–25.0  
18.0–
20.0  
17.0–
20.0  
17.5–
19.0  
22.0–
24.0  
17.0–
18.5  
24.0–
25.0  
23.0–
25.0  
25.0–
29.0  
18.5–22.5  
20.0–
22.0  
19.0–21.0  
19.0–
21.0  
19.0–
23.0  
Molybdenum  
...  
6.0–
6.5  
5.2–6.2  
4.0–
5.0  
4.0–
5.0  
3.8–
4.5  
5.0–
6.0  
0.20
max  
7.0–
8.0  
4.0–
5.0  
. . .  
6.0–
7.0  
6.0–7.0  
6.0–
7.0  
4.0–
5.0  
Titanium  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
0.15–
0.60  
. . .  
. . .  
. . .  
. . .  
. . .  
Columbium  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
0.10
max  
. . .  
0.25–0.75  
. . .  
. . .  
. . .  
. . .  
Tantalum  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
NitrogenF  
0.20–
0.40  
0.18–
0.25  
0.35–0.60  
0.20
max  
0.10–
0.20  
0.15–
0.21  
0.17–
0.22  
0.45–
0.55  
0.40–
0.60  
. . .  
0.05–0.15  
0.18–
0.25  
0.10–0.20  
0.15–
0.25  
0.10
max  
Vanadium  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
Copper  
. . .  
0.50–
1.00  
1.00–2.50  
. . .  
. . .  
2.8–
4.0  
. . .  
0.50
max  
0.30–
0.60  
. . .  
0.75  
2.5–3.5  
0.75
max  
0.80–1.50  
0.50–
1.50  
1.00–
2.00  
Others  
. . .  
. . .  
W 1.50–2.50  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
Al
0.15–
0.60  
. . .  
. . .  
. . .  
. . .  
. . .  
1.2 The tubing sizes and thic...

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ASTM
ASTM A409/A409M-24(Specification)
Standard Specification for Welded Large Diameter Austenitic Steel Pipe for Corrosive or High-Temperature Service

ABSTRACT
This guide covers standard specification for straight seam or spinal seam electric-fusion-welded, light-wall, austenitic chromium-nickel alloy steel pipe for corrosive or high-temperature service. The sizes covered shall include NPS 14 to 30 with extra light (Schedule 5S) and light (Schedule 10S) wall thickness. Several grades of alloy steel shall be covered and shall conform to the required chemical composition for carbon, manganese, phosphorus, sulfur, silicon, nickel, chromium, molybdenum, titanium, columbium, cerium, and other elements. The chemical composition of the welding filler metal shall also conform to the requirements of the applicable AWS specification for the corresponding grade. Tensile properties of the plate or sheet used in making the pipe shall conform to the prescribed values of tensile strength and yield strength. Mechanical tests such as tension test and transverse guided-bend weld test shall be conducted. Pressure or nondestructive electric test shall also be performed.
SCOPE
1.1 This specification2 covers straight seam or spiral seam electric-fusion-welded, light-wall, austenitic chromium-nickel alloy steel pipe for corrosive or high-temperature service. The sizes covered are NPS 14 to 30 with extra light (Schedule 5S) and light (Schedule 10S) wall thicknesses. Table X1.1 shows the wall thickness of Schedule 5S and 10S pipe. Pipe having other dimensions may be furnished provided such pipe complies with all other requirements of this specification.  
1.2 Several grades of alloy steel are covered as indicated in Table 1.    
1.3 Optional supplementary requirements are provided. These call for additional tests to be made, and when desired shall be stated in the order, together with the number of such tests required.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. The inch-pound units shall apply unless the “M” designation of this specification is specified in the order.  
Note 1: The dimensionless designator NPS (nominal pipe size) has been substituted in this standard for such traditional terms as nominal diameter, size, and nominal size.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM
ASTM A369/A369M-24(Specification)
Standard Specification for Carbon and Ferritic Alloy Steel Forged and Bored Pipe for High-Temperature Service

ABSTRACT
This guide specifies standard specification for heavy-wall carbon and alloy steel pipe made from turned and bored forgings and is intended for high-temperature service. Heat and product analysis shall be conducted on several grades of ferritic steels, wherein the material shall conform to the required chemical composition for carbon, manganese, phosphorus, sulfur, silicon, chromium, and molybdenum. The steel pipe shall conform to the required tensile properties like tensile strength, yield strength, and elongation. Required mechanical tests for the steel pipe include transverse or longitudinal tension test, flattening test, and bend test.
SCOPE
1.1 This specification2 covers heavy-wall carbon and alloy steel pipe (Note 1) made from turned and bored forgings and is intended for high-temperature service. Pipe ordered under this specification shall be suitable for bending and other forming operations and for fusion welding. Selection will depend on design, service conditions, mechanical properties and high-temperature characteristics.
Note 1: The use of the word “pipe” throughout the several sections of this specification is used in the broad sense and intended to mean pipe headers, or leads.
Note 2: The dimensionless designator NPS (nominal pipe size) has been substituted in this standard for such traditional terms as “nominal diameter,” “size,” and “nominal size.”  
1.2 Several grades of ferritic steels are covered. Their compositions are given in Table 1.    
1.3 Supplementary requirements (S1 to S7) of an optional nature are provided. Supplementary requirements S1 to S5 call for additional tests to be made, and when desired shall be so stated in the order, together with the number of such tests required as applicable.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. The inch-pound units shall apply unless the “M” designation of this specification is specified in the order.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM
ASTM A813/A813M-24(Specification)
Standard Specification for Single- or Double-Welded Austenitic Stainless Steel Pipe

ABSTRACT
This specification covers two classes of fit-up and alignment quality straight-seam single- or double-welded austenitic steel pipe intended for high-temperature and general corrosive service. The steel shall conform to the specified chemical composition and tensile property requirements. Both ends of each double-welded pipe shall be visually examined to determine that complete fusion is attained between the two welds. Tension tests shall be made on specimens from two tubes for lots of more than 100 pipes, and one tension test shall be made on a specimen for lots of not more than 100 pipes, Also, for material heat treated in a batch type-furnace, flattening tests shall be made on 5 % of the pipe from each heat-treated lot. Finally, each pipe shall be subjected to the non-destructive electric test or the hydrostatic test.
SCOPE
1.1 This specification covers two classes of fit-up and alignment quality straight-seam single- or double-welded austenitic steel pipe intended for high-temperature and general corrosive service.
Note 1: When the impact test criterion for a low-temperature service would be 15 ft·lbf [20 J] energy absorption or 15 mils [0.38 mm] lateral expansion, some of the austenitic stainless steel grades covered by this specification are accepted by certain pressure vessel or piping codes without the necessity of making the actual test. For example, Grades 304, 304L, and 347 are accepted by the ASME Pressure Vessel Code, Section VIII Division 1, and by the Chemical Plant and Refinery Piping Code, ANSI B31.3 for service at temperatures as low as −425 °F [−250 °C] without qualification by impact tests. Other AISI stainless steel grades are usually accepted for service temperatures as low as −325 °F [−200 °C] without impact testing. Impact testing may, under certain circumstances, be required. For example, materials with chromium or nickel content outside the AISI ranges, and for material with carbon content exceeding 0.10 %, are required to be impact tested under the rules of ASME Section VIII Division 1 when service temperatures are lower than −50 °F [−45 °C]  
1.2 Grades TP304H, TP304N, TP316H, TP316N, TP321H, TP347H, and TP348H are modifications of Grades TP304, TP316, TP321, TP347, and TP348, and are intended for high-temperature service.  
1.3 Two classes of pipe are covered as follows:  
1.3.1 Class SW—Pipe, single-welded with no addition of filler metal and  
1.3.2 Class DW—Pipe, double-welded with no addition of filler metal.  
1.4 Optional supplementary requirements are provided for pipe where a greater degree of testing is desired. These supplementary requirements call for additional tests to be made and, when desired, one or more of these may be specified in the order.  
1.5 Table 1 lists the dimensions of welded stainless steel pipe as shown in ANSI B36.19. Pipe having other dimensions may be furnished provided such pipe complies with all other requirements of this specification.  
1.6 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. The inch-pound units shall apply unless the “M” designation of this specification is specified in the order.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM
ASTM A790/A790M-24(Specification)
Standard Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel Pipe

ABSTRACT
The specification covers seamless and straight-seam welded ferritic/austenitic steel pipe for general corrosive service, with particular emphasis on resistance to stress corrosion cracking. The pipe shall be made by the seamless or an automatic welding process, with no addition of filler metal in the welding operation. Heat analysis shall be made to determine the percentages of the elements specified. Tension tests, hardening tests, flattening tests, hydrostatic tests and nondestructive electric tests shall be made to conform to the specified requirements.
SCOPE
1.1 This specification2 covers seamless and straight-seam welded ferritic/austenitic steel pipe intended for general corrosive service, with particular emphasis on resistance to stress corrosion cracking. These steels are susceptible to embrittlement if used for prolonged periods at elevated temperatures.  
1.2 Optional supplementary requirements are provided for pipe when a greater degree of testing is desired. These supplementary requirements call for additional tests to be made and, when desired, one or more of these may be specified in the order.  
1.3 Appendix X1 of this specification lists the dimensions of welded and seamless stainless steel pipe as shown in ANSI B36.19. Pipe having other dimensions may be furnished provided such pipe complies with all other requirements of this specification.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. The inch-pound units shall apply unless the M designation of this specification is specified in the order.  
Note 1: The dimensionless designator NPS (nominal pipe size) has been substituted in this standard for such traditional terms as nominal diameter, size, and nominal size.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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