Calculation of the effective parameters of magnetic piece parts

Lays down uniform rules for the calculation of the effective parameters of closed circuits of ferromagnetic material.

Calcul des paramètres effectifs des pièces ferromagnétiques

Etablit des règles uniformes pour le calcul des paramètres effectifs des circuits fermés de matériaux ferromagnétiques.

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Status
Published
Publication Date
09-Apr-2001
Current Stage
DELPUB - Deleted Publication
Completion Date
26-Apr-2006
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INTERNATIONAL IEC
STANDARD
Second edition
2001-04
Calculation of the effective parameters
of magnetic piece parts
Calcul des paramètres effectifs des pièces
ferromagnétiques
Reference number
Publication numbering
As from 1 January 1997 all IEC publications are issued with a designation in the
60000 series. For example, IEC 34-1 is now referred to as IEC 60034-1.

Consolidated editions
The IEC is now publishing consolidated versions of its publications. For example,

edition numbers 1.0, 1.1 and 1.2 refer, respectively, to the base publication, the
base publication incorporating amendment 1 and the base publication incorporating
amendments 1 and 2.
Further information on IEC publications
The technical content of IEC publications is kept under constant review by the IEC,
thus ensuring that the content reflects current technology. Information relating to
this publication, including its validity, is available in the IEC Catalogue of
publications (see below) in addition to new editions, amendments and corrigenda.
Information on the subjects under consideration and work in progress undertaken
by the technical committee which has prepared this publication, as well as the list
of publications issued, is also available from the following:
• IEC Web Site (www.iec.ch)
• Catalogue of IEC publications
The on-line catalogue on the IEC web site (www.iec.ch/catlg-e.htm) enables
you to search by a variety of criteria including text searches, technical
committees and date of publication. On-line information is also available on
recently issued publications, withdrawn and replaced publications, as well as
corrigenda.
• IEC Just Published
This summary of recently issued publications (www.iec.ch/JP.htm) is also
available by email. Please contact the Customer Service Centre (see below) for
further information.
• Customer Service Centre
If you have any questions regarding this publication or need further assistance,
please contact the Customer Service Centre:
Email: custserv@iec.ch
Tel: +41 22 919 02 11
Fax: +41 22 919 03 00
INTERNATIONAL IEC
STANDARD
Second edition
2001-04
Calculation of the effective parameters
of magnetic piece parts
Calcul des paramètres effectifs des pièces
ferromagnétiques
 IEC 2001  Copyright - all rights reserved
No part of this publication may be reproduced or utilized in any form or by any means, electronic or
mechanical, including photocopying and microfilm, without permission in writing from the publisher.
International Electrotechnical Commission 3, rue de Varembé Geneva, Switzerland
Telefax: +41 22 919 0300 e-mail: inmail@iec.ch IEC web site http://www.iec.ch
Commission Electrotechnique Internationale
PRICE CODE
T
International Electrotechnical Commission
For price, see current catalogue

– 2 – 60205 © IEC:2001(E)
CONTENTS
Page
FOREWORD.3

Clause
1 Scope.4

2 Basic rules.4

3 Formulae for the various types of cores.5

3.1 Ring cores .5
3.2 Pair of U-cores of rectangular section .6
3.3 Pair of U-cores of rounded section.7
3.4 Pair of E-cores of rectangular section .8
3.5 Pair of ETD-cores .9
3.6 Pair of pot-cores .11
3.7 Pair of square cores (RM-cores) .13
3.8 Pair of EP-cores .16
3.9 Pair of PM-cores.18
Annex A (informative) Purpose of revision and how to deal with new effective
parameters .20
Bibliography .24
Table A.1 – Comparison of the effective parameter values of pot-cores (two slots) .21
Table A.2 – Comparison of the effective parameter values of ETD-cores .22
Table A.3 – Comparison of the effective parameter values of PM-cores .22
Table A.4 – Comparison of the effective parameter values of RM-cores.23

60205 © IEC:2001(E) – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION

____________
CALCULATION OF THE EFFECTIVE PARAMETERS

OF MAGNETIC PIECE PARTS
FOREWORD
1) The IEC (International Electrotechnical Commission) is a worldwide organization for standardization comprising

all national electrotechnical committees (IEC National Committees). The object of the IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, the IEC publishes International Standards. Their preparation is
entrusted to technical committees; any IEC National Committee interested in the subject dealt with may
participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. The IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of the IEC on technical matters express, as nearly as possible, an
international consensus of opinion on the relevant subjects since each technical committee has representation
from all interested National Committees.
3) The documents produced have the form of recommendations for international use and are published in the form
of standards, technical specifications, technical reports or guides and they are accepted by the National
Committees in that sense.
4) In order to promote international unification, IEC National Committees undertake to apply IEC International
Standards transparently to the maximum extent possible in their national and regional standards. Any
divergence between the IEC Standard and the corresponding national or regional standard shall be clearly
indicated in the latter.
5) The IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with one of its standards.
6) Attention is drawn to the possibility that some of the elements of this International Standard may be the subject
of patent rights. The IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60205 has been prepared by IEC technical committee 51: Magnetic
components and ferrite materials.
This second edition cancels and replaces the first edition published in 1966, amendment 1
(1976), amendment 2 (1981), first supplement (1968) and second supplement (1974). This
second edition constitutes a technical revision.
The text of this standard is based on the first edition, amendments 1 and 2, supplements A and
B and the following documents:
FDIS Report on voting
51/582/FDIS 51/594/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 3.
Annex A is for information only.
The committee has decided that the contents of this publication will remain unchanged until
2005. At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.
A bilingual version of this publication may be issued at a later date.

– 4 – 60205 © IEC:2001(E)
CALCULATION OF THE EFFECTIVE PARAMETERS

OF MAGNETIC PIECE PARTS
1 Scope
This International Standard lays down uniform rules for the calculation of the effective
parameters of closed circuits of ferromagnetic material.

2 Basic rules
The following basic rules are applicable to this standard.
2.1 All results shall be expressed in units based on the millimetre and shall be accurate to
three significant figures, but to derive l , A , and V the values of C and C shall be calculated

e e e 1 2
to five significant figures.
NOTE The purpose of specifying this degree of accuracy is only to ensure that parameters calculated at different
establishments are identical, and it is not intended to imply that the parameters are capable of being determined to
this accuracy.
2.2 A is the nominal value of the smallest cross-section. All the dimensions used to
min
calculate A shall be the mean values between the tolerance limits quoted on the appropriate
min
piece part drawing.
2.3 Calculations are only applicable to the component parts of a closed magnetic circuit.
2.4 All dimensions used for the purpose of calculations shall be the mean value within the
tolerance limits quoted on the appropriate piece part drawing.
2.5 All irregularities in the outline of the core, such as small cut-outs, notches, chamfers, etc.
shall be ignored unless otherwise described.
2.6 When the calculation involves the sharp corner of a piece part, then the mean length of
flux path for that corner shall be taken as the mean circular path joining the centres of area of
the two adjacent uniform sections, and the cross-sectional area associated with that length
shall be taken as the average area of the two adjacent uniform sections.
Calculation of effective parameters l , A and V
e e e
The effective parameters can be defined as
2 3 2
l = C /C A = C /C V = l A = C /C
e 1 2    e 1 2    e e e 1 2
where
l is the effective magnetic length of the core (mm);
e
A is the effective cross-sectional area (mm );
e
V is the effective volume (mm );
e
–1
C is the core constant (mm );
–3
C is the core constant (mm ).
60205 © IEC:2001(E) – 5 –
3 Formulae for the various types of cores

3.1 Ring cores
X
α
d /2 d /2
1 1
d /2
β
d /2 d /2 d /2
2 2 2
r
0 r
4x
4x
r
ϕ
h h
h
X
Section X-X
IEC  345/01
2 π
C =
h ln()d d
e 1 2
4π()1 d − 1 d
2 1
C =
h ln()d d
e 1 2
3.1.1 For ring cores of rectangular cross-section with sharp corners
h = h
e
3.1.2 For ring cores of rectangular cross-section with an appreciable average rounding radius r
1,7168 r
h = h (1 – k )   k =
e 1
h()d − d
1 2
3.1.3 For ring cores of rectangular cross-section with sharp corners
h = h (1 – k )
e 2
h (tan α + tan β)
k =
d − d
1 2
3.1.4 For ring cores of trapezoidal cross-section with an appreciable average rounding radius r
h = (1 – k – k )
e 1 2
– 6 – 60205 © IEC:2001(E)
3.1.5 For ring cores of cross-section with circular arc frontal sides

d − d  ϕ sinϕ ϕ 
1 2
h = h − 2 sin − − 
e
ϕ 2 2 2
2  
4 sin
d − d
1 2
ϕ = 2arcsin ;
4r
ϕ, in radians.
NOTE When the winding is uniformly distributed over a ring core, it may be expected that, at all points inside the
ring core, the flux lines will be parallel to its surface.

No leakage flux will therefore leave or enter the ring core. This justifies the use of a theoretically more correct
derivation of the effective parameters which does not make use of the assumption that the flux is uniformly
distributed over the cross-section.
3.2 Pair of U-cores of rectangular section
l
q
l"
4 l'
X
A
Area
YY
h
A
Area
A
Area
Section Y-Y
X
l
l"
l'
Section X-X
IEC  346/01
Length of flux path associated with area A :
l = l′ + l″
2 2 2
Mean length of flux paths at corners:
π
l = l′ + l″ = (p + h)
4 4 4
π
l = l′ + l″ = (s + h)
5 5 5
Mean areas associated with l and l :
4 5
A + A
1 2
A =
A + A
2 3
A =
5 5
l l
i i
C =    C =
1 ∑ ∑
A
A
i
1 1 i
q
l"
l'
p
s
60205 © IEC:2001(E) – 7 –
3.3 Pair of U-cores of rounded section

p
l
l"
l'
X
A
Area
h
YY
A
Area
A
Area
Section Y-Y
X
l
l' s
l"
5 5
Section X-X
IEC  347/01
In calculating A , ignore any ridges introduced for the purpose of facilitating manufacture.

Length of flux path associated with area A :
l = l′ + l″
2 2 2
Mean length of flux path at corners:
π
l = l′ + l″ = (p + h)
4 4 4
π
l = l′ + l″ = (s + h)
5 5 5
Mean areas associated with l and l :
4 5
A + A
1 2
A =
A + A
2 3
A =
5 5
l l
i
i
C =    C =
1 ∑ ∑
A
A
i
1 i
s
l"
l'
– 8 – 60205 © IEC:2001(E)
3.4 Pair of E-cores of rectangular section

l
w
l
X
A
Area
Y
Y
A
l
h 3
Area
A
Area
l
A
Area
A
Area
Section Y-Y
X
Section X-X
IEC  348/01
Area of half the centre limb: A
Mean length of flux paths at corners:
π
l = (p + h)
π  d 
l = + h
 
8 2
 
Mean areas associated with l and l :
4 5
+
A A
1 2
A =
A + A
2 3
A =
5 5
l l
i i
C =    C =
1 ∑ 2 ∑
A
2A
i
1 1 i
w
l
p
d / 2
60205 © IEC:2001(E) – 9 –
3.5 Pair of ETD-cores
l
b
X l
A
c
Y
Y Area
A'
Area
l
h A"
Area
A
l
Area
A
Area
A
Area
Section Y-Y
X
Section X-X
IEC  349/01
 1 
A is equal to the rectangle b  a − c less the cap or segment A
1 c
 
 
1 b 1
2 2
 
A = d arcsin − b d − b
c 2 2
 
4 d 4
 
 
1 1 1 b
2 2
 
A = ab − b d − b − d arcsin
1 2 2
 
2 4 4 d
 
Mean length of flux path at back walls:
1   d
2 2 3
=  + −
l d d b  −
2 2 2
 
4 2
 
NOTE  l is taken from the mean value of ()d − d and ()C − d /2 .
2 2 3 3
Area of half the centre limb:
A = A′ + A″
3 3 3
The condition to obtain
...


NORME CEI
INTERNATIONALE IEC
INTERNATIONAL
Deuxième édition
STANDARD
Second edition
2001-04
Calcul des paramètres effectifs des pièces
ferromagnétiques
Calculation of the effective parameters
of magnetic piece parts
Numéro de référence
Reference number
CEI/IEC 60205:2001
Numérotation des publications Publication numbering

Depuis le 1er janvier 1997, les publications de la CEI As from 1 January 1997 all IEC publications are

sont numérotées à partir de 60000. Ainsi, la CEI 34-1 issued with a designation in the 60000 series. For

devient la CEI 60034-1. example, IEC 34-1 is now referred to as IEC 60034-1.

Editions consolidées Consolidated editions

Les versions consolidées de certaines publications de la The IEC is now publishing consolidated versions of its

CEI incorporant les amendements sont disponibles. Par publications. For example, edition numbers 1.0, 1.1

exemple, les numéros d’édition 1.0, 1.1 et 1.2 indiquent and 1.2 refer, respectively, to the base publication,
respectivement la publication de base, la publication de the base publication incorporating amendment 1 and
base incorporant l’amendement 1, et la publication de the base publication incorporating amendments 1
base incorporant les amendements 1 et 2. and 2.
Informations supplémentaires Further information on IEC publications
sur les publications de la CEI
Le contenu technique des publications de la CEI est The technical content of IEC publications is kept
constamment revu par la CEI afin qu'il reflète l'état under constant review by the IEC, thus ensuring that
actuel de la technique. Des renseignements relatifs à the content reflects current technology. Information
cette publication, y compris sa validité, sont dispo- relating to this publication, including its validity, is
nibles dans le Catalogue des publications de la CEI available in the IEC Catalogue of publications
(voir ci-dessous) en plus des nouvelles éditions, (see below) in addition to new editions, amendments
amendements et corrigenda. Des informations sur les and corrigenda. Information on the subjects under
sujets à l’étude et l’avancement des travaux entrepris consideration and work in progress undertaken by the
par le comité d’études qui a élaboré cette publication, technical committee which has prepared this
ainsi que la liste des publications parues, sont publication, as well as the list of publications issued,
également disponibles par l’intermédiaire de: is also available from the following:
• Site web de la CEI (www.iec.ch) • IEC Web Site (www.iec.ch)
• Catalogue des publications de la CEI • Catalogue of IEC publications
Le catalogue en ligne sur le site web de la CEI The on-line catalogue on the IEC web site
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recherches en utilisant de nombreux critères, by a variety of criteria including text searches,
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d’études ou date de publication. Des informations line information is also available on recently
en ligne sont également disponibles sur les issued publications, withdrawn and replaced
nouvelles publications, les publications rempla- publications, as well as corrigenda.
cées ou retirées, ainsi que sur les corrigenda.
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NORME CEI
INTERNATIONALE IEC
INTERNATIONAL
Deuxième édition
STANDARD
Second edition
2001-04
Calcul des paramètres effectifs des pièces
ferromagnétiques
Calculation of the effective parameters
of magnetic piece parts
 IEC 2001 Droits de reproduction réservés  Copyright - all rights reserved
Aucune partie de cette publication ne peut être reproduite ni No part of this publication may be reproduced or utilized in
utilisée sous quelque forme que ce soit et par aucun procédé, any form or by any means, electronic or mechanical,
électronique ou mécanique, y compris la photocopie et les including photocopying and microfilm, without permission in
microfilms, sans l'accord écrit de l'éditeur. writing from the publisher.
International Electrotechnical Commission 3, rue de Varembé Geneva, Switzerland
Telefax: +41 22 919 0300 e-mail: inmail@iec.ch IEC web site http://www.iec.ch
CODE PRIX
Commission Electrotechnique Internationale
S
PRICE CODE
International Electrotechnical Commission
Pour prix, voir catalogue en vigueur
For price, see current catalogue

– 2 – 60205 © CEI:2001
SOMMAIRE
AVANT-PROPOS . 4

1 Domaine d'application et objet . 6

2 Règles fondamentales . 6

3 Formules pour les divers types de noyaux . 8

3.1 Noyaux toriques. 8

3.2 Paire de circuits magnétiques en U de section rectangulaire. 10
3.3 Paire de circuits magnétiques en U de section circulaire. 12
3.4 Paire de circuits magnétiques en E à section rectangulaire. 14
3.5 Paire de circuits magnétiques ETD . 16
3.6 Paire de circuits magnétiques en pots. 18
3.7 Paire de noyaux carrés (noyau RM) . 22
3.8 Paire de noyaux EP . 26
3.9 Paire de noyaux PM. 30
Annexe A (informative) Objet de la révision et indication sur la manière de traiter
de nouveaux paramètres effectifs. 34
Bibliographie . 42
Tableau A.1 – Comparaison des valeurs de paramètres effectifs des circuits
magnétiques en pots (2 encoches) . 36
Tableau A.2 – Comparaison des valeurs de paramètres effectifs de noyaux ETD . 38
Tableau A.3 – Comparaison des valeurs de paramètres effectifs de noyaux PM. 38
Tableau A.4 – Comparaison des valeurs de paramètres effectifs de noyaux RM. 40

60205 © IEC:2001 – 3 –
CONTENTS
FOREWORD . 5

1 Scope . 7

2 Basic rules . 7

3 Formulae for the various types of cores . 9

3.1 Ring cores . 9
3.2 Pair of U-cores of rectangular section. 11
3.3 Pair of U-cores of rounded section . 13
3.4 Pair of E-cores of rectangular section. 15
3.5 Pair of ETD-cores . 17
3.6 Pair of pot-cores . 19
3.7 Pair of square cores (RM-cores). 23
3.8 Pair of EP-cores. 27
3.9 Pair of PM-cores . 31
Annex A (informative) Purpose of revision and how to deal with new effective parameters. 35
Bibliography . 43
Table A.1 – Comparison of the effective parameter values of pot-cores (two slots) . 37
Table A.2 – Comparison of the effective parameter values of ETD-cores. 39
Table A.3 – Comparison of the effective parameter values of PM-cores. 39
Table A.4 – Comparison of the effective parameter values of RM-cores . 41

– 4 – 60205 © CEI:2001
COMMISSION ÉLECTROTECHNIQUE INTERNATIONALE

____________
CALCUL DES PARAMÈTRES EFFECTIFS DES PIÈCES

FERROMAGNÉTIQUES
AVANT-PROPOS
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composée de l'ensemble des comités électrotechniques nationaux (Comités nationaux de la CEI). La CEI a

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La Norme internationale CEI 60205 a été établie par le comité d'étude 51 de la CEI:
Composants magnétiques et ferrites.
Cette norme annule et remplace la première édition parue en 1966, amendement 1 (1976),
amendement 2 (1981), premier complément (1968) et second complément (1974). Cette
deuxième édition constitue une révision technique.
Cette version bilingue (2001-09) remplace la version monolingue anglaise.
Le texte anglais de cette norme est basé sur les documents 51/582/FDIS et 51/594/RVD. Le
rapport de vote 51/594/RVD donne toute information sur le vote ayant abouti à l'approbation
de cette norme.
La version française de cette norme n'a pas été soumise au vote.
Cette publication a été rédigée selon les Directives ISO/CEI, Partie 3.
L'annexe A est donnée uniquement à titre d'information.
Le comité a décidé que le contenu de cette publication ne sera pas modifié avant 2005.
A cette date, la publication sera
• reconduite;
• supprimée;
• remplacée par une édition révisée, ou
• amendée.
Le contenu du corrigendum de novembre 2002 a été pris en considération dans cet
exemplaire.
60205 © IEC:2001 – 5 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION

____________
CALCULATION OF THE EFFECTIVE PARAMETERS

OF MAGNETIC PIECE PARTS
FOREWORD
1) The IEC (International Electrotechnical Commission) is a worldwide organization for standardization comprising

all national electrotechnical committees (IEC National Committees). The object of the IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, the IEC publishes International Standards. Their preparation is
entrusted to technical committees; any IEC National Committee interested in the subject dealt with may
participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. The IEC collaborates closely with the International Organization for
Standard
...

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