Petrol filling stations - Part 3: Safety requirements for construction and performance of shear valves

This European Standard specifies safety and environmental requirements for the construction and performance of shear valves to be fitted to metering pumps, dispensers, and/or satellite delivery systems installed at petrol filling stations and used to dispense liquid fuels into the tanks of motor vehicles, boats and light aircraft and into portable containers at flow rates up to 200 l min-1.
The requirements apply to shear valves at ambient temperatures from -20 °C to +40 °C with the possibility for an extended temperature range.
It pays particular attention to mechanical and hydraulic characteristics.
NOTE 1   This European Standard does not apply to equipment for use with liquefied petroleum gas (LPG) or liquefied natural gas (LNG) or compressed natural gas (CNG).
NOTE 2   Fuels other than of Explosion Group IIA are excluded from this European Standard.

Tankstellen - Teil 3: Sicherheitstechnische Anforderungen an Bau- und Arbeitsweise von Abscherventilen

Dieses Dokument legt die sicherheitstechnischen und Umweltanforderungen an den Bau und die Arbeitsweise von Abscherventilen an Zapfsäulen, druckversorgten Zapfsäulen und/oder Nebenzapfstellen fest, die an Tankstellen installiert werden für die Abgabe von flüssigen Kraftstoffen und wässriger Harnstofflösung in Tanks von Kraftfahrzeugen, Booten und Leichtflugzeugen sowie in tragbare Behälter bei Durchflussraten von bis zu 200 l · min−1.
Dieses Dokument gilt für Kraftstoffe der Explosionsgruppe IIA und deren Dämpfe und auch für wässrige Harnstofflösung nach ISO 22241-1.
ANMERKUNG 1 Dieses Dokument gilt nicht für Kraftstoffe, die nicht zur Explosionsgruppe IIA gehören.
Die Anforderungen gelten für Abscherventile bei Umgebungstemperaturen zwischen −20 °C und +40 °C, wobei ein erweiterter Temperaturbereich möglich ist.
In diesem Dokument werden besonders die mechanischen und hydraulischen Eigenschaften berücksichtigt.
Dieses Dokument gilt nicht für Ausrüstung, die für die Abgabe von verflüssigten oder verdichteten Gasen vorgesehen ist.

Stations‐service - Partie 3 : Exigences de sécurité relatives à la construction et aux performances des raccords de sécurité

Le présent document spécifie les exigences relatives à la construction et aux performances en matière de
sécurité et de protection de l’environnement des vannes de sécurité à monter sur des distributeurs
avec/sans pompe immergée et/ou systèmes de livraison satellites installés sur stations-service et utilisés
pour distribuer des carburants liquides et une solution aqueuse d'urée dans les réservoirs de véhicules à
moteur, de bateaux, d’avions légers et dans des réservoirs portables, à des débits pouvant atteindre
200 l · min-1.
Le présent document s’applique aux carburants et leurs vapeurs du Groupe d’explosion IIA, mais
également à la solution aqueuse d'urée conformément à l’ISO 22241-1.
NOTE 1 Les carburants autres que ceux du Groupe d’explosion IIA sont exclus de la présente Norme européenne.
Les exigences s’appliquent aux raccords cassants à des températures comprises entre –20 °C et +40 °C
avec la possibilité d’étendre la plage de température.
Le présent document accorde une importance particulière aux caractéristiques mécaniques et
hydrauliques.
Le présent document ne s’applique pas à l’équipement distribuant des gaz comprimés ou liquéfiés.

Bencinski servisi - 3. del: Varnostne zahteve za izdelavo in lastnosti varovalnih ventilov

General Information

Status
Not Published
Public Enquiry End Date
03-Dec-2018
Technical Committee
Current Stage
4020 - Public enquire (PE) (Adopted Project)
Start Date
08-Oct-2018
Due Date
25-Feb-2019
Completion Date
30-Nov-2018

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Bencinski servisi - 3. del: Varnostne zahteve za izdelavo in lastnosti varovalnih ventilovTankstellen - Teil 3: Sicherheitstechnische Anforderungen an Bau- und Arbeitsweise von AbscherventilenPetrol filling stations - Part 3: Safety requirements for construction and performance of shear valves75.200Petroleum products and natural gas handling equipmentICS:Ta slovenski standard je istoveten z:prEN 13617-3oSIST prEN 13617-3:2018en,fr,de01-november-2018oSIST prEN 13617-3:2018SLOVENSKI

STANDARD
oSIST prEN 13617-3:2018
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
DRAFT prEN 13617-3
September
t r s z ICS
y wä t r r Will supersede EN
s u x s yæ uã t r s tEnglish Version
Petrol filling stations æ Part

uã Safety requirements for construction and performance of shear valves Stationsæservice æ Partie

u ã Exigences de sécurité relatives à la construction et aux performances des raccords de sécurité

Tankstellen æ Teil

uã Sicherheitstechnische Anforderungen an Bauæ und Arbeitsweise von Abscherventilen This draft European Standard is submitted to CEN members for enquiryä It has been drawn up by the Technical Committee

If this draft becomes a European Standardá CEN members are bounwhich stipulate the conditions for giving this European Standard the status of a national standard without any alterationä

This draft European Standard was established by CEN in three ofer language made by translation under the responsibility of a CEN member into its own language and notified to the CENæCENELEC Management Centre has the same status as the official versionsä

CEN members are the national standards bodies of Austriaá Belgiumá Bulgariaá Croatiaá Cyprusá Czech Republicá Denmarká Estoniaá Finlandá Former Yugoslav Republic of Macedoniaá Franceá Germanyá Greeceá Hungaryá Icelandá Irelandá Italyá Latviaá Lithuaniaá Luxembourgá Maltaá Netherlandsá Norwayá Polandá Portugalá Romaniaá Serbiaá Slovakiaá Sloveniaá Spainá Swedená Switzerlandá Turkey and United Kingdomä

Recipients of this draft are invited to submitá with their commentsá notification of any relevant patent rights of which they are aware and to provide supporting documentationä

Warning ã This document is not a European Standardä It is distributed for review and commentsä It is subject to change without notice and shall not be referred to as a European Standardä

EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre:
Rue de la Science 23,
B-1040 Brussels

t r s z CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Membersä Refä Noä prEN

s u x s yæ uã t r s z EoSIST prEN 13617-3:2018

prEN 13617-3:2018 (E) 2 Contents Page European foreword ....................................................................................................................................................... 4 Introduction .................................................................................................................................................................... 5 1 Scope .................................................................................................................................................................... 6 2 Normative references .................................................................................................................................... 6 3 Terms and definitions ................................................................................................................................... 7 4 Explosion protection measures ................................................................................................................. 8 5 Construction ...................................................................................................................................................... 8 5.1 General requirements ................................................................................................................................... 8 5.2 Specific requirements .................................................................................................................................... 8 5.3 Classes of construction .................................................................................................................................. 9 5.4 Threads ............................................................................................................................................................... 9 6 Physical properties ......................................................................................................................................... 9 7 Operational requirements ........................................................................................................................... 9 8 Tests .................................................................................................................................................................. 11 8.1 General ............................................................................................................................................................. 11 8.2 Type tests ........................................................................................................................................................ 11 8.3 Production acceptance tests .................................................................................................................... 11 8.4 Routine tests .................................................................................................................................................. 11 9 Information for use ..................................................................................................................................... 12 9.1 General ............................................................................................................................................................. 12 9.2 Marking and instruction ............................................................................................................................ 12 Annex A (normative)

Instructions — Guide for items to be included in manufacturers' installation and user manual ................................................................................................................... 13 Annex B (normative)

Test methods ...................................................................................................................... 14 B.1 General requirements ................................................................................................................................ 14 B.2 Pressure test of liquid shear valves (routine test) ........................................................................... 14 B.3 Main valve test of liquid shear valve (routine test) ......................................................................... 14 B.4 Pressure relief valve test (routine test) ............................................................................................... 15 B.5 Liquid compatibility preconditioning (type test) ............................................................................. 15 B.6 Pressure test (type test) ............................................................................................................................ 15 B.7 Main valve test (type test) ......................................................................................................................... 15 B.8 Check valve test (class I only) (type test) ............................................................................................ 16 B.9 Pressure relief valve test (class I only) (type test)........................................................................... 16 B.10 Thermal link test 1 (class I and class II only) (type test and production acceptance test) ................................................................................................................................................................... 16 B.11 Thermal link test 2 (class I and class II only) (type test and production acceptance test) ................................................................................................................................................................... 16 oSIST prEN 13617-3:2018

prEN 13617-3:2018 (E) 3 B.12 Main valve closure test of liquid shear valves (type test and production acceptance test) .................................................................................................................................................................... 17 B.13 Main valve closure test of vapour shear valves (type test and production acceptance test) .................................................................................................................................................................... 17 B.14 Fire resistance test (type test) ................................................................................................................. 17 B.15 Pressure test of vapour shear valves (routine test) ......................................................................... 18 B.16 Main valve test of vapour shear valve (routine test) ....................................................................... 18 Annex C (informative)

Environmental aspects ................................................................................................. 19 Annex ZA (informative)

Relationship between this European Standard and the essential requirements of Directive 2014/34/EU published in the Official Journal of the European Union L 96/309 on 29.3.2014 aimed to be covered .................................................... 21

oSIST prEN 13617-3:2018

prEN 13617-3:2018 (E) 4 European foreword This document (prEN 13617-3:2018) has been prepared by Technical Committee CEN/TC 393 “Equipment for tanks and filling stations”, the secretariat of which is held by DIN. This document is currently submitted to the CEN Enquiry. This document will supersede EN 13617-3:2012. Compared with the 2012 edition, the following fundamental changes were made: — Shear valves for aqueous urea solution added. — Testing for vapour shear valves further differentiated from testing for fuel shear valves. Tests B.15 and B.16 are introduced. — Fire resistance test B.14 and pass/fail criteria defined in Table 3 This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This European Standard Petrol filling stations consists of four parts: — Part 1: Safety requirements for construction and performance of metering pumps, dispensers and remote pumping units; — Part 2: Safety requirements for construction and performance of safe breaks for use on metering pumps and dispensers; — Part 3: Safety requirements for construction and performance of shear valves; — Part 4: Safety requirements for construction and performance of swivels for use on metering pumps and dispensers. oSIST prEN 13617-3:2018

prEN 13617-3:2018 (E) 5 Introduction The function of the shear valve is to prevent continuous liquid or vapour release in the event of impact or fire. oSIST prEN 13617-3:2018

prEN 13617-3:2018 (E) 6 1 Scope This document specifies safety and environmental requirements for the construction and performance of shear valves to be fitted to metering pumps, dispensers, and/or satellite delivery systems installed at petrol filling stations and used to dispense liquid fuels and aqueous urea solution into the tanks of motor vehicles, boats and light aircraft and into portable containers at flow rates up to 200 l · min-1. This document applies to fuels and their vapours of Explosion Group IIA, and also aqueous urea solution according to ISO 22241-1. NOTE 1 Fuels other than of Explosion Group IIA are excluded from this document. The requirements apply to shear valves at ambient temperatures from –20 °C to +40 °C with the possibility for an extended temperature range. This document pays particular attention to mechanical and hydraulic characteristics. This document does not apply to equipment dispensing compressed or liquefied gases. 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 976-1:1997, Underground tanks of glass-reinforced plastics (GRP) - Horizontal cylindrical tanks for the non-pressure storage of liquid petroleum based fuels - Part 1: Requirements and test methods for single wall tanks EN 1127-1, Explosive atmospheres - Explosion prevention and protection - Part 1: Basic concepts and methodology prEN 13617-1:2018, Petrol filling stations — Part 1: Safety requirements for the construction and performance of metering pumps, dispensers and remote pumping units EN 60079-0:2012, Explosive atmospheres - Part 0: Equipment - General requirements (IEC 60079 0:2011, modified) EN ISO 80079-36:2016, Explosive atmospheres - Part 36: Non-electrical equipment for explosive atmospheres - Basic method and requirements (ISO 80079-36:2016) ISO 7-1, Pipe threads where pressure-tight joints are made on the threads — Part 1: Dimensions, tolerances and designation ISO 11925-3, Reaction to fire tests — Ignitability of building products subjected to direct impingement of flame — Part 3: Multi-source test ISO 22241-1, Diesel engines – NOx reduction agent AUS 32 — Part 1:Quality requirements oSIST prEN 13617-3:2018

prEN 13617-3:2018 (E) 7 3 Terms and definitions For the purposes of this document, the terms and definitions given in prEN 13617-1:2018 and the following apply. ISO and IEC maintain terminological databases for use in standardization at the following addresses: — IEC Electropedia: available at http://www.electropedia.org/ — ISO Online browsing platform: available at http://www.iso.org/obp 3.1 main valve (liquid) normally open valve on the inlet side, closing when the shear valve operates 3.2 main valve (vapour) normally open valve on the outlet side, closing when the shear valve operates 3.3 pressure relief valve valve to allow liquid to return to the pipework below the dispenser if pressure in the dispenser increases beyond a defined level 3.4 separation zone designed to be the first section of the shear valve to fracture when stressed 3.5 mechanical link device to activate the closing mechanism automatically to stop the flow of liquid when the shear valve breaks 3.6 thermal detector device to activate the closing mechanism automatically to stop the flow of liquid when the temperature in the vicinity of the shear valve exceeds the operating temperature 3.7 test plug device to allow pressure testing of associated pipework 3.8 mounting point rigid attachment facility on the inlet and outlet sections of the shear valve oSIST prEN 13617-3:2018

prEN 13617-3:2018 (E) 8 4 Explosion protection measures 4.1 Explosion protection measures shall be taken in accordance with EN 1127-1 and Annex B of prEN 13617-1:2018. 4.2 The shear valve shall be explosion protected and shall be Category 2, Group II, EPL Gb in accordance with EN ISO 80079-36. When a shear valve has a vapour path, the vapour path shall be Category 1, Group II, EPL Ga in accordance with EN ISO 80079-36. The shear valve shall fulfil the requirements for temperature Class T3 and Group IIA in accordance with EN 60079-0 or EN ISO 80079-36. 5 Construction 5.1 General requirements 5.1.1 All electrical and non-electrical equipment and components, intended for use in potentially explosive atmospheres, shall be designed and constructed according to good engineering practice and in conformity with the required categories/EPLs for Group II equipment to ensure avoidance of any ignition source. To classify the category/EPL of the equipment it shall be subjected to an ignition hazard assessment in accordance with 5.2 of EN ISO 80079-36:2016. 5.1.2 All materials used in the construction shall be chemically and dimensionally stable under known service conditions. Materials likely to come into contact with fuels in both liquid and vapour phases shall be resistant to attack by these fuels. Conformity shall be demonstrated by testing in accordance with Clause 8. 5.1.3 Light alloys when used shall conform to EN 60079-0:2012, 8.3. If other specifications for explosion protected equipment impose more stringent requirements then the more stringent requirement shall apply. 5.1.4 All components shall be of corrosion resistant material or shall be provided with a corrosion resistant protective coating. 5.1.5 Outside surfaces likely to be handled shall be free of sharp edges. 5.2 Specific requirements 5.2.1 Means shall be provided to connect the shear valve to input and output pipework. The means selected shall not fail at forces less than the design shear force of the shear valve. 5.2.2 The shear valve shall be so designed that after fracture of the weak section, the input and output sections shall be completely decoupled. 5.2.3 The shear valve shall not have a means to prevent the main valve from closing completely when it is operated by the weak section or by the thermal detector. 5.2.4 The thermal detector shall be so constructed that when it operates the main valve closes. 5.2.5 Shear valves for liquids may include a manual means of closing the main valve (liquid) for maintain purposes. 5.2.6 Test plugs, where fitted to shear valves in liquid containment systems, shall be on the inlet side of the main valve. oSIST prEN 13617-3:2018

prEN 13617-3:2018 (E) 9 5.3 Classes of construction Shear valves are classified in accordance with Table 1. Table 1 — Classes of construction Valve type Class I II III Main valve Yes Yes Yes Thermal detector Yes Yes No Check valve Yes No No Pressure relief valve Yes No No Class I and II for liquid pressure systems, and Class III for vapour systems only. 5.4 Threads Input and output threads shall be in accordance with ISO 7

«1. 6 Physical properties The physical properties of the shear valve shall conform to Table 2 when tested by the methods indicated. Table 2 — Physical properties of shear valve Physical property Requirement Test method Liquid compatibility (preconditioning) Clause 5 B.5 Electrostatic properties 6.7 of EN ISO 80079-36:2016 EN ISO 80079-36 Fire resistance No catastrophic failure B.14 Characteristics body and/or internal components to prevent dangerous, mechanically generated, sparks (resistance to sparking), including during separation of inlet and outlet sections Metallic enclosure requirements of EN 60079-0:2012, 8.3 — 7 Operational requirements The shear valve shall conform to the operational requirements according to Table 3 and Table 4 when tested by the methods indicated. oSIST prEN 13617-3:2018

prEN 13617-3:2018 (E) 10 Table 3 — Operational requirements Item Requirement Test method Housing of liquid shear valves No quantifiable leakage, as evidenced by bubbles, or permanent deformation visible to an eye with normal visual acuity. B.2 Housing of vapour shear valves No quantifiable leakage, as evidenced by bubbles, or permanent deformation visible to an eye with normal visual acuity. B.15 Main valve No quantifiable leakage, as evidenced by bubbles, or permanent deformation visible to an eye with normal visual acuity. B.3 Pressure relief valve test There shall be a continuous leak through the relief valve B.4 Housing B.6.5

No catastrophic damage B.6.7
No leakage B.6 Main valve B.7.5
No catastrophic damage B.7.7

No leakage B.7 Check valve (class I only) No quantifiable leakage or permanent deformation visible to an eye with normal visual acuity B.8 Pressure relief valve (class I only) There shall be a continuous leak through the relief valve B.9 Thermal link 1 (class I and class II only) Main valve shall remain open B.10 Thermal link 2 (class I and class II only) Main valve shall be closed B.11 Main valve closure (Shear valve for liquids) Main valve shall be closed. There shall be no continuous leakage past main valve. Weak section shall have permitted separation of the inlet and outlet sections at a bending moment of

¶ 880N, B.12 Main valve closure (Shear valve for vapour recovery) Main valve shall be closed. There shall be no continuous leakage past main valve. Weak section sh

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