Standard Specification for Metal Insert Fittings Utilizing a Copper Crimp Ring for SDR9 Cross-linked Polyethylene (PEX) Tubing

SCOPE
1.1 This specification covers metal insert fittings and copper crimp rings for four sizes of cross-linked polyethylene (PEX) plastic tubing. These fittings are intended for use in 100 psi (689.5 kPa) cold-and hot-water distribution systems operating at temperatures up to and including 180°F (82°C). Included are the requirements for materials, workmanship, dimensions, burst pressure, sustained pressure, excessive temperature and pressure, temperature cycling tests, and markings to be used on the fittings and rings.  
1.2 The values stated in inch-pound units are to be regarded as the standard. The SI values stated in parentheses are provided for information purposes.  
1.3 The following precautionary caveat pertains only to the test methods portion, Section 10, of this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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09-Apr-1999
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ASTM F1807-99 - Standard Specification for Metal Insert Fittings Utilizing a Copper Crimp Ring for SDR9 Cross-linked Polyethylene (PEX) Tubing
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An American National Standard
Designation: F 1807 – 99
Standard Specification for
Metal Insert Fittings Utilizing a Copper Crimp Ring for SDR9
Cross-linked Polyethylene (PEX) Tubing
This standard is issued under the fixed designation F 1807; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope D 618 Practice for Conditioning Plastics for Testing
D 1598 Test Method for Time-To-Failure of Plastic Pipe
1.1 This specification covers metal insert fittings and copper
Under Constant Internal Pressure
crimp rings for four sizes of cross-linked polyethylene (PEX)
D 1599 Test Method for Short-Time, Hydraulic Failure
plastic tubing. These fittings are intended for use in 100 psi
Pressure of Plastic Pipe, Tubing, and Fittings
(689.5 kPa) cold- and hot-water distribution systems operating
D 1600 Terminology for Abbreviated Terms Relating to
at temperatures up to and including 180°F (82°C). Included are
Plastics
the requirements for materials, workmanship, dimensions,
D 2122 Test Method for Determining Dimensions of Ther-
burst pressure, sustained pressure, excessive temperature and
moplastic Pipe and Fittings
pressure, temperature cycling tests, and markings to be used on
E 18 Test Methods for Rockwell Hardness and Superficial
the fittings and rings.
Hardness of Metallic Materials
1.2 The values stated in inch-pound units are to be regarded
F 412 Terminology Relating to Plastic Piping Systems
as the standard. The SI values stated in parentheses are
F 876 Specification for Cross-linked Polyethylene (PEX)
provided for information purposes.
Tubing
1.3 The following precautionary caveat pertains only to the
F 877 Specification for Cross-linked Polyethylene (PEX)
test methods portion, Section 10, of this specification. This
Plastic Hot- and Cold-Water Distribution Systems
standarddoesnotpurporttoaddressallofthesafetyconcerns,
2.2 ASME Standards:
ifany,associatedwithitsuse.Itistheresponsibilityoftheuser
B1.20.1 Pipe Threads General Purpose (Inch)
of this standard to establish appropriate safety and health
B16.18 Cast Copper Alloy Solder Joint Pressure Fittings
practices and determine the applicability of regulatory limita-
B16.22 Wrought Copper and Copper Alloy Solder Joint
tions prior to use.
Pressure Fittings
2. Referenced Documents
2.3 Manufacturer’s Standardization Society Standard:
SP-104 Wrought Copper Solder Joint Pressure Fittings
2.1 ASTM Standards:
2.4 NSF International Standard:
B 16 Specification for Free-Cutting Brass Rod, Bar, and
Standard No. 14 for Plastic Piping Components and Related
Shapes for Use in Screw Machines
Materials
B 62 Specification for Composition Bronze or Ounce Metal
Standard No. 61 for Drinking Water System Components-
Castings
Health Effects
B 75 Specification for Seamless Copper Tube
B 88 Specification for Seamless Copper Water Tube
3. Terminology
B 140/B140M Specification for Copper-Zinc-Lead (Leaded
3.1 Definitions are in accordance with Terminology F 412
Red Brass or Hardware Bronze) Rod, Bar, and Shapes
and abbreviations are in accordance withTerminology D 1600,
B 283 SpecificationforCopperandCopper-AlloyDieForg-
unless otherwise indicated.
ings (Hot-Pressed)
B 584 Specification for Copper Alloy Sand Castings for
General Applications
Annual Book of ASTM Standards, Vol 08.01.
Annual Book of ASTM Standards, Vol 08.04.
Annual Book of ASTM Standards, Vol 03.01.
1 6
This standard is under the jurisdiction of ASTM Committee F-17 on Plastic Available from American Society of Mechanical Engineers, 345 E. 47th St.,
Piping Systems and is the direct responsibility of Subcommittee F17.26 on Olefin New York, NY 10017.
Based Pipe. Available from Manufacturer’s Standardization Society of the Valve and
Current edition approved April 10, 1999. Published July 1999. Originally Fittings Industry, 5203 Leesburg Pike, Suite 502, Falls Church, VA 22041.
published as F 1807–97. Last previous edition F 1807–98a. Available from the National Sanitation Foundation International, P.O. Box
Annual Book of ASTM Standards, Vol 02.01. 1468, Ann Arbor, MI 48106.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
F1807–99
TABLE 2 Minimum Hydrostatic Sustained Pressure
4. Classification
Requirements for Fitting, Crimp Ring and PEX Tubing
4.1 This specification covers one class of fittings and copper A,B
Assemblies
crimp rings suitable for use with four sizes of PEX tubing that
A
Nominal Tubing Size Pressure Required for Test, psi (kPa)
meet the requirements of Specifications F 876 or F 877.
in. mm 180°F (82.2°C)
⁄8 10 250 (1724)
5. Materials and Manufacture ⁄2 13 195 (1344)
⁄4 and larger 16 and larger 190 (1310)
5.1 Fittings—The fittings shall be made from one of the
A
The fiber stress to derive this test pressure is: 770 psi (5.31 MPa) at 180°F
following metals:
(82.2°C).
B
5.1.1 Wrought Copper—Wrought copper fittings shall be
Test duration is 1000 h.
made from material meeting the requirements of Specification
B 75or B 88 for one of the following coppers: copper UNS
6.5 Excessive Temperature-Pressure Capability:
C10200, C10300, C10800, or C12200.
6.5.1 General—Assemblies shall have adequate strength to
5.1.2 Cast Copper Alloys—Cast copper alloy fittings shall
accommodate short-term conditions, 30 days of 210°F (99°C)
be made from material meeting the requirements of Specifica-
and 150 psi (1034 kPa).
tion B 584, copper alloy UNS C84400, C83800 or C89844 or
6.5.2 Excessive Temperature Hydrostatic Sustained
Specification B 62 copper alloy UNS C83600.
Pressure—Assemblies shall meet sustained pressure require-
5.1.3 Machined Brass—Machined brass fittings shall be
ments shown in Table 3 when tested in accordance with 10.8.
made from material meeting the requirements of Specification
B 140 copper alloy UNS C31400 or Specification B 16 copper
7. Dimensions
alloy UNS C36000.
7.1 Dimensions and Tolerances—The dimensions and tol-
5.1.4 Forged Brass—Forged brass fittings shall be made
erances of fittings and crimp rings shall be as shown in Fig. 1,
from material meeting the requirements of Specification B 283
Fig. 2, Fig. 3, and Fig. 4 when measured in accordance with
copper alloy UNS C37700.
10.4.
5.2 Crimp Rings—Crimp rings shall be made from copper
7.1.1 Alignment—The maximum angular variation of any
UNS C10200, or C12200. The crimp rings shall have a
opening shall not exceed 1° off the true centerline axis.
minimum allowable hardness of 35 and a maximum allowable
7.1.2 Fittings with Solder Joint Ends— Solder joint ends
hardness of 45 on the Rockwell 15T scale when measured
shall be in accordance with ASME B16.22, ASME B16.18, or
according to Test Methods E 18.
MSS SP-104.
7.1.3 Tapered Threaded Ends—Fitting threads shall be
6. Performance Requirements
right-hand conforming to ASME B1.20.1. They shall be taper
6.1 General—All performance tests shall be performed on
threads (NPT).
assembliesoffittings,crimpringsandPEXtubing.Fittingsand
crimp rings shall meet the material and dimensional require-
8. Workmanship, Finish, and Appearance
ments of this specification. PEX tubing shall meet the require-
8.1 The sealing surfaces of the insert shall be smooth and
ments of Specification F 876 or F 877. Assembly of test
free of foreign material. Fitting walls shall be free of cracks,
specimens shall be in accordance with 9.1.1. Each assembly
holes, blisters, voids, foreign inclusions, or other defects that
shall contain at least two (2) joints. Use separate sets of
are visible to the unaided eye, that affect the wall integrity.
assemblies for each performance test requirement.
6.2 Hydrostatic Burst—Assemblies shall meet the mini-
9. Assembly
mum hydrostatic burst requirements shown in Table 1 when
9.1 Crimp Joints—Insert fittings shall be joined to PEX
tested in accordance with 10.5.
tubing by the compression of a copper crimp ring around the
6.3 Hydrostatic Sustained Pressure Strength—Assemblies
outer circumference of the tubing, forcing the tubing material
shall meet the hydrostatic sustained pressure requirements
into annular spaces formed by ribs on the fitting. Insert fittings
shown in Table 2 when tested in accordance with 10.6.
and crimp rings shall meet the dimensional and material
6.4 Thermocycling—Assemblies shall not leak or separate
requirements of this standard. PEX tubing shall meet the
when thermocycled 1000 cycles between the temperatures of
requirements of Specifications F 876 or F 877.The dimensions
60°F (16°C) and 180°F (82°C) when tested in accordance with
and out-of-roundness of the crimp ring, after it has been
10.7.
crimped, shall be in accordance with Table 4.
9.1.1 Crimping Procedure—The crimping procedure shall
TABLE 1 Minimum Hydrostatic Burst Strength Requirements for
be as follows: slide the crimp ring onto the tubing, insert the
Fitting, Crimp Ring and PEX Tubing Assemblies
ribbed end of the fitting into the end of the tubing until the
Minimum Burst Pressures at Different
Nominal Tubing Size
Temperatures
A A
psi at (kPa) at psi at (kPa) at
TABLE 3 Excessive Temperature and Pressure Requirements for
in. mm
73.4°F (23°C) 180°F (82.2°C)
Fitting, Crimp Ring and PEX Tubing Assemblies
⁄8 10 620 (4275) 275 (1896)
⁄2 13 480 (3309) 215 (1482) Hydrostatic Test Pressure Air Bath Temperature° F
Test Duration, h
A
⁄4 and larger 16 and larger 475 (3275) 210 (1448) Air Bath, psi (kPa) (°C)
720 150 (1034) 210 (99)
A
The fiber stress to derive this test pressure is:
A
at 73.4°F (23.0°C) 1900 psi (13.10 MPa), The fiber stress used to derive this test pressure is 595 psi (4.10 MPa) at
at 180°F (82.2°C) 850 psi (5.86 MPa). 210°F (99°C).
F1807–99
Maximum
A L S Flash and
B D H G T1 T2 R
Outside Min Number of W Minimum Mismatch,
Size Minimum Distance to Min Rib Rib Spacing Minimum Minimum Minimum
C D
Diameter Insert Ribs Rib Width Average Total on
B E E
ID First Rib Height Typical Wall Wall Radius
A A F
of Rib Length Diameter Crest Di-
G,H
ameter
⁄8 in. 0.345 6 0.004 0.230 0.180-0.224 0.625 0.013 2 0.03–0.05 0.120–0.145 0.025 0.025 0.02 0.369 0.005
⁄2 in. 0.471 6 0.004 0.350 0.180-0.224 0.625 0.013 2 0.03–0.05 0.120–0.145 0.028 0.028 0.02 0.495 0.005
⁄4 in. 0.667 6 0.004 0.530 0.180-0.224 0.625 0.013 2 0.03–0.05 0.120–0.145 0.037 0.032 0.02 0.691 0.005
1 in. 0.856 6 0.004 0.710 0.180-0.224 0.795 0.015 3 0.03–0.05 0.120–0.145 0.041 0.035 0.02 0.880 0.005
A
Measured from shoulder of rib to tube stop.
B
Fitting shall be designed with sufficient overall dimensions to allow proper use of crimp tool without interference with previously completed crimps on the same fitting.
C
Lead chamfer area is not considered a rib.
D
Rib sides may be angled.
E
Applies to entire fitting, not just insert area.
F
The raised area serves as a tube stop for wrought copper fittings that do not have a shoulder.
G
The maximum flash and mismatch at the root diameter between the ribs may not exceed 30 % of the rib height.
H
The total flash and mismatch is assumed to be the difference between the dimensions X and Y (see Fig. 2). These dimensions may be measured with appropriate
calipers or micrometers. See Fig. 3 for a graphic definition of flash and mismatch created by imperfection in die half interfaces.
FIG. 1 Fitting Insert Dimensions and Tolerances
FIG. 3 Total Flash and Mismatch
FIG. 2 Flash and Mismatch Created by Imperfection in Die Half
the crimp ring and the tool shall be held so that the crimping
Interfaces
jaws are approximately perpendicular to the axis of the barb.
The jaws of the crimping tool shall be closed around the crimp
tubing contacts the shoulder of the fitting or tube stop. The ring, compressing the crimp ring onto the tubing. The crimp
crimp ring shall then be positioned on the tubing so the edge of ring shall not be crimped more than once. Each crimp shall be
1 1
the crimp ring is ⁄8 to ⁄4 in. (3.2 to 6.4 mm) from the end of checked to determine conformance to the after-crimped dimen-
the tube. The jaws of the crimping tool shall be centered over sional requirements of Table 4.
F1807–99
A B C
Size
A,B B C,D
Avg Outside Diameter Wall Thickness Average Wall Width
⁄8 in. 0.6306 0.003 0.058 6 0.0035 60.002 0.3256 0.020
⁄2 in. 0.7506 0.003 0.056 6 0.0035 60.002 0.3256 0.020
⁄4 in. 1.0006 0.003 0.0566 0.0035 6 0.002 0.3256 0.020
1 in. 1.250 6 0.003 0.049 6 0.0035 6 0.002 0.365 6 0.020
A
All dimensions shall be measured with appropriate micrometers, such as pin or ball micrometers for wall and outside diameter micrometers with flat anvils or vernier
calipers shall be used to measure outside diameters and width of rings.
B
The average measurement is obtained from measurements taken in at least two different circumferential positions which are equally spaced around the circumference.
C
The average wall measurement is obtained from measurements taken in eight different positions which are equally spaced around the circumference.
D
The maximum out-of-roundness of the crimp ring shall not inhibit assembly with the fitting and tubing. The crimp ring dimensions after crimping shall comply with Table
4.
A ,B,C,D
FIG. 4 Copper Crimp Ring Dimensions Before Crimping
TABLE 4 Crimp Ring Dimensions After Crimping on Tube/Fitting
assemblies for each temperature in Table 2. Leakage or
Assembly
separation at any of the joints tested, at less than the minimum
Final Crimped Outside
burst requirements for the temperatures specified in Table 1,
Nominal Tube Size
A,B
Diameter Minimum, Maximum, in. (mm)
Insert End shall constitute a failure in this test.
in. (mm)
10.6 Hydrostatic Sustained Pressure— Perform the test on
⁄8 0.580 (14.7) 0.595 (15.1)
1 at least six assemblies in accordance withTest Method D 1598,
⁄2 0.700 (17.8) 0.715 (18.2)
⁄4 0.945 (24.0) 0.960 (24.4)
except for the following:
1 1.175 (29.8) 1.190 (30.2)
10.6.1 Test temperature shall be 180 6 4°F (82 6 2°C).
A
For all diameters except for the area of scoring caused by the crimping tool.
10.6.2 The external test environment shall be air or water.
B
The maximum out-of-roundness as measured by the difference between the
minimum crimped outside diameter and the maximum crimped outside diameter 10.6.3 Fill the specimens with water at a temperature of at
shall not exceed 0.006 in. (0.150 mm).
least 120°F (50°C).
10.6.4 Leakage or separation at any joint tested, at less than
10. Test Methods
1000 h at the sustained pressure as given in Table 2, shall
10.1 Conditioning—Condition specimens at 73 6 4°F (23
constitute failure in this test.
6 2°C) and 50 6 5 % relative humidity for not less than 4 h
10.7 Thermocycling:
prior to testing. Practice D 618 shall be used as applicable, as
10.7.1 Summary of
...

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