SIST-TS CLC/TS 62603-1:2015
(Main)Industrial process control systems - Guidelines for evaluating process control systems - Part 1: Specifications (IEC/TS 62603-1:2014)
Industrial process control systems - Guidelines for evaluating process control systems - Part 1: Specifications (IEC/TS 62603-1:2014)
This International Technical Specification describes methods and provides guidance for the
evaluation of Process Control Systems (PCS) during the phase of selection between different
proposals.
The methods of evaluation proposed in this technical specification are intended for use mainly
by users, engineering companies, or independent test laboratories, to verify manufacturers’
proposals during the tender (as described in IEC 62603-1) or the provided Process Control
System during the FAT procedure.
The specification and test procedures specified in this technical specification apply to a large
variety of automation systems, both based on conventional technology (e.g. 4 mA to 20 mA
field devices) and based on Intelligent Field Devices (IFD) with serial communication of any
kind. For this reason, the tests specified in this technical specification are not necessarily
sufficient for automation systems specifically designed for special duties. In such cases, user
and manufacturer should define additional tests for assessing specific functions or
performances.
The procedure for specifying the PCS technical requirements, evaluating the different offers,
and carrying out the tests on the chosen PCS differs from one company to another and from
one project to another, but some common steps exist, as Figure 1 shows. The IEC 62603
considers this process divided into two steps: definition of the PCS technical requirements (in
the scope of IEC 62603-1) and test of the chosen PCS.
Industrielle Prozessleitsysteme - Richtlinie für die Beurteilung der Leistung von Prozessleitsystemen - Teil 1: Festlegungen (IEC/TS 62603-1:2014)
Systèmes de commande des processus industriels - Lignes directrices pour l'évaluation des systèmes de commande de processus - Partie 1: Spécifications (CEI/TS 62603-1:2014)
Sistemi za upravljanje industrijskih procesov - Vodila za ocenjevanje sistemov za upravljanje procesa - 1. del: Specifikacije (IEC/TS 62603-1:2014)
Ta mednarodna tehnična specifikacija opisuje metode in vodila za ocenjevanje sistemov za upravljanje procesov (PCS) med fazo izbire med različnimi predlogi.
Metode ocenjevanja, ki so predlagane v tej tehnični specifikaciji, so namenjene predvsem za uporabo s strani uporabnikov, inženirskih podjetij ali neodvisnih preskusnih laboratorijev za preverjanje proizvajalčevih predlogov med razpisom (kot je opisano v standardu IEC 62603-1) ali zagotovljenim sistemom za upravljanje procesa med postopkom FAT.
Postopki specifikacije in preskušanja, določeni v tej tehnični specifikaciji, veljajo za velik nabor sistemov za avtomatizacijo in temeljijo na konvencionalni tehnologiji (npr. terenske naprave od 4 mA do 20 Ma) ter inteligentnih terenskih napravah (IFD) s serijsko komunikacijo katere koli vrste. Zato preskusi, opredeljeni v tej tehnični specifikaciji, niso nujno zadostni za sisteme za avtomatizacijo, ki so zasnovani za posebne naloge. V takih primerih bi morala uporabnik in proizvajalec opredeliti dodatne preskuse za ocenjevanje posebnih funkcij ali zmogljivosti.
Postopek za določanje tehničnih zahtev sistemov za upravljanje procesov, ocenjevanje drugačnih ponudb in izvajanje preskusov na izbranih sistemih za upravljanje procesov se razlikuje med podjetji in projekti, vendar obstaja nekaj skupnih korakov, kot kaže slika 1. V okviru standarda IEC 62603 je ta postopek razdeljen v dva koraka: definicijo tehničnih zahtev sistemov za upravljanje procesov (v okviru standarda IEC 62603-1) in preskuse izbranih sistemov za upravljanje procesov.
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SLOVENSKI STANDARD
SIST-TS CLC/TS 62603-1:2015
01-september-2015
Sistemi za upravljanje industrijskih procesov - Vodila za ocenjevanje sistemov za
upravljanje procesa - 1. del: Specifikacije (IEC/TS 62603-1:2014)
Industrial process control systems - Guidelines for evaluating process control systems -
Part 1: Specifications (IEC/TS 62603-1:2014)
Industrielle Prozessleitsysteme - Richtlinie für die Beurteilung der Leistung von
Prozessleitsystemen - Teil 1: Festlegungen (IEC/TS 62603-1:2014)
Systèmes de commande des processus industriels - Lignes directrices pour l'évaluation
des systèmes de commande de processus - Partie 1: Spécifications (CEI/TS 62603-
1:2014)
Ta slovenski standard je istoveten z: CLC/TS 62603-1:2014
ICS:
25.040.40 Merjenje in krmiljenje Industrial process
industrijskih postopkov measurement and control
SIST-TS CLC/TS 62603-1:2015 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
---------------------- Page: 1 ----------------------
SIST-TS CLC/TS 62603-1:2015
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SIST-TS CLC/TS 62603-1:2015
TECHNICAL SPECIFICATION CLC/TS 62603-1
SPÉCIFICATION TECHNIQUE
TECHNISCHE SPEZIFIKATION
September 2014
ICS 25.040.40
English Version
Industrial process control systems - Guideline for evaluating
process control systems - Part 1: Specifications
(IEC/TS 62603-1:2014)
Systèmes de commande des processus industriels - Lignes Industrielle Prozessleitsysteme - Richtlinie für die
directrices pour l'évaluation des systèmes de commande de Beurteilung der Leistung von Prozessleitsystemen - Teil 1:
processus - Partie 1: Spécifications Festlegungen
(CEI/TS 62603-1:2014) (IEC/TS 62603-1:2014)
This Technical Specification was approved by CENELEC on 2013-06-26.
CENELEC members are required to announce the existence of this TS in the same way as for an EN and to make the TS available promptly
at national level in an appropriate form. It is permissible to keep conflicting national standards in force.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2014 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. CLC/TS 62603-1:2014 E
---------------------- Page: 3 ----------------------
SIST-TS CLC/TS 62603-1:2015
CLC/TS 62603-1:2014 - 2 -
Foreword
The text of document 65B/875/DTS, future edition 1 of IEC/TS 62603-1, prepared by
SC 65B "Measurement and control devices" of IEC/TC 65 "Industrial-process measurement, control
and automation" was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as
CLC/TS 62603-1:2014.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such
patent rights.
Endorsement notice
The text of the Technical Specification IEC/TS 62603-1:2014 was approved by CENELEC as a
Technical Specification without any modification.
---------------------- Page: 4 ----------------------
SIST-TS CLC/TS 62603-1:2015
- 3 - CLC/TS 62603-1:2014
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
NOTE 1 When an International Publication has been modified by common modifications, indicated by (mod), the relevant
EN/HD applies.
NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is available here:
www.cenelec.eu.
Publication Year Title EN/HD Year
IEC 60038 (mod) 2009 IEC standard voltages EN 60038 2011
IEC 60050 series International Electrotechnical Vocabulary - series
IEC 60079-10 - Electrical apparatus for explosive gas EN 60079-10 -
atmospheres -- Part 10: Classification of
hazardous areas
IEC 60079-10-1 - Explosive atmospheres -- Part 10-1: EN 60079-10-1 -
Classification of areas - Explosive gas
atmospheres
IEC 60079-10-2 - Explosive atmospheres -- Part 10-2: EN 60079-10-2 -
Classification of areas - Combustible dust
atmospheres
IEC 60079-11 - Electrical apparatus for explosive gas EN 60079-11 -
atmospheres -- Part 11: Intrinsic safety "i"
IEC 60079-14 - Explosive atmospheres -- Part 14: EN 60079-14 -
Electrical installations design, selection
and erection
IEC 60300-3-4 - Dependability management -- Part 3-4: EN 60300-3-4 -
Application guide - Guide to the
specification of dependability requirements
IEC 60654-1 - Industrial-process measurement and EN 60654-1 -
control equipment - Operating conditions --
Part 1: Climatic conditions
IEC 60654-2 - Operating conditions for industrial-process EN 60654-2 -
measurement and control equipment --
Part 2: Power
IEC 60654-3 - Operating conditions for industrial-process EN 60654-3 -
measurement and control equipment --
Part 3: Mechanical influences
IEC 60654-4 - Operating conditions for industrial-process EN 60654-4 -
measurement and control equipment --
Part 4: Corrosive and erosive influences
IEC 60721-3-1 - Classification of environmental conditions - EN 60721-3-1 -
- Part 3: Classification of groups of
environmental parameters and their
severities -- Section 1: Storage
IEC 60721-3-2 - Classification of environmental conditions - EN 60721-3-2 -
- Part 3: Classification of groups of
environmental parameters and their
severities -- Section 2: Transportation
IEC 60721-3-3 - Classification of environmental conditions - EN 60721-3-3 -
- Part 3: Classification of groups of
environmental parameters and their
severities -- Section 3: Stationary use at
weatherprotected locations
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CLC/TS 62603-1:2014 - 4 -
IEC 60721-3-4 - Classification of environmental conditions - EN 60721-3-4 -
- Part 3: Classification of groups of
environmental parameters and their
severities -- Section 4: Stationary use at
non-weatherprotected locations
IEC 60848 - GRAFCET specification language for EN 60848 -
sequential function charts
IEC 60870-4 - Telecontrol equipment and systems -- Part HD 546.4 S1 -
4: Performance requirements
IEC 61000-4-2 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-2 -
4-2: Testing and measurement techniques
- Electrostatic discharge immunity test
IEC 61000-4-3 - Electromagnetic compatibility (EMC) - Part EN 61000-4-3 -
4-3: Testing and measurement techniques
- Radiated, radio-frequency,
electromagnetic field immunity test
IEC 61000-4-4 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-4 -
4-4: Testing and measurement techniques
- Electrical fast transient/burst immunity
test
IEC 61000-4-5 - Electromagnetic compatibility (EMC) - Part FprEN 61000-4-5 -
4-5: Testing and measurement techniques
- Surge immunity test
IEC 61000-4-6 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-6 -
4-6: Testing and measurement techniques
- Immunity to conducted disturbances,
induced by radio-frequency fields
IEC 61000-4-8 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-8 -
4-8: Testing and measurement techniques
- Power frequency magnetic field immunity
test
IEC 61000-4-9 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-9 -
4-9: Testing and measurement techniques
- Pulse magnetic field immunity test
+prA1
+AB
IEC 61000-4-10 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-10 -
4-10: Testing and measurement
techniques - Damped oscillatory magnetic
field immunity test
+prA1
+AB
IEC 61000-4-11 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-11 -
4-11: Testing and measurement
techniques - Voltage dips, short
interruptions and voltage variations
immunity tests
IEC 61000-6-4 - Electromagnetic compatibility (EMC) -- Part EN 61000-6-4 -
6-4: Generic standards - Emission
standard for industrial environments
IEC 61025 - Fault Tree Analysis (FTA) EN 61025 -
IEC 61069-1 - Industrial-process measurement and EN 61069-1 -
control - Evaluation of system properties
for the purpose of system assessment --
Part 1: General considerations and
methodology
+EN 61069- 1993
1:1993/corrigendum
Nov. 1993
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- 5 - CLC/TS 62603-1:2014
IEC 61069-4 - Industrial process measurement and EN 61069-4 -
control - Evaluation of system properties
for the purpose of system assessment --
Part 4: Assessment of system performance
IEC 61069-5 - Industrial-process measurement and EN 61069-5 -
control - Evaluation of system properties
for the purpose of system assessment --
Part 5: Assessment of system
dependability
IEC 61069-6 - Industrial-process measurement and EN 61069-6 -
control - Evaluation of system properties
for the purpose of system assessment --
Part 6: Assessment of system operability
IEC 61069-7 - Industrial-process measurement and EN 61069-7 -
control - Evaluation of system properties
for the purpose of system assessment --
Part 7: Assessment of system safety
IEC 61069-8 - Industrial-process measurement and EN 61069-8 -
control - Evaluation of system properties
for the purpose of system assessment --
Part 8: Assessment of non-task-related
system properties
IEC 61078 - Analysis techniques for dependability - EN 61078 -
Reliability block diagram and Boolean
methods
IEC 61131-2 - Programmable controllers -- Part 2: EN 61131-2 -
Equipment requirements and tests
IEC 61131-3 - Programmable controllers -- Part 3: EN 61131-3 -
Programming languages
IEC 61140 - Protection against electric shock - EN 61140 -
Common aspects for installation and
equipment
IEC 61158 series Industrial communication networks - FprEN 61158 series
Fieldbus specifications
IEC 61326-1 - Electrical equipment for measurement, EN 61326-1 -
control and laboratory use - EMC
requirements -- Part 1: General
requirements
IEC 61508 series Functional safety of EN 61508 series
electrical/electronic/programmable
electronic safety-related systems
IEC 61511 series EN 61511 series
IEC 61512 series Batch control EN 61512 series
IEC 61784 series Industrial communication networks - EN 61784 series
Profiles
IEC 62305-1 (mod) - Protection against lightning -- Part 1: EN 62305-1 -
General principles
+AA 201X
IEC 62347 - Guidance on system dependability EN 62347 -
specifications
IEC 62381 - Automation systems in the process EN 62381 -
industry - Factory acceptance test (FAT),
site acceptance test (SAT) and site
integration test (SIT)
IEC 62443-2-1 - Industrial communication networks - - -
Network and system security -- Part 2-1:
Establishing an industrial automation and
control system security program
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CLC/TS 62603-1:2014 - 6 -
IEC 62443-3-3 - Industrial communication networks - - -
Network and system security - Part 3-3:
System security requirements and security
levels
IEC/TR 62380 - Reliability data handbook - Universal - -
model for reliability prediction of electronics
components, PCBs and equipment
ISO/IEC 14764 2006 Software Engineering - Software Life Cycle - -
Processes - Maintenance
IEEE 802.11 - IEEE Standard for Information technology- - -
Telecommunications and information
exchange between systems-Local and
metropolitan area networks-Specific
requirements - Part 11: Wireless LAN
Medium Access Control (MAC) and
Physical Layer (PHY) Specifications
ISA 18.1- - annunciator sequences and specifications - -
1979(R1992)
ISA 18.2-2009 - Management of alarm systems for the - -
process industries
ISA 37.1-1975 - Electrical Transducer Nomenclature & - -
(R1982) Terminology
ISA S88 - Batch control - -
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SIST-TS CLC/TS 62603-1:2015
IEC TS 62603-1
®
Edition 1.0 2014-05
TECHNICAL
SPECIFICATION
colour
inside
Industrial process control systems – Guideline for evaluating process control
systems –
Part 1: Specifications
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
PRICE CODE
XE
ICS 25.040.40 ISBN 978-2-8322-1623-1
Warning! Make sure that you obtained this publication from an authorized distributor.
® Registered trademark of the International Electrotechnical Commission
---------------------- Page: 9 ----------------------
SIST-TS CLC/TS 62603-1:2015
– 2 – IEC TS 62603-1:2014 © IEC 2014
CONTENTS
FOREWORD . 6
INTRODUCTION . 8
1 Scope . 9
2 Normative references . 12
3 Symbols and abbreviated terms . 15
4 Technical specifications of a PCS . 16
4.1 System architecture . 19
4.1.1 General . 19
4.1.2 Technology and scope of the PCS . 20
4.1.3 Basic architecture . 20
4.1.4 Total number of I/Os . 21
4.1.5 Number of tags . 21
4.1.6 Number of control loops . 22
4.1.7 Reference standards and marking . 22
4.2 Installation environment . 22
4.2.1 General . 22
4.2.2 Climatic conditions . 22
4.2.3 Power supply . 24
4.2.4 EMC requirements . 26
4.2.5 Mechanical vibrations . 38
4.2.6 Corrosive and erosive influences . 39
4.2.7 Lightning protection . 41
4.2.8 Hazardous area . 41
4.2.9 Earth connection. 43
4.3 System characteristics . 43
4.3.1 General . 43
4.3.2 System scalability . 43
4.3.3 System expandability . 44
4.3.4 Integration of sub-systems . 44
4.3.5 System configuration . 44
4.3.6 Automatic documentation. 45
4.3.7 Programming languages for control . 45
4.3.8 PCS localisation . 47
4.4 System dependability . 48
4.4.1 General . 48
4.4.2 Reliability. 48
4.4.3 Availability . 49
4.4.4 Functional redundancy criteria . 50
4.4.5 Maintainability . 51
4.4.6 Spare capacity of the system . 51
4.4.7 Safety . 52
4.5 Input/Output specifications . 54
4.5.1 General . 54
4.5.2 Conventional Input/Output . 54
4.5.3 Input/Output from/to Smart Devices . 55
4.5.4 Serial connection to Remote I/O . 56
4.5.5 Hot-swap . 56
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SIST-TS CLC/TS 62603-1:2015
IEC TS 62603-1:2014 © IEC 2014 – 3 –
4.5.6 Module diagnostic . 56
4.5.7 Input validation . 56
4.5.8 Read-back function . 56
4.5.9 Forced output . 56
4.5.10 Special inputs . 56
4.5.11 Intrinsically safe I/Os . 56
4.5.12 Monitoring functions . 56
4.6 Software requirements . 57
4.6.1 General . 57
4.6.2 Cyber security . 57
4.6.3 Software simulator . 58
4.6.4 Remote supervisory functions . 59
4.6.5 On-line documentation . 59
4.7 Human Machine Interface (HMI) . 59
4.7.1 General . 59
4.7.2 Control room HMI hardware – architecture . 59
4.7.3 Control room HMI hardware – operator stations . 60
4.7.4 Control room HMI hardware – monitors . 60
4.7.5 Control room HMI hardware – special displays . 60
4.7.6 Control room HMI software . 60
4.7.7 Requirements for Local Operator Interface . 61
4.7.8 Alarm management . 61
4.7.9 Events management . 64
4.7.10 Historical archiving . 65
4.7.11 Trend and statistics management . 65
4.8 Communication requirements . 66
4.8.1 General . 66
4.8.2 Field equipment serial communication . 67
4.8.3 Controller network . 68
4.8.4 Control room network . 68
4.8.5 External link. 68
4.8.6 Communication interfaces. 68
4.8.7 Communication with ERP system . 69
4.8.8 Communication with Manufacturing Execution System (MES) . 69
4.9 Required performances . 70
4.9.1 General . 70
4.9.2 Time performances of the PCS . 70
4.9.3 Controller performances . 71
4.9.4 HMI performances . 72
4.9.5 Plant Asset Management . 72
4.10 Life cycle support . 73
4.10.1 General . 73
4.10.2 Training of the personnel . 73
4.10.3 Technical support for operation . 74
4.10.4 Warranty . 74
4.10.5 Software upgrade . 74
4.10.6 References of the supplier . 74
4.11 FAT specification . 75
4.11.1 General . 75
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SIST-TS CLC/TS 62603-1:2015
– 4 – IEC TS 62603-1:2014 © IEC 2014
4.11.2 FAT for Hardware Supply. 75
4.11.3 FAT for Application Software . 76
Annex A (informative) Table for “System Architecture” . 79
Annex B (informative) Table for “Installation Environment” . 81
Annex C (informative) Table for “System characteristics” . 86
Annex D (informative) Table for “System dependability” . 88
Annex E (informative) Table for “Input/Output specification” . 90
Annex F (informative) Table for “Software requirements” . 93
Annex G (informative) Table for “Human Machine Interface (HMI)” . 95
Annex H (informative) Table for “Communication requirements” . 99
Annex I (informative) Table for “Required performances” . 102
Annex J (informative) Table for “Life Cycle Support” . 104
Annex K (informative) Table for “FAT specifications” . 106
Figure 1 – Procedure for specifying and testing a PCS . 10
Figure 2 – The process of PCS evaluation . 11
Figure 3 – Content of the PCS technical specifications . 17
Figure 4 – Example of a layout drawing . 21
Figure 5 – The dependability concept . 48
Figure 6 – Architectures of BPCS and ESD . 53
Figure 7 – Communication networks in a PCS . 67
Figure 8 – FAT levels of depth . 77
Table 1 – Summary table for proposal evaluation . 18
Table 2 – Example of proposal global vote calculation . 19
Table 3 – Climatic condition parameters and severities for classes of location . 23
Table 4 – Base immunity requirements . 27
Table 5 – Immunity requirements for industrial applications . 28
Table 6 – ED classed . 29
Table 7 – Test levels for ED . 29
Table 8 – Test levels for RF fields . 30
Table 9 – Test levels for Electrical Fast Transient/Burst . 31
Table 10 – Test levels for surge protection . 33
Table 11 – Test levels for RF induced disturbances . 34
Table 12 – Test levels for power frequency magnetic fields . 35
Table 13 – Test levels for pulse magnetic field . 36
Table 14 – Test levels for damped oscillatory magnetic field . 36
Table 15 – Test levels for voltage dips . 37
Table 16 – Test levels for short interruptions . 37
Table 17 – Table for emission limits . 38
3 3
Table 18 – Concentration of gas and vapour contaminants (in cm /m ) . 40
Table 19 – Aerosol contaminant
...
SLOVENSKI STANDARD
SIST-TS CLC/TS 62603-1:2015
01-september-2015
Sistemi za upravljanje industrijskih procesov - Vodila za ocenjevanje sistemov za
upravljanje procesa - 1. del: Specifikacije (IEC/TS 62603-1:2014)
Industrial process control systems - Guidelines for evaluating process control systems -
Part 1: Specifications (IEC/TS 62603-1:2014)
Industrielle Prozessleitsysteme - Richtlinie für die Beurteilung der Leistung von
Prozessleitsystemen - Teil 1: Festlegungen (IEC/TS 62603-1:2014)
Systèmes de commande des processus industriels - Lignes directrices pour l'évaluation
des systèmes de commande de processus - Partie 1: Spécifications (CEI/TS 62603-
1:2014)
Ta slovenski standard je istoveten z: CLC/TS 62603-1:2014
ICS:
25.040.40 Merjenje in krmiljenje Industrial process
industrijskih postopkov measurement and control
SIST-TS CLC/TS 62603-1:2015 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
---------------------- Page: 1 ----------------------
TECHNICAL SPECIFICATION CLC/TS 62603-1
SPÉCIFICATION TECHNIQUE
TECHNISCHE SPEZIFIKATION
September 2014
ICS 25.040.40
English Version
Industrial process control systems - Guideline for evaluating
process control systems - Part 1: Specifications
(IEC/TS 62603-1:2014)
Systèmes de commande des processus industriels - Lignes Industrielle Prozessleitsysteme - Richtlinie für die
directrices pour l'évaluation des systèmes de commande de Beurteilung der Leistung von Prozessleitsystemen - Teil 1:
processus - Partie 1: Spécifications Festlegungen
(CEI/TS 62603-1:2014) (IEC/TS 62603-1:2014)
This Technical Specification was approved by CENELEC on 2013-06-26.
CENELEC members are required to announce the existence of this TS in the same way as for an EN and to make the TS available promptly
at national level in an appropriate form. It is permissible to keep conflicting national standards in force.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2014 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. CLC/TS 62603-1:2014 E
---------------------- Page: 2 ----------------------
CLC/TS 62603-1:2014 - 2 -
Foreword
The text of document 65B/875/DTS, future edition 1 of IEC/TS 62603-1, prepared by
SC 65B "Measurement and control devices" of IEC/TC 65 "Industrial-process measurement, control
and automation" was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as
CLC/TS 62603-1:2014.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such
patent rights.
Endorsement notice
The text of the Technical Specification IEC/TS 62603-1:2014 was approved by CENELEC as a
Technical Specification without any modification.
---------------------- Page: 3 ----------------------
- 3 - CLC/TS 62603-1:2014
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
NOTE 1 When an International Publication has been modified by common modifications, indicated by (mod), the relevant
EN/HD applies.
NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is available here:
www.cenelec.eu.
Publication Year Title EN/HD Year
IEC 60038 (mod) 2009 IEC standard voltages EN 60038 2011
IEC 60050 series International Electrotechnical Vocabulary - series
IEC 60079-10 - Electrical apparatus for explosive gas EN 60079-10 -
atmospheres -- Part 10: Classification of
hazardous areas
IEC 60079-10-1 - Explosive atmospheres -- Part 10-1: EN 60079-10-1 -
Classification of areas - Explosive gas
atmospheres
IEC 60079-10-2 - Explosive atmospheres -- Part 10-2: EN 60079-10-2 -
Classification of areas - Combustible dust
atmospheres
IEC 60079-11 - Electrical apparatus for explosive gas EN 60079-11 -
atmospheres -- Part 11: Intrinsic safety "i"
IEC 60079-14 - Explosive atmospheres -- Part 14: EN 60079-14 -
Electrical installations design, selection
and erection
IEC 60300-3-4 - Dependability management -- Part 3-4: EN 60300-3-4 -
Application guide - Guide to the
specification of dependability requirements
IEC 60654-1 - Industrial-process measurement and EN 60654-1 -
control equipment - Operating conditions --
Part 1: Climatic conditions
IEC 60654-2 - Operating conditions for industrial-process EN 60654-2 -
measurement and control equipment --
Part 2: Power
IEC 60654-3 - Operating conditions for industrial-process EN 60654-3 -
measurement and control equipment --
Part 3: Mechanical influences
IEC 60654-4 - Operating conditions for industrial-process EN 60654-4 -
measurement and control equipment --
Part 4: Corrosive and erosive influences
IEC 60721-3-1 - Classification of environmental conditions - EN 60721-3-1 -
- Part 3: Classification of groups of
environmental parameters and their
severities -- Section 1: Storage
IEC 60721-3-2 - Classification of environmental conditions - EN 60721-3-2 -
- Part 3: Classification of groups of
environmental parameters and their
severities -- Section 2: Transportation
IEC 60721-3-3 - Classification of environmental conditions - EN 60721-3-3 -
- Part 3: Classification of groups of
environmental parameters and their
severities -- Section 3: Stationary use at
weatherprotected locations
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CLC/TS 62603-1:2014 - 4 -
IEC 60721-3-4 - Classification of environmental conditions - EN 60721-3-4 -
- Part 3: Classification of groups of
environmental parameters and their
severities -- Section 4: Stationary use at
non-weatherprotected locations
IEC 60848 - GRAFCET specification language for EN 60848 -
sequential function charts
IEC 60870-4 - Telecontrol equipment and systems -- Part HD 546.4 S1 -
4: Performance requirements
IEC 61000-4-2 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-2 -
4-2: Testing and measurement techniques
- Electrostatic discharge immunity test
IEC 61000-4-3 - Electromagnetic compatibility (EMC) - Part EN 61000-4-3 -
4-3: Testing and measurement techniques
- Radiated, radio-frequency,
electromagnetic field immunity test
IEC 61000-4-4 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-4 -
4-4: Testing and measurement techniques
- Electrical fast transient/burst immunity
test
IEC 61000-4-5 - Electromagnetic compatibility (EMC) - Part FprEN 61000-4-5 -
4-5: Testing and measurement techniques
- Surge immunity test
IEC 61000-4-6 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-6 -
4-6: Testing and measurement techniques
- Immunity to conducted disturbances,
induced by radio-frequency fields
IEC 61000-4-8 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-8 -
4-8: Testing and measurement techniques
- Power frequency magnetic field immunity
test
IEC 61000-4-9 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-9 -
4-9: Testing and measurement techniques
- Pulse magnetic field immunity test
+prA1
+AB
IEC 61000-4-10 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-10 -
4-10: Testing and measurement
techniques - Damped oscillatory magnetic
field immunity test
+prA1
+AB
IEC 61000-4-11 - Electromagnetic compatibility (EMC) -- Part EN 61000-4-11 -
4-11: Testing and measurement
techniques - Voltage dips, short
interruptions and voltage variations
immunity tests
IEC 61000-6-4 - Electromagnetic compatibility (EMC) -- Part EN 61000-6-4 -
6-4: Generic standards - Emission
standard for industrial environments
IEC 61025 - Fault Tree Analysis (FTA) EN 61025 -
IEC 61069-1 - Industrial-process measurement and EN 61069-1 -
control - Evaluation of system properties
for the purpose of system assessment --
Part 1: General considerations and
methodology
+EN 61069- 1993
1:1993/corrigendum
Nov. 1993
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- 5 - CLC/TS 62603-1:2014
IEC 61069-4 - Industrial process measurement and EN 61069-4 -
control - Evaluation of system properties
for the purpose of system assessment --
Part 4: Assessment of system performance
IEC 61069-5 - Industrial-process measurement and EN 61069-5 -
control - Evaluation of system properties
for the purpose of system assessment --
Part 5: Assessment of system
dependability
IEC 61069-6 - Industrial-process measurement and EN 61069-6 -
control - Evaluation of system properties
for the purpose of system assessment --
Part 6: Assessment of system operability
IEC 61069-7 - Industrial-process measurement and EN 61069-7 -
control - Evaluation of system properties
for the purpose of system assessment --
Part 7: Assessment of system safety
IEC 61069-8 - Industrial-process measurement and EN 61069-8 -
control - Evaluation of system properties
for the purpose of system assessment --
Part 8: Assessment of non-task-related
system properties
IEC 61078 - Analysis techniques for dependability - EN 61078 -
Reliability block diagram and Boolean
methods
IEC 61131-2 - Programmable controllers -- Part 2: EN 61131-2 -
Equipment requirements and tests
IEC 61131-3 - Programmable controllers -- Part 3: EN 61131-3 -
Programming languages
IEC 61140 - Protection against electric shock - EN 61140 -
Common aspects for installation and
equipment
IEC 61158 series Industrial communication networks - FprEN 61158 series
Fieldbus specifications
IEC 61326-1 - Electrical equipment for measurement, EN 61326-1 -
control and laboratory use - EMC
requirements -- Part 1: General
requirements
IEC 61508 series Functional safety of EN 61508 series
electrical/electronic/programmable
electronic safety-related systems
IEC 61511 series EN 61511 series
IEC 61512 series Batch control EN 61512 series
IEC 61784 series Industrial communication networks - EN 61784 series
Profiles
IEC 62305-1 (mod) - Protection against lightning -- Part 1: EN 62305-1 -
General principles
+AA 201X
IEC 62347 - Guidance on system dependability EN 62347 -
specifications
IEC 62381 - Automation systems in the process EN 62381 -
industry - Factory acceptance test (FAT),
site acceptance test (SAT) and site
integration test (SIT)
IEC 62443-2-1 - Industrial communication networks - - -
Network and system security -- Part 2-1:
Establishing an industrial automation and
control system security program
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CLC/TS 62603-1:2014 - 6 -
IEC 62443-3-3 - Industrial communication networks - - -
Network and system security - Part 3-3:
System security requirements and security
levels
IEC/TR 62380 - Reliability data handbook - Universal - -
model for reliability prediction of electronics
components, PCBs and equipment
ISO/IEC 14764 2006 Software Engineering - Software Life Cycle - -
Processes - Maintenance
IEEE 802.11 - IEEE Standard for Information technology- - -
Telecommunications and information
exchange between systems-Local and
metropolitan area networks-Specific
requirements - Part 11: Wireless LAN
Medium Access Control (MAC) and
Physical Layer (PHY) Specifications
ISA 18.1- - annunciator sequences and specifications - -
1979(R1992)
ISA 18.2-2009 - Management of alarm systems for the - -
process industries
ISA 37.1-1975 - Electrical Transducer Nomenclature & - -
(R1982) Terminology
ISA S88 - Batch control - -
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IEC TS 62603-1
®
Edition 1.0 2014-05
TECHNICAL
SPECIFICATION
colour
inside
Industrial process control systems – Guideline for evaluating process control
systems –
Part 1: Specifications
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
PRICE CODE
XE
ICS 25.040.40 ISBN 978-2-8322-1623-1
Warning! Make sure that you obtained this publication from an authorized distributor.
® Registered trademark of the International Electrotechnical Commission
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– 2 – IEC TS 62603-1:2014 © IEC 2014
CONTENTS
FOREWORD . 6
INTRODUCTION . 8
1 Scope . 9
2 Normative references . 12
3 Symbols and abbreviated terms . 15
4 Technical specifications of a PCS . 16
4.1 System architecture . 19
4.1.1 General . 19
4.1.2 Technology and scope of the PCS . 20
4.1.3 Basic architecture . 20
4.1.4 Total number of I/Os . 21
4.1.5 Number of tags . 21
4.1.6 Number of control loops . 22
4.1.7 Reference standards and marking . 22
4.2 Installation environment . 22
4.2.1 General . 22
4.2.2 Climatic conditions . 22
4.2.3 Power supply . 24
4.2.4 EMC requirements . 26
4.2.5 Mechanical vibrations . 38
4.2.6 Corrosive and erosive influences . 39
4.2.7 Lightning protection . 41
4.2.8 Hazardous area . 41
4.2.9 Earth connection. 43
4.3 System characteristics . 43
4.3.1 General . 43
4.3.2 System scalability . 43
4.3.3 System expandability . 44
4.3.4 Integration of sub-systems . 44
4.3.5 System configuration . 44
4.3.6 Automatic documentation. 45
4.3.7 Programming languages for control . 45
4.3.8 PCS localisation . 47
4.4 System dependability . 48
4.4.1 General . 48
4.4.2 Reliability. 48
4.4.3 Availability . 49
4.4.4 Functional redundancy criteria . 50
4.4.5 Maintainability . 51
4.4.6 Spare capacity of the system . 51
4.4.7 Safety . 52
4.5 Input/Output specifications . 54
4.5.1 General . 54
4.5.2 Conventional Input/Output . 54
4.5.3 Input/Output from/to Smart Devices . 55
4.5.4 Serial connection to Remote I/O . 56
4.5.5 Hot-swap . 56
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IEC TS 62603-1:2014 © IEC 2014 – 3 –
4.5.6 Module diagnostic . 56
4.5.7 Input validation . 56
4.5.8 Read-back function . 56
4.5.9 Forced output . 56
4.5.10 Special inputs . 56
4.5.11 Intrinsically safe I/Os . 56
4.5.12 Monitoring functions . 56
4.6 Software requirements . 57
4.6.1 General . 57
4.6.2 Cyber security . 57
4.6.3 Software simulator . 58
4.6.4 Remote supervisory functions . 59
4.6.5 On-line documentation . 59
4.7 Human Machine Interface (HMI) . 59
4.7.1 General . 59
4.7.2 Control room HMI hardware – architecture . 59
4.7.3 Control room HMI hardware – operator stations . 60
4.7.4 Control room HMI hardware – monitors . 60
4.7.5 Control room HMI hardware – special displays . 60
4.7.6 Control room HMI software . 60
4.7.7 Requirements for Local Operator Interface . 61
4.7.8 Alarm management . 61
4.7.9 Events management . 64
4.7.10 Historical archiving . 65
4.7.11 Trend and statistics management . 65
4.8 Communication requirements . 66
4.8.1 General . 66
4.8.2 Field equipment serial communication . 67
4.8.3 Controller network . 68
4.8.4 Control room network . 68
4.8.5 External link. 68
4.8.6 Communication interfaces. 68
4.8.7 Communication with ERP system . 69
4.8.8 Communication with Manufacturing Execution System (MES) . 69
4.9 Required performances . 70
4.9.1 General . 70
4.9.2 Time performances of the PCS . 70
4.9.3 Controller performances . 71
4.9.4 HMI performances . 72
4.9.5 Plant Asset Management . 72
4.10 Life cycle support . 73
4.10.1 General . 73
4.10.2 Training of the personnel . 73
4.10.3 Technical support for operation . 74
4.10.4 Warranty . 74
4.10.5 Software upgrade . 74
4.10.6 References of the supplier . 74
4.11 FAT specification . 75
4.11.1 General . 75
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– 4 – IEC TS 62603-1:2014 © IEC 2014
4.11.2 FAT for Hardware Supply. 75
4.11.3 FAT for Application Software . 76
Annex A (informative) Table for “System Architecture” . 79
Annex B (informative) Table for “Installation Environment” . 81
Annex C (informative) Table for “System characteristics” . 86
Annex D (informative) Table for “System dependability” . 88
Annex E (informative) Table for “Input/Output specification” . 90
Annex F (informative) Table for “Software requirements” . 93
Annex G (informative) Table for “Human Machine Interface (HMI)” . 95
Annex H (informative) Table for “Communication requirements” . 99
Annex I (informative) Table for “Required performances” . 102
Annex J (informative) Table for “Life Cycle Support” . 104
Annex K (informative) Table for “FAT specifications” . 106
Figure 1 – Procedure for specifying and testing a PCS . 10
Figure 2 – The process of PCS evaluation . 11
Figure 3 – Content of the PCS technical specifications . 17
Figure 4 – Example of a layout drawing . 21
Figure 5 – The dependability concept . 48
Figure 6 – Architectures of BPCS and ESD . 53
Figure 7 – Communication networks in a PCS . 67
Figure 8 – FAT levels of depth . 77
Table 1 – Summary table for proposal evaluation . 18
Table 2 – Example of proposal global vote calculation . 19
Table 3 – Climatic condition parameters and severities for classes of location . 23
Table 4 – Base immunity requirements . 27
Table 5 – Immunity requirements for industrial applications . 28
Table 6 – ED classed . 29
Table 7 – Test levels for ED . 29
Table 8 – Test levels for RF fields . 30
Table 9 – Test levels for Electrical Fast Transient/Burst . 31
Table 10 – Test levels for surge protection . 33
Table 11 – Test levels for RF induced disturbances . 34
Table 12 – Test levels for power frequency magnetic fields . 35
Table 13 – Test levels for pulse magnetic field . 36
Table 14 – Test levels for damped oscillatory magnetic field . 36
Table 15 – Test levels for voltage dips . 37
Table 16 – Test levels for short interruptions . 37
Table 17 – Table for emission limits . 38
3 3
Table 18 – Concentration of gas and vapour contaminants (in cm /m ) . 40
Table 19 – Aerosol contaminants . 40
Table 20 – PFD and PFH related to SIL . 54
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IEC TS 62603-1:2014 © IEC 2014 – 5 –
Table 21 – Time resolution and discrimination
...
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